Detachable rotary valve and maintenance method thereof

By designing a detachable rotary valve and using structures such as motors and telescopic sleeves, the problem of difficult to remove the scale during maintenance and cleaning of the rotary valve is solved, and the complete cleaning of the valve body and pipe connection is achieved.

CN119508518AInactive Publication Date: 2025-02-25MAANSHAN CHUANGLUYUAN ENVIRONMENTAL PROTECTION MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202411669638.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During maintenance and cleaning of existing rotary valves, it is difficult to clean the scaling inside the valve body and at the connection to the pipes.

Method used

A detachable rotary valve is designed to drive the valve core to rotate through the motor, and the overall removal and cleaning of the valve body is achieved through the cooperation of the telescopic sleeve and the reset frame.

Benefits of technology

It realizes multiple cleaning of the interior of the valve body, the connection between the valve body and the pipe, and the valve core, removing scaling and improving maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a detachable rotary valve and a maintenance method thereof.The detachable rotary valve comprises a valve body, a valve element and a communicating hole, the valve element is arranged in the valve body, the communicating hole is formed in the valve element, a sealing plate is arranged at the bottom of the valve body and is in threaded connection with the valve body, and a bearing end is fixedly connected to the top end of the valve element; the top end of the bearing end is fixedly connected with a motor, the two ends of the valve body are fixedly connected with butt joint pipes, the butt joint pipes are fixedly connected with the valve body, and telescopic sleeves are nested on the outer sides of the butt joint pipes. According to the detachable rotary valve and the maintenance method thereof, the whole valve body is taken down from the state that the valve body is connected with an external pipeline, finally, a sealing plate is rotated to open the bottom of the valve body, a valve element in the valve body is taken out, all components in the valve body are cleaned and maintained, and the purpose of cleaning the valve body in the valve body is achieved. The joint of the valve body and the pipeline and the valve element are cleaned in multiple aspects, and the purpose of removing scaling is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of rotary valves, and in particular to a detachable rotary valve and a maintenance method thereof. Background Art

[0002] During the maintenance and cleaning of the rotary valve, it was found that the cleaning effect on the inside of the valve body and the connection with the pipeline was poor.

[0003] The main reason is that when the existing rotary valve is used, when the valve body is used to transport fluids containing impurities or prone to scaling, impurities will accumulate in the valve body, and the scaling impurities will also adhere to the surface of the valve core and the inside of the valve body. In this case, the rotary valve needs to be disassembled and cleaned. In the prior art, when disassembling the rotary valve, usually only the valve core inside the valve body is removed from the inside of the valve body to clean the valve core, but it is difficult to clean the scaling inside the valve body and the scaling joint at the connection between the valve body and the external pipeline. Summary of the invention

[0004] The object of the present invention is to provide a detachable rotary valve and a maintenance method thereof, so as to solve the problem that scaling inside the valve body and the connection between the valve body and the external pipeline are difficult to clean as mentioned in the background art.

[0005] To achieve the above object, the present invention proposes the following scheme: A detachable rotary valve comprises a valve body, a valve core and a communicating hole, wherein the valve body is provided with a valve core inside, the communicating hole is opened inside the valve core, a sealing plate is provided at the bottom of the valve body, and the sealing plate is threadedly connected to the valve body, the top of the valve core is fixedly connected to a receiving end head, the top of the receiving end head is fixedly connected to a motor, both ends of the valve body are fixedly connected to a butt pipe, the butt pipe and the valve body are fixedly connected, a telescopic sleeve is nested on the outside of the butt pipe, a threaded groove is opened on the inside of the front end of the telescopic sleeve, an external ring frame is extended from the rear end of the telescopic sleeve, and the inner An annular butt joint is provided on the side, a butt through hole is provided inside the annular butt joint, a reset frame is provided between the telescopic sleeve and the valve body, an internal ring frame is extended from the front end of the reset frame, an end of the reset frame away from the internal ring frame is fixedly connected with a telescopic tube, the telescopic tube is divided into an inner tube and an outer tube, the outer tube is fixedly connected to the reset frame, the inner tube is placed in the positioning frame and fixedly connected to the positioning frame, the positioning frame is fixedly installed on the valve body, a spring is wound around the outside of the inner tube of the telescopic tube, one end of the spring is fixedly connected to the outer tube of the telescopic tube, and the other end of the spring is fixedly connected to the positioning frame.

[0006] The inner ring frame is inserted into the outer ring frame, and the inner ring frame and the annular butt joint are butted against each other. Meanwhile, the aperture size inside the inner ring frame is the same as the aperture size of the butt joint through hole inside the annular butt joint.

[0007] The bottom end of the motor is fixedly connected to the top end of the receiving end by bolts, and the motor is fixedly mounted on the mounting frame by a mounting plate and bolts, and both ends of the mounting frame are fixedly mounted on the valve body.

[0008] The butt joint pipe is provided with a rubber sealing ring on the inner side of the end, and the rubber sealing ring is located between the butt joint pipe and the telescopic sleeve. When the telescopic sleeve is connected to the external water pipe, the rubber sealing ring is in a squeezed and sealed state.

[0009] A rubber sealing ring is also provided on the inner side of the thread groove in the telescopic sleeve. The rubber sealing ring is embedded in the telescopic sleeve, and the cross section of the rubber sealing ring is trapezoidal. The aperture size at the rubber sealing ring is smaller than the aperture size at the thread groove.

[0010] A rotating handle is fixedly connected to the bottom of the sealing plate, and an annular sealing ring is also arranged between the sealing plate and the valve body.

[0011] The present invention provides a technical solution, a maintenance method for a detachable rotary valve, comprising the following steps: Step 1: The motor drives the receiving end to rotate, and the rotation of the receiving end drives the valve core to rotate. When the connecting hole inside the valve core is completely opposite to the hole inside the valve body, the valve body is in a flow state. When the connecting hole inside the valve core and the hole inside the valve body are perpendicular to each other, the valve body is in a closed state. Step 2: When the inside of the valve body needs to be cleaned and maintained, the telescopic sleeve is rotated, the threaded groove inside the telescopic sleeve is connected to the threaded connection between the external pipe, and the telescopic sleeve is rotated, and the telescopic sleeve is rotated on the internal ring frame through the external ring frame; Step 3: The telescopic sleeve is gradually removed from the external pipe, and at the same time, the telescopic sleeve moves on the butt pipe toward the valve body. While the telescopic sleeve moves, the telescopic sleeve squeezes the reset frame, forcing the reset frame to move with the telescopic sleeve; Step 4: When the reset frame moves on the docking pipe, the telescopic pipe contracts, the inner pipe enters the outer pipe, and the spring is compressed to provide space for the contraction of the telescopic pipe, so that the telescopic sleeve is separated from the external pipe, and the entire valve body is removed from the state connected to the external pipe; Step 5: Finally, turn the sealing plate to open the bottom of the valve body, take out the valve core inside the valve body, and clean and maintain all parts in the valve body.

[0012] Compared with the prior art, the present invention has the following beneficial effects: A detachable rotary valve and maintenance method thereof of the present invention can remove the entire valve body from an external pipeline connected to the valve body, and then remove the valve core from the valve body, thereby completely dismantling the valve body, separating the connection between the valve body and the external pipeline from each other, cleaning the scale at the connection, and removing the valve core from the valve body for cleaning, thereby achieving multi-faceted cleaning of the interior of the valve body, the connection between the valve body and the pipeline, and the valve core, thereby achieving the purpose of removing scale. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A cross-sectional view of the present invention as a whole; Figure 2 It is a schematic diagram of the rotation of the valve core of the present invention; Figure 3 It is a front perspective schematic diagram of the telescopic sleeve of the present invention; Figure 4 It is a back perspective schematic diagram of the telescopic sleeve of the present invention; Figure 5 It is a three-dimensional schematic diagram of the reset frame of the present invention; Figure 6 It is a cross-sectional view of the reset frame of the present invention.

[0014] In the figure: 1. valve body; 2. valve core; 3. connecting hole; 4. sealing plate; 5. receiving end; 6. motor; 7. butt joint; 8. telescopic sleeve; 81. threaded groove; 82. external ring frame; 83. annular butt joint; 84. butt joint through hole; 9. reset frame; 91. internal ring frame; 92. telescopic tube; 93. positioning frame; 94. spring; 10. installation frame. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1-6A detachable rotary valve and a maintenance method thereof, comprising a valve body 1, a valve core 2 and a communicating hole 3, wherein the valve body 1 is provided with a valve core 2, the valve core 2 is provided with a communicating hole 3, a sealing plate 4 is provided at the bottom of the valve body 1, and the sealing plate 4 is threadedly connected to the valve body 1, a receiving end 5 is fixedly connected to the top of the valve core 2, a motor 6 is fixedly connected to the top of the receiving end 5, both ends of the valve body 1 are fixedly connected with a butt pipe 7, the butt pipe 7 is fixedly connected to the valve body 1, and the outer side of the butt pipe 7 A telescopic sleeve 8 is nested, a thread groove 81 is provided on the inner side of the front end of the telescopic sleeve 8, an external ring frame 82 is extended from the rear end of the telescopic sleeve 8, an annular butt joint 83 is provided on the inner side of the external ring frame 82, a butt joint through hole 84 is provided inside the annular butt joint 83, a reset frame 9 is provided between the telescopic sleeve 8 and the valve body 1, an internal ring frame 91 is extended from the front end of the reset frame 9, a telescopic tube 92 is fixedly connected to the end of the reset frame 9 away from the internal ring frame 91, and the telescopic tube 92 is divided into an inner tube and an outer tube, and the outer tube is fixed The inner tube is placed in the positioning frame 93 and is fixedly connected to the positioning frame 93. The positioning frame 93 is fixedly installed on the valve body 1. A spring 94 is wound around the outer side of the inner tube of the telescopic tube 92. One end of the spring 94 is fixedly connected to the outer tube of the telescopic tube 92. The other end of the spring 94 is fixedly connected to the positioning frame 93. By rotating the telescopic sleeve 8, the telescopic sleeve 8 rotates on the internal ring frame 91 through the external ring frame 82, and the telescopic sleeve 8 is gradually removed from the external pipeline. At the same time, the telescopic sleeve 8 moves on the docking pipe 7 toward the direction of the valve body 1. When the telescopic sleeve 8 moves, the telescopic sleeve 8 squeezes the reset frame 9, forcing the reset frame 9 to move with the telescopic sleeve 8. When the reset frame 9 moves on the docking pipe 7, the telescopic tube 92 contracts, the inner tube enters the outer tube, and the spring 94 is compressed to provide space for the contraction of the telescopic tube 92, so as to realize the separation of the telescopic sleeve 8 from the external pipeline, and realize the removal of the entire valve body 1 from the state connected to the external pipeline.

[0017] The internal ring frame 91 is inserted into the external ring frame 82, and the internal ring frame 91 and the annular butt joint 83 are butted against each other. Meanwhile, the aperture size inside the internal ring frame 91 is the same as the aperture size of the butt hole 84 inside the annular butt joint 83, so as to maintain the circulation of the internal fluid.

[0018] The bottom end of the motor 6 is fixedly connected to the top end of the receiving end 5 by bolts. At the same time, the motor is fixedly mounted on the mounting frame 10 through a mounting plate and bolts, and both ends of the mounting frame 10 are fixedly mounted on the valve body 1. When the valve body 1 is removed, the fixed connection between the receiving end 5 and the motor 6 can be released by removing the bolts.

[0019] A rubber sealing ring is provided on the inner side of the end of the butt joint pipe 7, and the rubber sealing ring is located between the butt joint pipe 7 and the telescopic sleeve 8. When the telescopic sleeve 8 is connected to the external water pipe, the rubber sealing ring is in a squeezed and sealed state.

[0020] A rubber sealing ring is also provided on the inner side of the threaded groove 81 in the telescopic sleeve 8. The rubber sealing ring is embedded in the telescopic sleeve 8, and the cross-section of the rubber sealing ring is trapezoidal. The aperture size at the rubber sealing ring is smaller than the aperture size at the threaded groove 81. The rubber sealing ring is used to enhance the sealing effect when the telescopic sleeve 8 is connected to an external pipe.

[0021] A rotating handle is fixedly connected to the bottom of the sealing plate 4 , and an annular sealing ring is also provided between the sealing plate 4 and the valve body 1 to provide a sealing effect between the sealing plate 4 and the valve body 1 .

[0022] The specific operation process is as follows: the first step: the receiving end 5 is driven to rotate by the motor 6, and the rotation of the receiving end 5 drives the valve core 2 to rotate. When the connecting hole 3 inside the valve core 2 is completely opposite to the hole inside the valve body 1, the valve body 1 is in a flow state, and when the connecting hole 3 inside the valve core 2 and the hole inside the valve body 1 are perpendicular to each other, the valve body 1 is in a closed state; the second step: when the inside of the valve body 1 needs to be cleaned and maintained, the telescopic sleeve 8 is rotated, and the threaded groove 81 inside the telescopic sleeve 8 is connected to the threaded connection between the external pipe, and the telescopic sleeve 8 is rotated. The telescopic sleeve 8 is rotated on the internal ring frame 91 through the external ring frame 82; the third step: the telescopic sleeve 8 is gradually removed from the external pipe. Remove it, and at the same time, the telescopic sleeve 8 moves on the docking pipe 7 toward the valve body 1. While the telescopic sleeve 8 moves, the telescopic sleeve 8 squeezes the reset frame 9, forcing the reset frame 9 to move with the telescopic sleeve 8; Step 4: When the reset frame 9 moves on the docking pipe 7, the telescopic tube 92 contracts, the inner tube enters the outer tube, and the spring 94 is compressed to provide space for the contraction of the telescopic tube 92, so that the telescopic sleeve 8 is separated from the external pipeline, and the entire valve body 1 is removed from the state connected to the external pipeline; Step 5: Finally, rotate the sealing plate 4 to open the bottom of the valve body 1, take out the valve core 2 inside the valve body 1, and clean and maintain all components in the valve body 1.

[0023] In summary, the present invention proposes a detachable rotary valve and a maintenance method thereof. When the interior of the valve body 1 needs to be cleaned and maintained, the telescopic sleeve 8 is rotated, the threaded connection between the threaded groove 81 inside the telescopic sleeve 8 and the external pipe is rotated, and the telescopic sleeve 8 is rotated on the internal ring frame 91 through the external ring frame 82. The telescopic sleeve 8 is gradually removed from the external pipe, and the telescopic sleeve 8 moves on the docking pipe 7 toward the valve body 1. When the telescopic sleeve 8 moves, the telescopic sleeve 8 squeezes the reset frame 9, forcing the reset frame 9 to follow the telescopic sleeve 8. When the reset frame 9 moves on the docking pipe 7, the telescopic tube 92 contracts, the inner tube enters the outer tube, and the spring 94 is compressed, providing space for the contraction of the telescopic tube 92, so that the telescopic sleeve 8 is separated from the external pipeline, and the entire valve body 1 is removed from the state connected to the external pipeline. Finally, the sealing plate 4 is rotated to open the bottom of the valve body 1, and the valve core 2 inside the valve body 1 is taken out, and all the components in the valve body 1 are cleaned and maintained, so as to realize the multi-faceted cleaning of the inside of the valve body, the connection between the valve body and the pipeline, and the valve core, so as to achieve the purpose of removing scale.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A detachable rotary valve, comprising a valve body (1), a valve core (2) and a communication hole (3), wherein the valve body (1) is provided with a valve core (2), and the valve core (2) is provided with a communication hole (3), characterized in that: The bottom of the valve body (1) is provided with a sealing plate (4), and the sealing plate (4) and the valve body (1) are threadedly connected. The top of the valve core (2) is fixedly connected to a receiving end head (5), and the top of the receiving end head (5) is fixedly connected to a motor (6). Both ends of the valve body (1) are fixedly connected to a butt joint pipe (7), and the butt joint pipe (7) and the valve body (1) are fixedly connected. A telescopic sleeve (8) is nested on the outside of the butt joint pipe (7), and a threaded groove (81) is provided on the inside of the front end of the telescopic sleeve (8). An external ring frame (82) extends from the rear end of the telescopic sleeve (8), and an annular butt joint (83) is provided on the inside of the external ring frame (82). A butt joint through hole (81) is provided inside the annular butt joint (83). 4), a reset frame (9) is provided between the telescopic sleeve (8) and the valve body (1), a built-in ring frame (91) is extended from the front end of the reset frame (9), a telescopic tube (92) is fixedly connected to one end of the reset frame (9) away from the built-in ring frame (91), the telescopic tube (92) is divided into an inner tube and an outer tube, the outer tube is fixedly connected to the reset frame (9), the inner tube is placed in a positioning frame (93) and is fixedly connected to the positioning frame (93), the positioning frame (93) is fixedly mounted on the valve body (1), a spring (94) is wound around the outer side of the inner tube of the telescopic tube (92), one end of the spring (94) is fixedly connected to the outer tube of the telescopic tube (92), and the other end of the spring (94) is fixedly connected to the positioning frame (93).

2. A detachable rotary valve according to claim 1, characterized in that: The internal ring frame (91) is inserted into the external ring frame (82), the internal ring frame (91) and the annular butt joint (83) are butted against each other, and the aperture size inside the internal ring frame (91) is the same as the aperture size of the butt joint through hole (84) inside the annular butt joint (83).

3. A detachable rotary valve according to claim 1, characterized in that: The bottom end of the motor (6) is fixedly connected to the top end of the receiving end (5) by means of bolts, and the motor is fixedly mounted on the mounting frame (10) by means of a mounting plate and bolts, and both ends of the mounting frame (10) are fixedly mounted on the valve body (1).

4. A detachable rotary valve according to claim 1, characterized in that: The butt joint pipe (7) is provided with a rubber sealing ring on the inner side of the end, and the rubber sealing ring is located between the butt joint pipe (7) and the telescopic sleeve (8). When the telescopic sleeve (8) is in a connected state with an external water pipe, the rubber sealing ring is in a squeezed and sealed state.

5. A detachable rotary valve according to claim 1, characterized in that: A rubber sealing ring is also provided on the inner side of the thread groove (81) in the telescopic sleeve (8). The rubber sealing ring is embedded in the telescopic sleeve (8), and the cross section of the rubber sealing ring is trapezoidal. The aperture size at the rubber sealing ring is smaller than the aperture size at the thread groove (81).

6. A detachable rotary valve according to claim 1, characterized in that: A rotating handle is fixedly connected to the bottom of the sealing plate (4), and an annular sealing ring is also provided between the sealing plate (4) and the valve body (1).

7. A maintenance method for a detachable rotary valve according to any one of claims 1 to 6, comprising the following steps: Step 1: The receiving end (5) is driven to rotate by the motor (6), and the rotation of the receiving end (5) drives the valve core (2) to rotate. When the connecting hole (3) inside the valve core (2) is completely opposite to the hole inside the valve body (1), the valve body (1) is in a flow state. When the connecting hole (3) inside the valve core (2) and the hole inside the valve body (1) are perpendicular to each other, the valve body (1) is in a closed state. Step 2: When the interior of the valve body (1) needs to be cleaned and maintained, the telescopic sleeve (8) is rotated, the threaded groove (81) inside the telescopic sleeve (8) is threadedly connected to the external pipe, and the telescopic sleeve (8) is rotated, so that the telescopic sleeve (8) is rotated on the internal ring frame (91) through the external ring frame (82); Step 3: The telescopic sleeve (8) is gradually removed from the external pipe, and at the same time, the telescopic sleeve (8) moves on the butt joint pipe (7) in the direction of the valve body (1). While the telescopic sleeve (8) moves, the telescopic sleeve (8) presses the reset frame (9), forcing the reset frame (9) to move along with the telescopic sleeve (8); Step 4: When the reset frame (9) moves on the docking pipe (7), the telescopic tube (92) contracts, the inner tube enters the outer tube, and the spring (94) is compressed, providing space for the contraction of the telescopic tube (92), so that the telescopic sleeve (8) is separated from the external pipe, and the entire valve body (1) is removed from the state connected to the external pipe; Step 5: Finally, turn the sealing plate (4) to open the bottom of the valve body (1), remove the valve core (2) inside the valve body (1), and clean and maintain all the parts in the valve body (1).