Efficient concrete mixing and exhausting integrated equipment
By designing an integrated concrete mixing and exhaust equipment with integrated mixing and vibration functions, the poor quality caused by concrete separation is solved, efficient mixing, vibration and exhaust is achieved, and the quality and construction convenience of concrete are significantly improved.
Patent Information
- Application Number
- CN202411900918.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-21
- Publication Date
- 2025-02-25
AI Technical Summary
During the concrete pouring process, since the concrete is prone to segregation, simple vibration operation cannot effectively stir and mix, resulting in poor quality after concrete forming and is not convenient for construction personnel to operate.
An integrated equipment for high-efficiency concrete mixing and exhaust gas is designed. By integrating a vibration motor and a stirring sheet in the mixing assembly, the separating concrete is achieved at the same time, and the exhaust operation is carried out after the stirring is completed.
The quality of concrete after casting is improved, which is convenient for construction personnel to operate. By combining the mixing and vibration functions, the compactness and strength of concrete are significantly improved.
Smart Images
Figure CN119502129A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of concrete technology, and in particular to a high-efficiency integrated concrete mixing and exhaust equipment. Background Art
[0002] Concrete is a general term for engineering composite materials formed by cementitious materials bonding aggregates into a whole. The term concrete usually refers to cement as a cementitious material, sand and stone as aggregates, and water or admixtures and additives in a certain proportion, and the cement concrete obtained by mixing is also called ordinary concrete. It is widely used in civil engineering. Concrete can be referred to as concrete. This refers to an engineering composite material formed by cementitious materials. Generally speaking, concrete uses cement as a cementitious material, sand and stone as aggregates, and is mixed with water in a certain proportion and then stirred. Cement concrete is often used in construction and civil engineering and is a widely used material.
[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: in actual application, due to the segregation of concrete, simple vibration operation cannot stir and mix the segregated concrete, and vibration and exhaust operation is also required, which reduces the quality of concrete after casting and is inconvenient for construction workers to operate. Summary of the invention
[0004] In order to improve the problems of poor quality of concrete after casting and inconvenience for construction workers, the present application provides a high-efficiency integrated concrete mixing and exhaust equipment.
[0005] The present application provides an efficient integrated concrete mixing and exhaust equipment adopts the following technical solutions:
[0006] A high-efficiency concrete mixing and exhausting integrated equipment, comprising an equipment body, wherein the equipment body comprises a base, a mixing assembly and a supporting assembly as a whole;
[0007] The base is provided with a stirring assembly, and the bottom of the base is provided with a supporting assembly;
[0008] The stirring assembly includes a cover body fixedly mounted on the base, a hydraulic rod fixedly mounted on the upper surface of the base, a motor fixedly mounted on the top of the hydraulic rod, a rotating rod fixedly mounted on the output shaft of the motor, the bottom of the rotating rod penetrates the base and extends to the outside of the base, a cavity is opened inside the rotating rod, a buffer spring is fixedly mounted on the inner wall of the cavity, a piston plate is fixedly mounted on the bottom of the buffer spring, a vibration motor is fixedly mounted on the bottom of the piston plate, a vibration rod is fixedly mounted on the bottom of the vibration motor, the bottom of the vibration rod penetrates the rotating rod and extends to the outside of the rotating rod, and a stirring piece is fixedly mounted on the surface of the vibration rod.
[0009] By adopting the above technical solution, the mixing component can vibrate the concrete while mixing the segregated concrete, and the concrete can be immediately exhausted after mixing, thereby improving the quality of the concrete after casting and facilitating the operation of construction personnel.
[0010] Preferably, a sliding groove is provided on the inner wall of the upper cavity of the rotating rod, a sliding rod is slidably connected to the inner wall of the sliding groove, and one side of the sliding rod is fixedly connected to the surface of the piston plate.
[0011] By adopting the above technical solution, the slide rod limits the piston plate during use, so that the piston plate can slide up and down inside the cavity, and the rotating rod can also drive the components on the vibration motor to rotate.
[0012] Preferably, a sealing tube is sleeved on the surface of the vibration rod, the sealing tube is adapted to the vibration rod, a tube hole for the sealing tube to pass through is opened at the bottom of the rotating rod, and the inner wall of the tube hole is fixedly connected to the surface of the sealing tube.
[0013] By adopting the above technical solution, the sealing tube increases the sealing performance between the vibration rod and the sealing tube during use, thereby preventing impurities from entering the cavity of the rotating rod.
[0014] Preferably, a vibration block is fixedly mounted on the bottom of the vibration rod, and the bottom of the vibration block is semicircular.
[0015] By adopting the above technical solution, the contact area of the vibrating block can be conveniently increased during use, thereby facilitating the vibration of the concrete, thereby facilitating the exhaust operation of the concrete.
[0016] Preferably, a handle is fixedly mounted on one side of the upper surface of the base, and the surface of the handle is provided with anti-slip grooves.
[0017] By adopting the above technical solution, the handle is provided to achieve the effect of pushing the equipment during use, which is convenient for handheld operation by staff.
[0018] Preferably, a door is hingedly connected to one side of the cover body through a hinge, an iron plate is fixedly installed on one side of the door, a magnetic plate that is magnetically attracted to the iron plate is fixedly installed on one side of the cover body, a handle is fixedly installed on one side of the door, and anti-slip grooves are provided on the surface of the handle.
[0019] By adopting the above technical solution, the iron plate and the magnetic suction plate are provided, so that the box door can be adsorbed and closed during use, thereby facilitating the closing of the box door and also facilitating the pulling of the box door.
[0020] Preferably, the support assembly includes a support tube fixedly mounted at the four corners of the bottom of the base, an electric push rod is fixedly mounted on the inner top of the support tube, a bracket is provided at the bottom of the electric push rod, and a roller is rotatably connected to the inside of the bracket via a rotating shaft.
[0021] By adopting the above technical solution, the dual functions of stable support and flexible movement of the device are achieved. The support tube and the electric push rod cooperate to provide stability. The setting of the rollers enables the device to achieve rapid movement and position adjustment when needed, thereby improving the adaptability and ease of operation of the device in different usage scenarios.
[0022] In a preferred solution, a limiting ring is fixedly installed on the bottom of the support tube, a limiting hole is provided on the limiting ring, and the bracket and the electric push rod are rotatably connected via a bearing.
[0023] By adopting the above technical solution and setting up the support assembly, the equipment can be easily moved and placed during use, thereby facilitating its adjustment. The mixing and vibration depth of the equipment can also be adjusted according to the thickness of the concrete, thereby improving the convenience of using the equipment.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. Through the setting of the mixing component, the concrete can be vibrated while the segregated concrete is being mixed, and the concrete can be immediately exhausted after the mixing is completed, which improves the quality of the concrete after pouring and is convenient for the operation of the construction personnel.
[0026] 2. The support assembly is set up to facilitate the movement and placement of the equipment during use, thereby facilitating its adjustment. The mixing and vibration depth of the equipment can also be adjusted according to the thickness of the concrete, thereby improving the convenience of using the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of this application.
[0028] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure from the first viewing angle of this application.
[0029] Figure 3 This is a schematic diagram of a second-angle stereoscopic cross-sectional structure of a high-efficiency integrated concrete mixing and exhaust equipment according to an embodiment of the present application.
[0030] Figure 4 This is a schematic diagram of a three-dimensional sectional structure from a third perspective of an efficient integrated concrete mixing and exhaust device according to an embodiment of the present application.
[0031] Figure 5 For this application Figure 3 A schematic diagram of the enlarged structure in the middle.
[0032] Figure 6 For this application Figure 4 Enlarged schematic diagram of the structure at point B in the middle.
[0033] In the attached drawings: 1. base; 2. stirring assembly; 200. cover; 201. hydraulic rod; 202. motor; 203. rotating rod; 204. buffer spring; 205. piston plate; 206. vibration motor; 207. vibration rod; 208. stirring blade; 209. sliding rod; 210. sealing tube; 211. vibration block; 3. support assembly; 300. support tube; 301. electric push rod; 302. bracket; 303. roller; 304. limiting ring; 4. box door; 5. iron plate; 6. magnetic plate; 7. equipment body. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1-6 This application is described in further detail.
[0035] The present application discloses a highly efficient concrete mixing and exhaust integrated equipment. Figure 1-Figure 6 , including an equipment body 7, the equipment body 7 includes a base 1, a stirring assembly 2 and a support assembly 3, which are composed of a base 1, a stirring assembly 2 and a support assembly 3. The base 1 is provided with a stirring assembly 2, and the bottom of the base 1 is provided with a support assembly 3; the efficient stirring capacity of the stirring assembly 2 can fully stir the concrete raw materials in a short time to ensure the uniformity and stability of the concrete; the exhaust function effectively reduces the bubbles that may be generated during the concrete mixing process, improves the density of the concrete, and avoids the bubbles affecting the strength and quality of the concrete; the configuration of the support assembly 3 enhances the stability of the equipment, makes the entire equipment more stable during operation, and avoids vibration and imbalance of the equipment; the base 1 provides overall support for the equipment, improves the bearing capacity of the equipment, and ensures the uniformity and stability of the equipment during mixing and exhaust Reliability and durability; the integrated equipment has a compact overall structure and a small footprint, making it suitable for use in various venues. It is easy to operate and maintain, reducing labor costs and maintenance difficulties. Its high efficiency and low energy consumption have significant energy-saving advantages and economic benefits in concrete production. Through the intelligent control system, precise operation and adjustment are achieved, and the degree of automation of the equipment body 7 reduces the need for manual intervention and improves operating efficiency and safety. The optimized design and high-efficiency output of the equipment body 7 enable it to have better adaptability and reliability in high-intensity, large-scale concrete mixing and exhaust operations, meeting the needs of modern concrete production, effectively improving production efficiency and concrete quality, and providing an advanced solution for the field of concrete production.
[0036] The stirring assembly 2 includes a cover body 200 fixedly mounted on the base 1, a hydraulic rod 201 is fixedly mounted on the upper surface of the base 1, a motor 202 is fixedly mounted on the top of the hydraulic rod 201, a rotating rod 203 is fixedly mounted on the output shaft of the motor 202, the bottom of the rotating rod 203 passes through the base 1 and extends to the outside of the base 1, a cavity is opened inside the rotating rod 203, a buffer spring 204 is fixedly mounted on the inner wall of the cavity, a piston plate 205 is fixedly mounted on the bottom of the buffer spring 204, a vibration motor 206 is fixedly mounted on the bottom of the piston plate 205, a vibration rod 207 is fixedly mounted on the bottom of the vibration motor 206, the bottom of the vibration rod 207 passes through the rotating rod 203 and extends to the outside of the rotating rod 203, and the vibration rod 20 7 is fixedly installed with a stirring piece 208, and the stirring assembly 2 is provided, which can vibrate the concrete while stirring the separated concrete, and the concrete can be exhausted immediately after the stirring is completed, thereby improving the quality of the concrete after casting and forming, and facilitating the operation of the construction personnel. A sliding groove is provided on the inner wall of the cavity on the rotating rod 203, and a sliding rod 209 is slidably connected to the inner wall of the sliding groove. One side of the sliding rod 209 is fixedly connected to the surface of the piston plate 205. The sliding rod 209 is provided to limit the piston plate 205 during use, so that the piston plate 205 can slide up and down inside the cavity, and at the same time, the rotating rod 203 can also drive the components on the vibration motor 206 to rotate. The surface sleeve of the vibration rod 207 A sealing tube 210 is provided, and the sealing tube 210 is adapted to the vibration rod 207. A tube hole for the sealing tube 210 to pass through is opened at the bottom of the rotating rod 203. The inner wall of the tube hole is fixedly connected to the surface of the sealing tube 210. The provided sealing tube 210 increases the sealing between the vibration rod 207 and the sealing tube 210 during use, and prevents impurities from entering the cavity of the rotating rod 203. A vibration block 211 is fixedly installed at the bottom of the vibration rod 207. The bottom of the vibration block 211 is semicircular. The provided vibration block 211 increases the contact area of the equipment during use, thereby facilitating the vibration of concrete, thereby facilitating the exhaust operation of concrete, and realizing the integrated function of efficient concrete mixing and exhaust. The synergistic effect of the stirring blade 208 and the vibration motor 206 allows the concrete to be vibrated and exhausted through the vibration rod 207 and the vibration block 211 while stirring the concrete, which significantly improves the quality of the concrete after casting; at the same time, the limit design of the slide rod 209 ensures the stable sliding of the piston plate 205 in the cavity, so that the vibration motor 206 and related components can operate efficiently; the setting of the sealing tube 210 enhances the sealing of the vibration rod 207, effectively preventing impurities from entering the cavity of the rotating rod 203, and ensuring the reliability of the equipment operation; the semicircular design of the vibration block 211 further increases the vibration contact area and improves the exhaust efficiency, thereby providing construction personnel with efficient concrete mixing and exhaust equipment with convenient operation and stable performance.
[0037] Reference Figure 1A handle is fixedly installed on one side of the upper surface of the base 1, and the surface of the handle is provided with anti-slip grooves. The handle can achieve the effect of pushing the equipment during use, which is convenient for the staff to operate by hand. A box door 4 is hinged on one side of the cover body 200 through a hinge, and an iron plate 5 is fixedly installed on one side of the box door 4. A magnetic plate 6 that is magnetically adsorbed to the iron plate 5 is fixedly installed on one side of the cover body 200. A handle is fixedly installed on one side of the box door 4, and the surface of the handle is provided with anti-slip grooves. The iron plate 5 and the magnetic plate 6 can be used to adsorb and close the box door 4 during use, thereby facilitating the closing of the box door 4 and also facilitating the pulling of the box door 4.
[0038] Reference Figure 4 and Figure 6 The support assembly 3 includes a support tube 300 fixedly installed at the four corners of the bottom of the base 1, an electric push rod 301 is fixedly installed on the inner top of the support tube 300, a bracket 302 is arranged at the bottom of the electric push rod 301, and a roller 303 is rotatably connected to the inside of the bracket 302 through a rotating shaft, a limit ring 304 is fixedly installed at the bottom of the support tube 300, and a limit hole is provided on the limit ring 304. The bracket 302 is rotatably connected to the electric push rod 301 through a bearing. The support assembly 3 is arranged, which is convenient for moving and placing the equipment during use, so as to facilitate its adjustment. At the same time, the mixing and vibration depth of the equipment can also be adjusted according to the thickness of the concrete, thereby improving the convenience of using the equipment.
[0039] The implementation principle of an efficient integrated concrete mixing and exhausting device according to an embodiment of the present application is as follows: when it is necessary to mix concrete, the motor 202 is controlled to work, and then the motor 202 drives the rotating rod 203 to rotate, and the rotating rod 203 drives the piston plate 205 on the sliding rod 209 to rotate, so that the vibration motor 206 drives the vibration rod 207 to rotate, so that the stirring piece 208 performs a mixing operation on the separated concrete. After the mixing is completed, the motor 202 is controlled to stop working, and then the vibration motor 206 is controlled to work, and the vibration motor 206 drives the stirring piece 208 and the vibration block 211 on the vibration rod 207 to vibrate, so as to achieve the exhaust operation of the concrete, so that the gap between the concrete is reduced. When it is necessary to move the equipment, the electric push rod 301 is controlled to extend, and then the electric push rod 301 drives the roller 303 on the bracket 302 to extend out of the support tube 300. When the roller 303 supports the equipment, it can push the equipment. On the contrary, when the roller 303 enters the inside of the support tube 300, the limit ring 304 supports the equipment, so as to facilitate the placement operation of the equipment.
[0040] The technical advantages of the high-efficiency integrated concrete mixing and exhaust equipment in the embodiment of the present application are:
[0041] 1. Efficient mixing and exhaust function: The equipment combines the two functions of mixing and vibration exhaust. It can effectively remove bubbles through vibration while mixing concrete, improve the density and strength of concrete, and ensure the quality of concrete after pouring.
[0042] 2. Compact structure and small footprint: The overall design is compact, the base, mixing assembly, and support assembly are integrated, the structure is simple, and the footprint is small. It is suitable for use in various venues and reduces the requirements for working space.
[0043] 3. Stability and reliability: The electric push rod, roller and limit ring of the supporting components improve the stability and adaptability of the equipment, avoid vibration and imbalance of the equipment during mixing and exhausting, and ensure the efficiency and reliability of the equipment at work.
[0044] 4. Intelligent operation: Through the coordinated control of the motor and the vibration motor, automatic adjustment is realized, which improves the convenience of equipment operation, reduces the need for manual intervention, and improves work efficiency and operational safety.
[0045] 5. Optimized sealing design: The sealing design of the sealing tube and the vibrating rod effectively prevents impurities from entering the inside of the rotating rod, prolonging the service life of the equipment and improving the reliability of equipment operation.
[0046] 6. Enhanced equipment mobility: The support components are designed with electric push rods and rollers, so that the equipment can be easily moved, adjusted and placed during use. At the same time, the mixing and vibration depth can be adjusted according to the thickness of the concrete to meet different operation requirements.
[0047] 7. Easy maintenance and operation: The equipment is equipped with handles and anti-slip patterns to facilitate operation and pushing by staff; the magnetic plate and handle design of the box door simplifies the switch operation of the equipment and facilitates maintenance and cleaning of the equipment.
[0048] 8. Energy saving and high efficiency: While ensuring efficient mixing and exhaust functions, the equipment has low energy consumption, can significantly save energy, improve economic benefits, and is suitable for large-scale concrete production needs.
[0049] 9. Strong adaptability: It can adapt to various concrete production environments and work efficiently in different scenarios. It is especially suitable for construction sites and concrete production plants, providing guarantees for the quality and construction efficiency of concrete.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An efficient integrated concrete mixing and exhaust device, comprising a device body (7), characterized in that: The equipment body (7) comprises a base (1), a stirring assembly (2) and a supporting assembly (3) as a whole; The base (1) is provided with a stirring assembly (2), and the bottom of the base (1) is provided with a supporting assembly (3); The stirring assembly (2) comprises a cover body (200) fixedly mounted on a base (1); a hydraulic rod (201) is fixedly mounted on the upper surface of the base (1); a motor (202) is fixedly mounted on the top of the hydraulic rod (201); a rotating rod (203) is fixedly mounted on the output shaft of the motor (202); the bottom of the rotating rod (203) passes through the base (1) and extends to the outside of the base (1); a cavity is provided inside the rotating rod (203); a buffer spring (204) is fixedly mounted on the inner wall of the cavity; a piston plate (205) is fixedly mounted on the bottom of the buffer spring (204); a vibration motor (206) is fixedly mounted on the bottom of the piston plate (205); a vibration rod (207) is fixedly mounted on the bottom of the vibration motor (206); the bottom of the vibration rod (207) passes through the rotating rod (203) and extends to the outside of the rotating rod (203); and a stirring blade (208) is fixedly mounted on the surface of the vibration rod (207).
2. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: A sliding groove is provided on the inner wall of the upper cavity of the rotating rod (203), and a sliding rod (209) is slidably connected to the inner wall of the sliding groove. One side of the sliding rod (209) is fixedly connected to the surface of the piston plate (205).
3. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: The surface of the vibration rod (207) is sleeved with a sealing tube (210), the sealing tube (210) is adapted to the vibration rod (207), and the bottom of the rotating rod (203) is provided with a tube hole for the sealing tube (210) to pass through, and the inner wall of the tube hole is fixedly connected to the surface of the sealing tube (210).
4. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: A vibration block (211) is fixedly mounted on the bottom of the vibration rod (207), and the bottom of the vibration block (211) is semicircular.
5. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: A handle is fixedly mounted on one side of the upper surface of the base (1), and the surface of the handle is provided with anti-slip grooves.
6. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: A box door (4) is hingedly connected to one side of the cover body (200) via a hinge, an iron plate (5) is fixedly installed on one side of the box door (4), a magnetic attraction plate (6) that is magnetically attracted to the iron plate (5) is fixedly installed on the other side of the cover body (200), and a handle is fixedly installed on one side of the box door (4), and the surface of the handle is provided with anti-slip grooves.
7. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 1 is characterized in that: The support assembly (3) comprises a support tube (300) fixedly mounted at the four corners of the bottom of the base (1); an electric push rod (301) is fixedly mounted on the inner top of the support tube (300); a bracket (302) is arranged at the bottom of the electric push rod (301); and a roller (303) is rotatably connected to the inside of the bracket (302) via a rotating shaft.
8. The high-efficiency integrated concrete mixing and exhaust equipment according to claim 7 is characterized in that: A limiting ring (304) is fixedly installed at the bottom of the support tube (300), a limiting hole is provided on the limiting ring (304), and the bracket (302) and the electric push rod (301) are rotatably connected via a bearing.