Glass substrate processing method

By forming a combination of metal transition layer, scratch-proof layer, blue-light ultraviolet layer and protective layer on the glass substrate, the shortcomings of the existing glass film in terms of heat dissipation, heat insulation and blue-light ultraviolet resistance are solved, and higher glass performance and user needs are achieved.

CN119504151APending Publication Date: 2025-02-25SAE TECH DELEVOPMENT DONGGUAN
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Patent Information

Application Number
CN202311086490.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-25
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing glass film has shortcomings in thermal insulation and blue light and ultraviolet resistance, which cannot meet the high-quality needs of users.

Method used

The metal transition layer, a scratch-proof layer, a blue-light ultraviolet layer and a protective layer on both sides are formed on the glass substrate. The combination of these layers improves the heat dissipation, wear resistance and blue-light ultraviolet resistance of the glass.

Benefits of technology

It improves the heat dissipation and heat insulation effect of glass, wear resistance and scratch resistance, and significantly improves the performance of blue light and ultraviolet rays, meeting the high-quality needs of users, and is simple to operate and low cost.

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Abstract

The processing method of the glass substrate comprises the following steps: forming a metal transition layer on a first surface of the glass substrate; forming an anti-scraping layer on the metal transition layer; forming a first protective layer on the scratch-resistant layer; forming a blue light ultraviolet layer on a second surface, opposite to the first surface, of the glass substrate; and forming a second protective layer on the blue-light ultraviolet layer. The method is easy to operate and low in cost, the heat dissipation performance of the glass can be improved, and the anti-blue-light and anti-ultraviolet performance can be improved, so that the use requirements of users are met.
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Description

Technical Field

[0001] The invention relates to the field of glass manufacturing, and in particular to a method for processing a glass substrate. Background Art

[0002] Glass film can protect the glass, resist strong light and protect the objects behind the glass. With the improvement of living standards, people have higher and higher requirements for the quality of glass film. The existing quality is relatively poor, the heat dissipation and heat insulation effect is not good, and the blue light and UV protection performance cannot meet people's needs.

[0003] Therefore, it is urgent to provide an improved method for processing a glass substrate to overcome the above defects. Summary of the invention

[0004] The object of the present invention is to provide an improved glass substrate processing method, which is simple to operate and low in cost, and can improve the heat dissipation performance of the glass and improve the blue light protection and ultraviolet protection performance to meet the user's usage needs.

[0005] To achieve the above object, the method for processing a glass substrate of the present invention comprises the following steps:

[0006] forming a metal transition layer on a first surface of the glass substrate;

[0007] forming an anti-scratch layer on the metal transition layer;

[0008] forming a first protective layer on the anti-scratch layer;

[0009] forming a blue light ultraviolet layer on a second surface of the glass substrate opposite to the first surface; and

[0010] A second protective layer is formed on the blue light ultraviolet layer.

[0011] Compared with the prior art, the present invention first forms a metal transition layer on the glass substrate, and the metal transition layer has a heat dissipation function, thereby improving the heat protection and heat insulation effect of the glass. An anti-scratch layer and a first protective layer are sequentially formed on the metal transition layer, which can effectively improve the wear resistance and scratch resistance of the glass. On the other hand, a blue light ultraviolet layer is formed on the glass substrate to absorb blue light and ultraviolet rays, thereby improving the blue light protection and ultraviolet protection performance. Finally, a second protective layer is formed on the outermost layer to further protect the glass.

[0012] As a preferred embodiment, the metal transition layer is formed by ion sputtering.

[0013] As a preferred embodiment, the process conditions of the ion sputtering include: controlling the vacuum degree of the vacuum chamber to 2×10 -3 Pa to 3×10 -3Pa, and argon gas is introduced into the vacuum chamber to make the vacuum degree reach 5Pa×10 -2 Pa, the control voltage is 2.5-3.0KV, the current is 30-40A, and the bombardment time of the glass substrate is 10-15 minutes.

[0014] As a preferred embodiment, the metal transition layer includes chromium, nickel and titanium.

[0015] As a preferred embodiment, the thickness of the metal transition layer is 5-6 μm.

[0016] As a preferred embodiment, the anti-scratch layer is an epoxy acrylic resin prepared from toluene or butanone.

[0017] As a preferred embodiment, the first protective layer and / or the second protective layer is made of polyethylene material, and the polyethylene material is cured at 70-80 degrees to form the first protective layer and / or the second protective layer.

[0018] As a preferred embodiment, the thickness of the first protective layer and / or the second protective layer is 25-50 μm.

[0019] As a preferred embodiment, the blue light ultraviolet layer includes a blue light absorber, an ultraviolet shielding agent and an adhesive.

[0020] As a preferred embodiment, the ultraviolet shielding agent includes a fluorescent brightener and a benzophenone-based ultraviolet absorber.

[0021] Instruction Manual

[0022] Figure 1 It is a schematic structural diagram of the glass substrate prepared in the present invention. DETAILED DESCRIPTION

[0023] The method for treating a glass substrate of the present invention is further described below in conjunction with an embodiment, but the present invention is not limited thereby. The method of the present invention is intended to provide a method for treating a glass substrate, which is simple to operate and low in cost, can improve the heat dissipation performance of the glass, and at the same time improve the blue light protection and ultraviolet protection performance to meet the use needs of users.

[0024] Combination Figure 1 The method for processing a glass substrate of the present invention comprises the following steps:

[0025] forming a metal transition layer 11 on a glass substrate 10;

[0026] forming a scratch-resistant layer 13 on a first surface of the metal transition layer 11;

[0027] forming a first protective layer 15 on the anti-scratch layer 13;

[0028] forming a blue light ultraviolet layer 12 on a second surface of the metal transition layer 11 opposite to the first surface; and

[0029] A second protective layer 14 is formed on the blue ultraviolet layer 12 .

[0030] The present invention first forms a metal transition layer on a glass substrate, the metal transition layer has a heat dissipation function, thereby improving the heat protection and heat insulation effect of the glass, and sequentially forms an anti-scratch layer and a first protective layer on the metal transition layer, which can effectively improve the wear resistance and scratch resistance of the glass; on the other hand, a blue light ultraviolet layer is formed on the glass substrate to absorb blue light and ultraviolet rays, thereby improving the blue light protection and ultraviolet protection performance, and finally a second protective layer is formed on the outermost layer to further protect the glass.

[0031] Specifically, as an embodiment, the metal transition layer of the present invention is formed by ion sputtering. In a vacuum coating machine, a metal alloy is selected as a target material, and the metal alloy is bombarded by an electron gun of a sputtering coating machine to coat the surface of a glass substrate with the metal alloy. Preferably, the metal alloy is a chromium, nickel and titanium alloy. The prepared metal transition layer includes chromium, nickel and titanium, and more preferably, each metal weight includes 85 parts of chromium, 5 parts of nickel and 10 parts of titanium. As a preferred embodiment, the process conditions of ion sputtering are: the vacuum degree of the vacuum chamber is evacuated to 2×10 -3 Pa to 3×10 -3 Pa, fill with argon, the argon flow rate is maintained at 200sccm-300sccm, so that the vacuum degree of the vacuum chamber reaches 5Pa×10 -2 Pa, under the conditions of voltage of 2.5-3.0KV and current of 30-40A, argon gas is ionized and bombards the surface of the glass substrate for 10-15 minutes, forming a metal transition layer with a thickness of 5-6um, which wraps the outer surface of the glass substrate.

[0032] Then, a scratch-resistant layer is formed on the metal transition layer. Specifically, an epoxy acrylic resin prepared by toluene or butanone is coated on the metal transition layer.

[0033] Next, the raw material of the first protective layer, such as polyethylene material, is spread on the surface of the anti-scratch layer. The thickness of the first protective layer is 30-35um. It is cured for 30-40 minutes at a temperature of 75-80 degrees, so that the first protective layer and the anti-scratch layer are firmly bonded together.

[0034] Next, a blue light ultraviolet layer is formed on the second surface of the metal transition layer. As an embodiment, the blue light ultraviolet layer includes a blue light absorber, an ultraviolet shielding agent, and an adhesive. Specifically, the weight ratio of each component is 5% of the blue light absorber, 5% of the ultraviolet shielding agent, and the remaining 90% of the adhesive. After the three are mixed evenly, they are evenly coated on the other side of the metal transition layer, i.e., the second surface, with a thickness of 25-30um being preferred. As a preferred embodiment, the ultraviolet shielding agent includes a fluorescent brightener and a benzophenone-type ultraviolet absorber.

[0035] Finally, the raw material of the second protective layer, such as polyethylene material, is spread on the surface of the blue light ultraviolet layer. The thickness of the second protective layer is 40-50um. It is cured for 45-60 minutes at a temperature of 80 degrees, so that the second protective layer and the blue light ultraviolet layer are firmly bonded together.

[0036] Thus, the prepared glass film includes a metal transition layer, an anti-scratch layer, a blue light ultraviolet layer, and the first and second protective layers on the outer surfaces of both sides. The metal transition layer has a heat dissipation function, thereby improving the heat protection and heat insulation effect of the glass. The anti-scratch layer, the first protective layer, and the second protective layer can effectively improve the wear resistance and scratch resistance of the glass. The blue light ultraviolet layer can effectively absorb blue light and ultraviolet rays, thereby improving the blue light protection and ultraviolet protection performance. Moreover, the manufacturing method of the present invention is simple, low in cost, and easy to be promoted and used in industry.

[0037] The above disclosure is only a preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.

Claims

1. A method for treating glass, characterized in that: include: forming a metal transition layer on a glass substrate; forming an anti-scratch layer on the first surface of the metal transition layer; forming a first protective layer on the anti-scratch layer; forming a blue light ultraviolet layer on a second surface of the metal transition layer opposite to the first surface; as well as A second protective layer is formed on the blue light ultraviolet layer.

2. The method for processing a glass substrate according to claim 1, wherein: The metal transition layer is formed by ion sputtering.

3. The method for processing a glass substrate according to claim 2, wherein: The process conditions of the ion sputtering include: controlling the vacuum degree of the vacuum chamber to be 2×10 -3 Pa to 3×10 -3 Pa, and argon gas is introduced into the vacuum chamber to make the vacuum degree reach 5Pa×10 -2 Pa, the control voltage is 2.5-3.0KV, the current is 30-40A, and the bombardment time of the glass substrate is 10-15 minutes.

4. The method for processing a glass substrate according to claim 1, wherein: The metal transition layer includes chromium, nickel and titanium.

5. The method for processing a glass substrate according to claim 1, wherein: The thickness of the metal transition layer is 5-6 μm.

6. The method for processing a glass substrate according to claim 1, wherein: The anti-scratch layer is epoxy acrylic resin prepared by toluene or butanone.

7. The method for processing a glass substrate according to claim 1, wherein: The first protective layer and / or the second protective layer are made of polyethylene material, and the polyethylene material is cured at 70-80 degrees to form the first protective layer and / or the second protective layer.

8. The method for processing a glass substrate according to claim 1, wherein: The thickness of the first protective layer and / or the second protective layer is 25-50 μm.

9. The method for processing a glass substrate according to claim 1, wherein: The blue light ultraviolet layer comprises a blue light absorber, an ultraviolet shielding agent and an adhesive.

10. The method for processing a glass substrate according to claim 9, wherein: The ultraviolet shielding agent includes a fluorescent brightener and a benzophenone type ultraviolet absorber.