Low-noise garbage compression equipment control method, system, equipment and medium
By obtaining pressure data in the garbage compression equipment, determining the working mode and compression state, and reducing the motor speed during heavy load, the problem of noise pollution in garbage compression equipment is solved, and a low-noise garbage compression equipment control method is realized.
Patent Information
- Application Number
- CN202411915948.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-25
AI Technical Summary
The three-phase asynchronous motors are operating when existing garbage compression equipment are running, causing noise pollution, which seriously affects residents' rest.
By obtaining the pressure data of the push shovel during the compression process, determine the working mode of the push shovel and the compression state of the garbage compression box. If the compression state is heavy, control the motor to reduce the speed and achieve low noise operation.
It effectively reduces the electromagnetic howling sound during motor operation and the overflow noise of hydraulic control system, and reduces the impact on the lives of surrounding residents.
Smart Images

Figure CN119502451A_ABST
Abstract
Description
[Technical field] The present invention relates to the technical field of garbage compression equipment, and in particular to a low-noise garbage compression equipment control method, system, equipment and medium. [Background technology] Garbage transfer stations are essential supporting facilities for urban residential areas, and are usually built around the residential areas. According to the current situation of urban garbage collection and transportation in China, the collection of domestic garbage is generally concentrated around 5 a.m., when most residents are asleep. The filling mechanism of the compression equipment produces a lot of noise during the cyclic operation, which causes noise pollution and seriously affects the rest of the residents.
[0003] Existing garbage compression equipment only considers the function and practicality of garbage compression, and adopts the most common and universal hydraulic components on the market. The hydraulic power system is usually driven by a three-phase asynchronous motor, and under the action of various sensors (proximity switches, pressure sensing switches, temperature sensors, etc.), it is controlled by relays or programmable logic controllers (PLC) to achieve repetitive actions of garbage compression. However, the three-phase asynchronous motors equipped in existing garbage compression power systems generally produce a large electromagnetic whistling sound during normal operation. The frequency of this sound is very high, sharp and has a long transmission distance, which will seriously affect the daily life of surrounding residents. [Summary of the invention] In order to solve the technical problem that the three-phase asynchronous motor of the current garbage compression equipment has a large working noise, generates noise pollution, and seriously affects the rest of residents, the present invention proposes a low-noise garbage compression equipment control method, system, equipment and medium.
[0005] To achieve the above object, the present invention proposes a low-noise garbage compression equipment control method, which is applied to garbage compression equipment, wherein the garbage compression equipment includes a push shovel, a garbage compression box, and a rotating bucket or a rotating frame for dumping garbage into the garbage compression box, wherein the push shovel is integrally arranged with the garbage compression box, and the push shovel is used to compress the garbage transported to the garbage compression box, and is characterized in that it includes: Dumping the garbage into the garbage compression box for compression; Acquiring pressure data of the bulldozer during the compression process; Based on the pressure data, the working mode of the shovel is determined, and in the working mode, the compression state of the garbage compression box is determined, and when the compression state is overloaded, the motor of the garbage compression box is controlled to reduce the motor speed.
[0006] According to the low-noise garbage compression equipment control method described above, the working mode of the shovel is determined based on the pressure data, including: matching the pressure data with a preset pressure threshold; If it is less than or equal to the preset pressure threshold, the working mode of the push shovel is the differential fast-forward mode; If it is greater than the preset pressure threshold, the working mode of the bulldozer is the working mode.
[0007] A low-noise garbage compression device control method as described above, wherein in the working mode, determining the compression state of the garbage compression box comprises: Obtaining an average differential fast-forward time of a plurality of differential fast-forward times of the bulldozer; Matching the average differential fast-forward time with a preset differential fast-forward time threshold; If the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is light load; If the average differential fast-forward time is less than the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is overloaded.
[0008] According to the low-noise garbage compression equipment control method described above, if the average differential fast-forward time is less than the preset differential fast-forward time threshold, after determining that the compression state of the garbage compression box is overloaded, the method further includes: Determine whether the compression state of the garbage compression box is full.
[0009] According to the low-noise garbage compression equipment control method described above, the step of determining whether the compression state of the garbage compression box is full includes: Obtaining an average return time of a plurality of return times of the bulldozer; Matching the average return time with a preset minimum return time of the shovel, and determining the percentage of garbage compression according to the average return time; If the average return time is less than the preset minimum return time of the dozer, it is determined that the compression state is fully loaded.
[0010] A low-noise garbage compression equipment control method as described above, when the compression state is overloaded, controls the motor of the garbage compression box to reduce the motor speed, and the motor achieves speed reduction through an automatic pressure-maintaining operation. The automatic pressure-maintaining operation maintains pressure for 2-3 seconds when the shovel moves forward to the front push end point, and does not maintain pressure when retreating to the rear push end point.
[0011] The low-noise garbage compression equipment control method as described above, wherein the garbage is dumped into the garbage compression box for compression, comprises: Obtaining an operation instruction of the rotating bucket or rotating frame, wherein the operation instruction includes an ascending instruction and a descending instruction; Based on the operation instruction, the rotating bucket or rotating frame is controlled to perform a corresponding operation.
[0012] In addition, to achieve the above purpose, the present invention also proposes a low-noise garbage compression equipment control system, comprising: An execution module, which is used to dump the garbage into the garbage compression box for compression; An acquisition module, used for acquiring pressure data of the bulldozer during the compression process; A determination module is used to determine the working mode of the shovel based on the pressure data, and in this working mode, determine the compression state of the garbage compression box, and when the compression state is overloaded, control the motor of the garbage compression box to reduce the motor speed.
[0013] In addition, to achieve the above-mentioned purpose, the present invention also proposes an electronic device, comprising: a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein when the processor executes the computer program, the steps in any one of the above-mentioned methods for controlling a low-noise garbage compression device are implemented.
[0014] In addition, to achieve the above objectives, the present invention also proposes a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the steps in any one of the low-noise garbage compression device control methods described above are implemented.
[0015] Compared with the prior art, the low-noise garbage compression equipment control method, system, equipment and medium proposed in the present invention have the following beneficial effects: 1. The present invention proposes that when the compression state of the garbage compression box is overloaded, an automatic pressure-maintaining control signal will be sent to the servo controller through the PLC controller. After receiving the automatic pressure-maintaining control signal, the servo controller will reduce the motor speed to maintain and stabilize the system pressure-maintaining condition, thereby reducing the output power of the motor, thereby reducing the electromagnetic whistling sound caused by the operation of the motor, and suppressing the overflow noise of the hydraulic control system, thereby avoiding the impact of the garbage compression equipment on the lives of surrounding residents when it is working.
[0016] 2. When the rotating bucket or rotating frame proposed in the present invention performs an ascending or descending operation, in order to ensure the flexibility of the ascending action of the rotating bucket or rotating frame and reduce the operating noise of the servo motor, the PLC controller will automatically adjust the speed of the servo motor through the servo controller during the action of the rotating bucket or rotating frame to eliminate the noise peak value of each stage of the action and reduce the operating noise of the system.
Brief Description of the Drawings
[0018] Figure 1 A flowchart of a low-noise garbage compression equipment control method of the present invention; Figure 2 for Figure 1 Specific flow chart of step S1 in FIG. Figure 3 for Figure 1 Partial flow chart of step S3 in FIG. Figure 4 for Figure 1 Partial flow chart of step S3 in FIG. Figure 5 for Figure 4 The specific flow chart after step S37; Figure 6 for Figure 5 Specific flow chart of step S38; Figure 7 It is a structural schematic diagram of a low-noise garbage compression equipment control system provided in an embodiment of the present invention; Figure 8 A schematic diagram of the structure of an electronic device provided by an embodiment of the present invention; Fig. 9 A schematic diagram of the structure of a low-noise garbage compression equipment control device provided by an embodiment of the present invention; Fig.10 It is a partial control circuit schematic diagram of the controller of the present invention; Fig.11 It is a partial circuit schematic diagram of the servo controller of the present invention; Fig.12 It is a partial electrical schematic diagram of the present invention; Fig.13 It is the principle diagram of the hydraulic system of the present invention. [Specific implementation method] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0020] The present invention proposes a low-noise garbage compression equipment control method, system, equipment and medium, wherein the garbage compression equipment includes a push shovel, a garbage compression box and a rotating bucket or rotating frame for dumping garbage into the garbage compression box, the push shovel is integrated with the garbage compression box, and the push shovel is used to compress the garbage transported to the garbage compression box. The garbage compression equipment also includes a PLC controller for centrally controlling the operation of the push shovel and the rotating bucket or rotating frame, and a servo controller for adjusting the motor speed and reducing the motor operation noise.
[0021] Please refer to Figures 1 to 6 As shown, the embodiment of the present invention provides a low-noise garbage compression equipment control method, including steps S1-S3, wherein: S1, dumping the garbage into the garbage compression box for compression; S2, obtaining pressure data of the bulldozer during the compression process; Specifically, the pressure sensor installed at the push shovel oil cylinder can monitor the pressure data of the push shovel oil cylinder when it switches back and forth in real time, and send the real-time monitored pressure data to the PLC controller for analysis and processing; Among them, the PLC controller uses a PLC model H2U-8A91G-XP from Huichuan PLC. In specific implementation, the PLC controller can use other models of Huichuan PLC or other brands and models of PLC.
[0022] S3, based on the pressure data, determining the working mode of the shovel, and in the working mode, determining the compression state of the garbage compression box, and when the compression state is overloaded, controlling the motor of the garbage compression box to reduce the motor speed.
[0023] Specifically, the pressure data will be matched with the preset pressure threshold of the PLC controller, so that the PLC controller will output a corresponding control signal according to the matching result to control the coordination between different electromagnetic reversing valves, thereby controlling the working mode of the dozer; In addition, during the compression process of the bulldozer, the compression state of the garbage compression box (i.e., the current compression amount) is also monitored to determine whether the compression state is light load, heavy load or full load. When it is determined that the compression state of the garbage compression box reaches the heavy load state, an automatic pressure maintaining control signal is sent to the servo controller through the PLC controller. After receiving the automatic pressure maintaining control signal, the servo controller reduces the motor speed to maintain and stabilize the system pressure maintaining condition, thereby reducing the output power of the motor, thereby reducing the electromagnetic howling sound caused by the motor running, and suppressing the overflow noise of the hydraulic control system.
[0024] Wherein, the working mode includes a differential fast-forward mode and a working-forward mode; In addition, the preset pressure threshold can be written and set through the PLC controller, or written and set through the touch screen of the garbage compression device, and the touch screen is connected to the PLC controller through a communication protocol such as Modbus TCP / IP or EtherNet / IP.
[0025] Further, as a preferred implementation of this solution but not limiting, step S3 includes steps S31-S33, wherein: S31, matching the pressure data with a preset pressure threshold; S32, if it is less than or equal to the preset pressure threshold, the working mode of the push shovel is the differential fast-forward mode; S33: If the pressure is greater than the preset pressure threshold, the working mode of the shovel is the working mode.
[0026] For details, please refer to Fig.13 , the PLC controller matches the received pressure data with the preset pressure threshold, and then outputs a corresponding control signal according to the matching result, controls the coordination between different electromagnetic reversing valves, and then controls the working mode of the dozer, wherein the coordination between different electromagnetic reversing valves is shown in the action logic table; The action logic table is as follows:
[0027] Based on the above action logic table, it can be clearly analyzed that if the pressure is less than or equal to the preset pressure threshold, the PLC controller will control the electromagnetic reversing valves DT1 and DT4 to act, and the working mode of the dozer is the differential fast-forward mode; if the pressure is greater than the preset pressure threshold, the PLC controller will control the electromagnetic reversing valves DT1, DT3 and DT4 to act, and the working mode of the dozer is the working forward mode; In addition, when the forward compression action of the bulldozer is completed, the bulldozer can be retreated by controlling the electromagnetic reversing valve DT1 to operate and the other electromagnetic reversing valves to be cut off. Since the bulldozer is in a heavy-loaded state each time it retreats, that is, the pressure is basically the same each time it retreats, there is no need to monitor and judge the retreat pressure data. Only the reversal of the bulldozer oil circuit is changed by the electromagnetic reversing valve DT1, which reduces the complexity of the sensor and control logic and improves the reliability of the garbage compression equipment operation system.
[0028] The differential fast-forward mode mentioned in this embodiment is a hydraulic system that realizes a fast forward action through a differential circuit. Specifically, in this embodiment, when it is detected that the pressure data is less than or equal to the preset pressure threshold, it indicates that the current bulldozer of the garbage compression equipment is in an empty or light-loaded state, and then the electromagnetic reversing valves DT1 and DT4 are controlled to form a differential circuit to realize the fast forward of the bulldozer, thereby improving the fast action of the bulldozer in an empty or light-loaded state and improving the work efficiency. The push shovel working mode mentioned in this embodiment has a slower forward speed than the differential fast-forward mode. Specifically in this embodiment, when it is detected that the pressure data is greater than the preset pressure threshold, it indicates that the current push shovel of the garbage compression equipment is in a heavy-loaded state, and then by controlling the operation of the electromagnetic reversing valves DT1, DT3 and DT4, the push shovel is switched from the differential fast-forward mode to the working forward mode, so that the push shovel can reduce the motor running speed under the heavy-load state and operate at a forward speed slower than the differential fast-forward mode, thereby reducing the operating noise caused by the motor of the push shovel under the heavy-load state.
[0029] Further, as a preferred implementation of this solution but not limiting, step S3 also includes steps S34-S37, wherein: S34, obtaining an average differential fast-forward time of a plurality of differential fast-forwards of the dozer; S35, matching the average differential fast-forward time with a preset differential fast-forward time threshold; S36, if the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is light load; S37: If the average differential fast-forward time is less than the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is overloaded.
[0030] Specifically, the average differential fast-forward time of the push shovel in the garbage compression device is calculated, and the average differential fast-forward time is obtained, and then the average differential fast-forward time is matched and analyzed with the preset differential fast-forward time threshold. As the compression amount (i.e., the compression state) of the garbage compression box increases, the pressure data of the push shovel will increase, and then the push shovel will be more easily switched from the differential fast-forward mode to the working mode, making the differential fast-forward time shorter and shorter. Therefore, by matching the average differential fast-forward time of the push shovel with the preset differential fast-forward time threshold, the compression state of the garbage compression box can be more accurately determined.
[0031] Among them, the average return time of multiple differential fast-forwards of the dozer blade described in this embodiment is the average return time of the last three differential fast-forwards. In specific implementation, the average differential fast-forward time can also be calculated based on the last two or four or more differential fast-forward times.
[0032] More specifically, if the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is lightly loaded, and at this time, it can be considered that the compression amount of the garbage compression box is below 79%. It should be noted that when the compression amount of the garbage compression box is below 79% (i.e., lightly loaded), the compression amount of the garbage compression box will increase by 1% with the cycle process of the push shovel. The cycle process is a process in which the push shovel compresses the garbage forward and retreats after the compression is completed, that is, when the cycle process is executed once, the compression amount increases by 1%, and when the cycle process is executed twice, the compression amount increases by 2%, and so on, until the compression amount exceeds 79%; In addition, the preset differential fast-forward time threshold can be tested multiple times to select the most appropriate time threshold. In this embodiment, the preset differential fast-forward time threshold is set to 17 seconds. In specific implementation, the preset differential fast-forward time threshold can be adjusted accordingly according to actual conditions.
[0033] Further, as a preferred implementation mode of the present solution but not limiting, in step S37, if the average differential fast-forward time is less than the preset differential fast-forward time threshold, after determining that the compression state of the garbage compression box is overloaded, the present solution further includes step S38, wherein: S38, determining whether the compression state of the garbage compression box is full.
[0034] Further, as a preferred implementation of this solution but not limiting, step S38 includes steps S381-S383, wherein: S381, obtaining an average return time of multiple return times of the bulldozer; S382, matching the average return time with a preset minimum return time of the shovel, and determining the percentage of the garbage compression amount according to the average return time; S383: If the average return time is less than the preset minimum return time of the dozer, it is determined that the compression state is fully loaded.
[0035] Specifically, the average return time of the multiple return times of the bulldozer in this embodiment is the average return time of the last three return times. In specific implementation, the average return time can also be calculated based on the last two or four or more return times.
[0036] The average return time is used to match and analyze the preset minimum return time of the shovel to determine when the garbage compression box is full. The preset minimum return time of the push shovel in this embodiment is set to 9 seconds. In specific implementation, the preset minimum return time of the push shovel can be adjusted accordingly according to actual conditions. The matching situation of the average return time with the preset minimum return time of the push shovel and the percentage of compression amount corresponding to various situations are shown in the compression amount table of the garbage compression box; The compression amount table of the garbage compression box is as follows:
[0037] Further, as a preferred implementation of this solution but not limiting, step S1 includes steps S11-S12, wherein: S11, obtaining an operation instruction of the rotating bucket or rotating frame, wherein the operation instruction includes an ascending instruction and a descending instruction; S12, based on the operation instruction, controlling the rotating bucket or rotating frame to perform a corresponding operation.
[0038] Specifically, when it is necessary to dump the garbage into the garbage compression box for compression processing, it can be achieved by controlling the rotating bucket or rotating frame through operation instructions, and the acquisition of the operation instructions is obtained by the user through the operation of the tipping bucket up button or the tipping bucket down button on the touch screen; When the user presses the bucket rising button, the PLC controller connected to the touch screen will receive the bucket rising signal, and then the PLC controller will control the electromagnetic reversing valve DT2 to make the bucket or the rotating frame rise. At the same time, in order to ensure the flexibility of the bucket or the rotating frame rising action and reduce the running noise of the servo motor, the PLC controller will automatically adjust the speed of the servo motor through the servo controller during the rising process to eliminate the noise peak value of each stage of the action and reduce the running noise of the system; When the user presses the bucket lowering button, the PLC controller connected to the touch screen will receive the bucket lowering signal, and then the PLC controller will control the electromagnetic reversing valve DT5 to lower the bucket or the rotating frame. At the same time, in order to ensure the flexibility of the bucket or the rotating frame lowering action and reduce the operating noise of the servo motor, the PLC controller will automatically adjust the speed of the servo motor through the servo controller during the descent process to eliminate the noise wave peak value of each stage of the action and reduce the operating noise of the system.
[0039] Furthermore, as a preferred implementation mode of the present scheme but not a limitation, in the step S3, when the compression state is overloaded, the motor of the garbage compression box is controlled to reduce the motor speed, and the motor is decelerated through an automatic pressure-maintaining operation. The automatic pressure-maintaining operation is to maintain the pressure for 2-3 seconds when the shovel moves forward to the front push end point, and not maintain the pressure when it moves backward to the rear push end point.
[0040] Specifically, the automatic pressure-maintaining operation can be divided into the inching state and the long-term state of the garbage compression equipment, as shown in the following automatic pressure-maintaining strategy table. The automatic pressure maintaining strategy table is:
[0041] A low-noise garbage compression equipment control method based on an embodiment of the present invention, please refer to Figure 6 As shown, the embodiment of the present invention also provides a low-noise garbage compression equipment control system, and the low-noise garbage compression control system 100 includes: An execution module 101 is used to dump the garbage into the garbage compression box for compression; An acquisition module 102, which is used to acquire pressure data of the bulldozer during the compression process; The determination module 103 is used to determine the working mode of the shovel based on the pressure data, and in the working mode, determine the compression state of the garbage compression box, and when the compression state is overloaded, control the motor of the garbage compression box to reduce the motor speed.
[0042] Further, as a preferred implementation mode of this solution but not limitation, the execution module 101 includes: A first acquisition unit, which is used to acquire an operation instruction of the rotating bucket or the rotating frame, wherein the operation instruction includes an ascending instruction and a descending instruction; A control unit is used to control the rotating bucket or rotating frame to perform corresponding operations based on the operation instructions.
[0043] Further, as a preferred implementation of this solution but not limiting, the acquisition module 102 includes: A first matching unit, configured to match the pressure data with a preset pressure threshold; A first determination unit, which is used for determining that the working mode of the bulldozer is a differential fast-forward mode if the pressure is less than or equal to the preset pressure threshold; The second determining unit is used for determining that if the pressure is greater than the preset pressure threshold, the working mode of the bulldozer is the working mode.
[0044] Further, as a preferred implementation manner of this solution but not limiting, the determination module 103 includes: A second acquisition unit, which is used to acquire an average differential fast-forward time of a plurality of differential fast-forward times of the dozer; A second matching unit, configured to match the average differential fast-forward time with a preset differential fast-forward time threshold; a third determining unit, configured to determine that the compression state of the garbage compression box is light load if the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold; The fourth determination unit is configured to determine that the compression state of the garbage compression box is overloaded if the average differential fast-forward time is less than the preset differential fast-forward time threshold.
[0045] Further, as a preferred implementation manner of this solution but not limiting, the fourth determining unit includes: The first determining subunit is used to determine whether the compression state of the garbage compression box is full.
[0046] Further, as a preferred implementation manner of this solution but not limitation, the first determining subunit includes: A third acquisition subunit, which is used to acquire an average return time of a plurality of return times of the bulldozer; A matching subunit, which is used to match the average return time with a preset minimum return time of the dozer, and determine the percentage of the garbage compression amount according to the average return time; The second determining subunit is configured to determine that the compression state is fully loaded if the average return time is less than the preset minimum return time of the dozer.
[0047] A low-noise garbage compression equipment control method based on an embodiment of the present invention, please refer to Figure 8 As shown, the embodiment of the present invention further provides a low-noise garbage compression equipment control device, and the low-noise garbage compression control device includes: A pressure sensor, the pressure sensor is used to obtain pressure data of a push shovel in a garbage compression device in real time; A touch screen, wherein the touch screen is used to obtain a user's operating instructions for the rotating bucket or the rotating frame; A controller, wherein a first signal communication terminal of the controller is connected to a signal communication terminal of the touch screen, a signal input terminal of the controller is electrically connected to a pressure sensor, and a signal output terminal of the controller is used to output a dozer control signal according to the pressure data on the one hand, and to output a dump bucket control signal according to the operation instruction on the other hand; An electromagnetic reversing valve, the electromagnetic reversing valve is electrically connected to the signal output terminal of the controller, and is used to control the working mode of the dozer according to the dozer control signal on the one hand, and to control the rotating bucket or rotating frame to perform corresponding operations according to the dump bucket control signal on the other hand; A servo controller, wherein a signal communication terminal of the servo controller is connected to a second signal communication terminal of the controller, and the servo controller is used to adjust the rotation speed of the servo motor during the operation of the dozer or bucket to reduce the operating noise of the motor.
[0048] Furthermore, as a preferred implementation mode of the present invention but not limitation, the controller uses a PLC model H2U-8A91G-XP from Huichuan PLC. In specific implementation, the PLC controller may use other models of Huichuan PLC or other brands and models of PLC.
[0049] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the touch screen is connected to the controller via a communication protocol such as Modbus TCP / IP or EtherNet / IP, and the touch screen is used to read and write parameters, including the operating speed of the motor, the operating speed limit of the motor, the setting of a preset pressure threshold, the setting of a preset differential fast-forward time threshold, the setting of a preset shovel minimum return time and other parameters.
[0050] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the servo controller is communicatively connected to the controller via a communication protocol such as Modbus TCP / IP or EtherNet / IP. The servo controller is used to receive the control signal of the controller to automatically correct the rotational speed of the servo motor on the one hand, and to send the feedback signal of the servo encoder to the controller on the other hand, so as to better control the operation of the servo motor and reduce the motor noise. The control signal includes a dozer control signal and a dump bucket control signal, and the feedback signal includes an alarm signal of the servo motor, an operating speed of the servo motor and other feedback signals.
[0051] In this embodiment, after the servo controller receives and executes the control signal from the controller, it can automatically correct the speed of the servo motor, thereby achieving more precise dozer and bucket control. Accurate speed control helps to reduce the vibration and noise of the motor and improve the running stability of the equipment and the comfort of the surrounding environment.
[0052] Please refer to Figure 8 As shown, an embodiment of the present invention further provides an electronic device 200, including a processor 201, a memory 202, and a computer program stored in the memory 202 and executable on the processor 201, and the processor 201 can execute any one of the steps in the above-mentioned low-noise garbage compression device control method.
[0053] Specifically, it includes a processor 201 and a memory 202, and a computer program stored in the memory 202 and capable of running on the processor 201 for executing a low-noise garbage compression device control method, wherein: The processor 201 runs a computer program of a low-noise garbage compression device control method stored in the memory 202, and performs the following steps: Dumping the garbage into the garbage compression box for compression; Acquiring pressure data of the bulldozer during the compression process; Based on the pressure data, the working mode of the shovel is determined, and in the working mode, the compression state of the garbage compression box is determined, and when the compression state is overloaded, the motor of the garbage compression box is controlled to reduce the motor speed.
[0054] Further, the processor 201 determines the working mode of the shovel based on the pressure data, including: matching the pressure data with a preset pressure threshold; If it is less than or equal to the preset pressure threshold, the working mode of the push shovel is the differential fast-forward mode; If it is greater than the preset pressure threshold, the working mode of the bulldozer is the working mode.
[0055] Further, the processor 201 executes and determines the compression state of the garbage compression box in this working mode, including: Obtaining an average differential fast-forward time of a plurality of differential fast-forward times of the bulldozer; Matching the average differential fast-forward time with a preset differential fast-forward time threshold; If the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is light load; If the average differential fast-forward time is less than the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is overloaded.
[0056] Further, after the processor 201 determines that the compression state of the garbage compression box is overloaded if the average differential fast-forward time is less than the preset differential fast-forward time threshold, it also includes: Determine whether the compression state of the garbage compression box is full.
[0057] Further, the processor 201 determines whether the compression state of the garbage compression box is full, including: Obtaining an average return time of a plurality of return times of the bulldozer; Matching the average return time with a preset minimum return time of the shovel, and determining the percentage of garbage compression according to the average return time; If the average return time is less than the preset minimum return time of the dozer, it is determined that the compression state is fully loaded.
[0058] Further, the processor 201 executes dumping the garbage into the garbage compression box for compression, including: Obtaining an operation instruction of the rotating bucket or rotating frame, wherein the operation instruction includes an ascending instruction and a descending instruction; Based on the operation instruction, the rotating bucket or rotating frame is controlled to perform a corresponding operation.
[0059] An embodiment of the present invention also provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, it implements a low-noise garbage compression device control method provided by an embodiment of the present invention or the various processes of a low-noise garbage compression device control method based on an application end, and can achieve the same technical effect. To avoid repetition, it will not be repeated here.
[0060] Ordinary technicians in the relevant field should understand that the above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of the present invention is limited to these descriptions. At the same time, due to different industry naming, it is not limited to the above naming, nor is it limited to English naming. Any similarity or similarity with the method, structure, etc. of the present invention, or a number of technical deductions or substitutions made on the premise of the concept of the present invention, should be regarded as the protection scope of the present invention.
Claims
1. A low-noise garbage compression equipment control method, applied to garbage compression equipment, the garbage compression equipment includes a push shovel, a garbage compression box, and a rotating bucket or rotating frame for dumping garbage into the garbage compression box, the push shovel is integrally arranged with the garbage compression box, and the push shovel is used to compress the garbage transported to the garbage compression box, characterized in that: include: Dumping the garbage into the garbage compression box for compression; Acquiring pressure data of the bulldozer during the compression process; Based on the pressure data, the working mode of the shovel is determined, and in the working mode, the compression state of the garbage compression box is determined, and when the compression state is overloaded, the motor of the garbage compression box is controlled to reduce the motor speed.
2. A low-noise garbage compression equipment control method according to claim 1, characterized in that: The determining the working mode of the bulldozer based on the pressure data includes: matching the pressure data with a preset pressure threshold; If it is less than or equal to the preset pressure threshold, the working mode of the push shovel is the differential fast-forward mode; If it is greater than the preset pressure threshold, the working mode of the bulldozer is the working mode.
3. A low-noise garbage compression equipment control method according to claim 1, characterized in that: In the working mode, determining the compression state of the garbage compression box includes: Obtaining an average differential fast-forward time of a plurality of differential fast-forward times of the bulldozer; Matching the average differential fast-forward time with a preset differential fast-forward time threshold; If the average differential fast-forward time is greater than or equal to the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is light load; If the average differential fast-forward time is less than the preset differential fast-forward time threshold, it is determined that the compression state of the garbage compression box is overloaded.
4. A low-noise garbage compression equipment control method according to claim 3, characterized in that: If the average differential fast-forward time is less than the preset differential fast-forward time threshold, after determining that the compression state of the garbage compression box is overloaded, the method further includes: Determine whether the compression state of the garbage compression box is full.
5. A low-noise garbage compression equipment control method according to claim 4, characterized in that: The step of determining whether the compression state of the garbage compression box is full includes: Obtaining an average return time of a plurality of return times of the bulldozer; Matching the average return time with a preset minimum return time of the shovel, and determining the percentage of garbage compression according to the average return time; If the average return time is less than the preset minimum return time of the dozer, it is determined that the compression state is fully loaded.
6. A low-noise garbage compression equipment control method according to claim 1, characterized in that: When the compression state is overloaded, the motor of the garbage compression box is controlled to reduce the motor speed, and the motor is decelerated through an automatic pressure-maintaining operation. The automatic pressure-maintaining operation is to maintain the pressure for 2-3 seconds when the shovel moves forward to the front push end, and not maintain the pressure when it moves backward to the rear push end.
7. A low-noise garbage compression equipment control method according to claim 1, characterized in that: The step of dumping the garbage into the garbage compression box for compression comprises: Obtaining an operation instruction of the rotating bucket or rotating frame, wherein the operation instruction includes an ascending instruction and a descending instruction; Based on the operation instruction, the rotating bucket or rotating frame is controlled to perform a corresponding operation.
8. A low-noise garbage compression equipment control system, characterized in that: include: An execution module, which is used to dump the garbage into the garbage compression box for compression; An acquisition module, used for acquiring pressure data of the bulldozer during the compression process; A determination module is used to determine the working mode of the shovel based on the pressure data, and in this working mode, determine the compression state of the garbage compression box, and when the compression state is overloaded, control the motor of the garbage compression box to reduce the motor speed.
9. An electronic device, characterized in that: include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of a low-noise garbage compression control method as described in any one of claims 1 to 7 when executing the computer program.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in the low-noise garbage compression control method according to any one of claims 1 to 7 are implemented.