Double-enzyme method whole bean curd production method and integrated device

Through the dual-enzyme whole bean tofu production method and integrated device, the problems of waste of raw materials and difficulty in treating yellow slurry water after bean grinding are solved, the production of high-fiber tofu is achieved, and the product quality and production efficiency are improved.

CN119523045AInactive Publication Date: 2025-02-28INST AGRO PROD PROCESSING ANHUI ACADEMY AGRI SCI
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Patent Information

Application Number
CN202411751836.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing tofu production process, the bean dregs and yellow slurry water produced by the grinding of beans cannot be effectively utilized, resulting in waste of raw materials and a decrease in cellulose content in tofu. At the same time, the treatment of yellow slurry water is difficult, affecting the environment and economy.

Method used

The double-enzyme whole bean tofu production method is adopted, and the soybean peeling, crushing, wet grinding, emulsification, slurry cooking, enzyme treatment, pasteurization and thermoforming are used to perform multiple grinding and separations in combination with an integrated device to achieve waste residue production.

Benefits of technology

Effectively utilizes legume raw materials, reduces the waste of cellulose in tofu, improves the fiber content and taste of tofu, and avoids the production of yellow slurry water, reduces the risk of microbial erosion, extends the shelf life, and improves production efficiency and product quality.

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Abstract

The invention relates to the field of bean curd production, and discloses a double-enzyme method whole-bean bean curd production method and an integrated device, and the method comprises the following steps: S1, soybean peeling treatment; s2, soybeans are crushed, and the crushed soybeans are put into a production integrated device to be roughly ground for the first time; s3, performing wet-process accurate grinding, namely grinding the crushed soybean-water mixture again, and circularly grinding for 3-5 times; s4, emulsifying and homogenizing by using a homogenizer, and boiling the soybean milk at high temperature; s5, filling the cooked soybean milk into a specified mold or box; s6, adding a plurality of enzymes for marinating, and packaging; s7, performing sterilization by a pasteurization method, and then performing thermal forming; s8, cooling and low-temperature storage are carried out, the grinding effect can be better, different materials are added in a matched mode, shaping is carried out in a box, a pressing block is not needed to extrude yellow serofluid and wrapping cloth, then sewage generation is avoided, microbial erosion is reduced, the shelf life is prolonged, and the whole bean curd is high in fiber, high in tenacity, smooth, tender and better in taste.
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Description

Technical Field

[0001] The invention relates to the field of tofu production, and in particular to a double-enzyme whole-soybean tofu production method and an integrated device. Background Art

[0002] Tofu is a nutritious food with a long history. The public's love for tofu has promoted the progress and development of tofu production technology. The main production process of tofu is pulping, that is, making soybeans into soy milk; the second is coagulation, that is, soy milk coagulates into a gel containing a large amount of water under the combined action of heat and coagulant, that is, tofu. Under this process, a large amount of bean dregs and yellow pulp water will be produced, affecting the yield and nutritional indicators of tofu. Tofu contains a variety of trace elements necessary for the human body and rich high-quality protein. It is known as "plant meat". However, when making tofu, the existing process is to filter the beans after grinding them, and then remove the filter residue. The filter residue does not enter the subsequent tofu production, which causes a waste of raw materials and greatly reduces the cellulose content in tofu. At the same time, after filtering, organic sewage such as yellow pulp water is produced. Because the COD of yellow pulp water is about 15,000 to 30,000, and the amount is large and difficult to handle, it brings an economic burden to the production enterprises and causes a certain impact on the surrounding environment. Summary of the invention

[0003] In order to solve the technical problem of raw material waste, the present invention provides a double-enzyme whole soybean tofu production method and an integrated device.

[0004] The present invention is implemented by the following technical scheme: a method for producing whole soybean tofu by double enzyme method, comprising the following steps:

[0005] S1: soybean peeling treatment;

[0006] S2: The soybeans are crushed and placed in an integrated production device for the first coarse grinding;

[0007] S3: Wet fine grinding, the crushed bean-water mixture is screened and re-grinded, and the cycle is repeated 3 to 5 times;

[0008] S4: using a homogenizer to emulsify the slurry and then cooking it at high temperature;

[0009] S5: Fill the baked soy milk into the designated mold or box.

[0010] S6: Add multiple enzymes and encapsulate;

[0011] S7: pasteurization followed by thermoforming;

[0012] S8: Cooling down and storing at low temperature.

[0013] As a further improvement of the above scheme, high temperature pulp cooking adopts open tank steam cooking at 95 degrees for 10 minutes or 1 atmosphere of 100 degrees for 3 to 5 minutes of micro-pressure cooking, pasteurization for 20-30 minutes, and storage temperature at 0 to 6 degrees Celsius.

[0014] An integrated device for producing whole soybean tofu using a double-enzyme method comprises: a sound insulation sleeve, the bottom of which is connected to a heat insulation box, in which a cooking mechanism is arranged; a feeding mechanism, which is fixedly connected to the top outer side of the sound insulation sleeve, and the output end of the feeding mechanism is connected to a dispersion pipe located in the sound insulation sleeve; a grinding mechanism, which is fixedly connected to the dispersion pipe, and the top of the grinding box is connected to a plurality of stabilizing rods fixedly connected to the sound insulation sleeve; a power mechanism, which is arranged in the sound insulation sleeve, and one output end of the power mechanism is connected to a power shaft connected to the grinding mechanism; a separation mechanism, which is fixedly connected to the sound insulation sleeve, and the input end of the separation mechanism is connected to the grinding mechanism.

[0015] As a further improvement of the above scheme, the cooking mechanism includes: a cooker, which is fixedly connected in the insulation box, the top of the insulation box is connected to a series pipe that is conductive to the sound insulation sleeve, and the input end of the cooker is connected to the separation mechanism; a steam pipe, one end of which is connected to the cooker, and the other end of the steam pipe is connected to a retention box located in the insulation box, and one side of the retention box is connected to a discharge pipe extending to the outside of the insulation box; a finished product pipe, which is arranged in the insulation box, and one end of the finished product pipe is connected to the output end of the cooker.

[0016] As a further improvement of the above scheme, the feeding mechanism includes: a packaging cylinder, which is fixedly connected to the sound insulation sleeve, and the bottom of the packaging cylinder is connected to a hopper connected to the dispersion tube; a wall breaker, which is fixedly connected to the top of the packaging cylinder, and the execution end of the wall breaker is located in the packaging cylinder; a feeding tube, which is provided with multiple ones, and one end of the feeding tube is connected to the packaging cylinder.

[0017] As a further improvement of the above scheme, the grinding mechanism includes: a grinding box, which is fixedly connected to the dispersion pipe, and the top of the grinding box is provided with a conducting hole connected to the dispersion pipe; two fixed rings are provided, and the fixed rings are fixedly connected to the grinding box, and the bottom of the fixed ring is matched with a grinding ring, and the fixed ring is provided with a temporary storage groove; the bottom of the grinding circle located at the top is fixedly connected to a transmission rod fixedly connected to the power shaft, and the grinding circle located at the bottom is fixedly connected to one end of the power shaft; a transverse tube, whose two ends are respectively connected to the two grinding boxes to achieve conduction.

[0018] As a further improvement of the above scheme, the power mechanism includes: a power box, which is fixedly connected to the sound insulation sleeve, a motor is connected to the top of the power box, the output end of the motor is transmission-connected to the transmission located in the power box, the output end of the transmission is transmission-connected to a symmetrically arranged rotating frame, and the rotating frame is rotationally sleeved with the power box; a mounting block, which is connected to the rotating frame on one side, and a swing plate is fixedly connected to the mounting block; a coupling 1, which is connected to the rotating frame on the other side, one side of the coupling 1 is rotationally connected to a threaded tube 2, the other end of the threaded tube 2 is threadedly sleeved with a sleeve, the end of the sleeve away from the threaded tube 2 is fixedly connected to the threaded tube 1, and the other end of the threaded tube 1 is fixedly connected to a coupling 2 connected to the power shaft.

[0019] As a further improvement of the above scheme, the separation mechanism includes: a conducting tube, one end of which is connected to the transverse tube, the other end of the conducting tube is slidably sleeved with a conducting tube, the bottom end of the conducting tube is connected to a separation box fixedly connected to the sound insulation sleeve; a guide plate, which is fixedly connected in the separation box, two guide plates are symmetrically arranged, and the bottom end of the conducting tube is located above the guide plate; a filter frame, which is arranged below the guide plate, the filter frame is fixedly connected to the sound insulation sleeve, the filter frame and the separation box form a storage cavity, the bottom of the storage cavity is connected to a drainage pipe connected to the digester; a temporary storage cavity, which is fixedly connected to the bottom of both sides of the filter frame, a lifting pump is arranged in the temporary storage cavity, and the output end of the lifting pump is connected to a reflux pipe connected to the grinding box.

[0020] As a further improvement of the above scheme, a drain pipe is connected to the bottom of the grinding box, one end of which extends to the outside of the sound insulation sleeve, and a plurality of refrigerators are connected to the top of the sound insulation sleeve, and the cooling end of the refrigerator is located inside the sound insulation sleeve.

[0021] As a further improvement of the above solution, a plurality of friction grooves are provided on the upper surface of the fixing ring, and an auxiliary pipe 1 communicating with the storage cavity is connected to one side of the separation box.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. Through multiple grinding and repeated ultra-fine grinding, the grinding effect can be better. With the addition of different materials, it is shaped in the box. There is no need to press the blocks to squeeze the yellow slurry water and use wrapping cloth, thereby avoiding the generation of sewage, reducing the erosion of microorganisms, and increasing the shelf life. The whole bean tofu contains high fiber, which makes it tougher and smoother and has a better taste.

[0024] 2. Through the mutual cooperation between multiple devices, multiple grindings can be carried out quickly and the production environment can be controlled, so that the production and output of tofu can be completed quickly, improving the overall efficiency while ensuring the quality of tofu, and simultaneously reducing the noise and high temperature generated by the work to ensure work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 3 It is a schematic diagram of the local structure of the present invention Figure 1 ;

[0028] Figure 4 It is a schematic diagram of the local structure of the present invention Figure 2 ;

[0029] Figure 5 It is a schematic diagram of the separation mechanism structure;

[0030] Figure 6 It is a schematic diagram of the local structure of the power mechanism;

[0031] Figure 7 It is a schematic diagram of the feeding mechanism structure;

[0032] Figure 8 It is a schematic diagram of the cooking mechanism structure;

[0033] Fig. 9 It is a schematic diagram of the grinding mechanism structure;

[0034] Fig.10 It is a schematic diagram of the main view of the grinding mechanism.

[0035] Description of main symbols:

[0036] 01. Soundproof sleeve; 02. Water injection pipe; 03. Finished product pipe; 04. Auxiliary pipe 1; 05. Insulation box; 06. Drain pipe; 07. Refrigerator; 09. Feeding mechanism; 11. Feeding pipe; 12. Wall breaker; 13. Packaging cylinder; 14. Hopper; 15. Dispersion pipe; 17. Swing plate; 18. Mounting block; 20. Power box; 21. Rotating frame; 24. Conducting pipe; 25. Conducting cylinder; 26. Reflux pipe; 28. Grinding box; 29. ​​Horizontal pipe; 30. Coupling 1; 31. Coupling 2; 32. Threaded pipe 1; 33. Sleeve; 34. Threaded pipe 2; 35. Motor; 36. Separation box; 37. Guide plate; 39. Filter rack; 40. Storage chamber; 42. Temporary storage chamber; 43. Power shaft; 46. Digester; 47. Steam pipe; 48. Discharge pipe; 49. Retention box; 50. Series pipe; 52. Temporary storage tank; 53. Fixed ring; 54. Through hole; 55. Transmission rod; 56. Grinding ring. DETAILED DESCRIPTION

[0037] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0038] Embodiment 1,

[0039] A method for producing whole soybean tofu using a double enzyme process comprises the following steps:

[0040] S1: Soybean peeling. Peeling can reduce the rough external fibers to ensure subsequent grinding.

[0041] S2: crushing the soybeans and performing the first coarse grinding, grinding the peeled soybeans for the first time to form smaller particles, which is convenient for subsequent grinding;

[0042] S3: Wet fine grinding, the crushed bean-water mixture is ground again, and the grinding cycle is repeated 3 to 5 times. The bean grinding temperature is kept stable within a certain range and better grinding is achieved.

[0043] S4: Use a homogenizer to emulsify the slurry and then cook it at high temperature. The high-temperature cooking evaporates the internal water and concentrates it. At the same time, it makes the soy milk mature to ensure subsequent molding and consumption;

[0044] S5: Filling the baked soy milk into a designated mold or box;

[0045] S6: Add multiple enzyme halogens, encapsulate, cool and react to achieve molding, and then encapsulate and isolate;

[0046] S7: pasteurization, followed by thermoforming, sterilization to ensure storage;

[0047] S8: Cooling down and storing at low temperature.

[0048] High-temperature pulping uses open tank steam cooking at 95 degrees for 10 minutes or 1 atmosphere of 100 degrees for 3 to 5 minutes of micro-pressure cooking, pasteurization for 20 to 30 minutes, and storage temperature at 0 to 6 degrees Celsius. Micro-pressure cooking can better concentrate the liquid and store it at a lower temperature to ensure food safety and reduce the growth of microorganisms.

[0049] Embodiment 2:

[0050] Combination Figure 1 - Fig.10, an integrated device for producing whole soybean tofu by double enzyme method, comprising: a sound insulation sleeve 01, a temperature insulation box 05 connected to the bottom thereof, a cooking mechanism arranged in the temperature insulation box 05, the sound insulation sleeve 01 limits the space, the temperature insulation box 05 supports the bottom and provides space for other work, the top of the temperature insulation box 05 is thickened and filled to reduce the temperature transmission, and the cooking mechanism performs cooking and concentration to ensure the subsequent work;

[0051] The feeding mechanism 09 is fixedly connected to the top outer side of the sound insulation cover 01. The output end of the feeding mechanism 09 is connected to the dispersion pipe 15 located in the sound insulation cover 01. The feeding mechanism 09 performs feeding and preliminary grinding, and then conveys the bean dregs separately through the conduction of the dispersion pipe 15 to achieve synchronous work;

[0052] The grinding mechanism is fixedly connected to the dispersion pipe 15. The top of the grinding box 28 is connected to a plurality of stabilizing rods fixedly connected to the sound insulation sleeve 01. The grinding mechanism performs grinding to achieve fine grinding.

[0053] A power mechanism is arranged in the sound insulation sleeve 01, one output end of the power mechanism is connected to a power shaft 43 connected to the grinding mechanism, and the power mechanism provides power to ensure the movement of the grinding mechanism and the realization of other actions;

[0054] The separation mechanism is fixedly connected to the sound insulation sleeve 01, and the input end of the separation mechanism is connected to the grinding mechanism. The separation mechanism performs separation so that the bean dregs are re-ground to achieve the goal of no waste residue.

[0055] The steaming mechanism includes:

[0056] The steamer 46 is fixedly connected in the insulated box 05. The top of the insulated box 05 is connected with a series pipe 50 which is in communication with the sound insulation sleeve 01. The input end of the steamer 46 is connected with the separation mechanism. The steamer 46 is an existing mechanism, which uses gas and electric heating to achieve heating and perform corresponding steaming work so that the water can evaporate. The series pipe 50 allows the cold air in the sound insulation sleeve 01 to enter the insulated box 05 for auxiliary cooling. The insulated box 05 is provided with a plurality of heat dissipation holes for heat dissipation.

[0057] A steam pipe 47, one end of which is connected to the steam boiler 46, and the other end of the steam pipe 47 is connected to a retention box 49 located in the insulated box 05, and one side of the retention box 49 is connected to a discharge pipe 48 extending to the outside of the insulated box 05. The steam pipe 47 is used to emit steam, and the retention box 49 is used to filter, buffer and cool, and partially recover the water in the steam. The excess steam overflows through the discharge pipe 48 to dissipate heat;

[0058] The finished product pipe 03 is arranged in the insulation box 05. One end of the finished product pipe 03 is connected to the output end of the steamer 46. One end of the finished product pipe 03 is connected to a pump body located outside the insulation box 05, so as to absorb the cooked soy milk in the steamer 46 for subsequent molding work. The annular finished product pipe 03 performs auxiliary cooling.

[0059] The feeding mechanism 09 includes: a packaging cylinder 13, which is fixedly connected to the sound insulation sleeve 01, and the bottom of the packaging cylinder 13 is connected to a hopper 14 connected to a dispersion pipe 15. The packaging cylinder 13 is limitedly connected and connected to the hopper 14, so that the coarsely ground bean dregs pass through the dispersion pipe 15 and enter the grinding box 28 for subsequent work;

[0060] The wall breaker 12 is fixedly connected to the top of the packaging tube 13. The execution end of the wall breaker 12 is located in the packaging tube 13. The wall breaker 12 is an existing device. After the power is provided, the wall is broken to achieve the initial crushing and grinding.

[0061] There are multiple feeding tubes 11, one end of which is connected to the packaging tube 13, and the feeding tubes 11 are used for feeding in multiple directions.

[0062] The grinding mechanism includes: a grinding box 28, which is fixedly connected to the dispersion pipe 15, and the top of the grinding box 28 is provided with a conducting hole 54 connected to the dispersion pipe 15. The top of the grinding box 28 is also connected to a water injection pipe 02 extending to the outside of the sound insulation sleeve 01. The grinding box 28 is correspondingly limited, the conducting pipe is used for feeding, and the water injection pipe 02 is used for adding water to ensure grinding;

[0063] The fixed ring 53 is provided with two, and the fixed ring 53 is fixedly connected to the grinding box 28. A grinding ring 56 is matched at the bottom of the fixed ring 53. A temporary storage groove 52 is provided on the fixed ring 53. The bottom of the grinding ring 56 located at the top is fixedly connected to a transmission rod 55 fixedly connected to the power shaft 43. The grinding ring 56 located at the bottom is fixedly connected to one end of the power shaft 43. The fixed ring 53 and the grinding box 28 are relatively fixed. The power shaft 43 rotates under the drive of the power mechanism, and further drives the transmission rod 55 to rotate. The power shaft 43 and the transmission rod 55 drive the upper and lower grinding rings 56 to rotate relative to the fixed ring 53 to achieve grinding. A feeding hole is provided in the middle of the fixed ring 53, so that the initially crushed bean dregs can be fed;

[0064] The two ends of the transverse tube 29 are respectively connected to the two grinding boxes 28 to achieve conduction.

[0065] Power mechanism: a power box 20, which is fixedly connected to the sound insulation sleeve 01, a motor 35 is connected to the top of the power box 20, the output end of the motor 35 is transmission-connected to a transmission located in the power box 20, the output end of the transmission is transmission-connected to a symmetrically arranged rotating frame 21, the rotating frame 21 is rotationally sleeved with the power box 20, the power box 20 is limited, the motor 35 provides power, the transmission changes the direction of torque transmission, and thus the torque of the circumferential motion is converted into a periodic reciprocating swing, and then through the transmission of the transmission, the rotating frames 21 on both sides swing to achieve power output;

[0066] The mounting block 18 is connected to the rotating frame 21 on one side, and the swing plate 17 is fixedly connected to the mounting block 18. The mounting block 18 rotates along with the rotating frame 21. During the swinging process of the rotating frame 21, the mounting block 18 and the swing plate 17 are driven to swing, so that the swing plate 17 compresses the surrounding gas, prompting the surrounding gas to flow, and accelerating the heat dissipation of the grinding box 28;

[0067] The coupling 30 is connected to the rotating frame 21 on the other side. One side of the coupling 30 is rotatably connected to the threaded tube 24. The other end of the threaded tube 24 is threadedly sleeved with a sleeve 33. The end of the sleeve 33 away from the threaded tube 24 is fixedly connected to the threaded tube 1 32. The other end of the threaded tube 1 32 is fixedly connected to the coupling 2 31 connected to the power shaft 43. The threaded tube 1 32 and the threaded tube 2 34 can be adjusted under the action of the sleeve 33, so that the total length of the threaded tube 1 32, the sleeve 33 and the threaded tube 2 34 can be changed to meet the needs of work. At the same time, through the transmission of the coupling 1 30 and the coupling 2 31, the power shaft 43 is rotated, thereby driving the transmission rod 55 and the grinding ring 56 to grind.

[0068] The separation mechanism includes: a conducting tube 24, one end of which is connected to the transverse tube 29, and the other end of the conducting tube 24 is slidably sleeved with a conducting tube 25, and the bottom end of the conducting tube 25 is connected to a separation box 36 fixedly connected to the sound insulation sleeve 01, and the conducting tube 24 and the conducting tube 25 are connected to each other, so that the ground soy milk enters the separation box 36 to achieve addition;

[0069] The guide plate 37 is fixedly connected to the separation box 36. Two guide plates 37 are symmetrically arranged. The bottom end of the conducting pipe 24 is located above the guide plate 37. The guide plate 37 guides and buffers so that the soybean milk is concentrated in the middle of the separation box 36.

[0070] The filter frame 39 is arranged below the guide plate 37. The filter frame 39 is fixedly connected to the sound insulation sleeve 01. The filter frame 39 and the separation box 36 enclose a storage chamber 40. The bottom of the storage chamber 40 is connected to a drainage pipe connected to the digester 46. The top of the filter frame 39 is provided with a plurality of filter holes for performing corresponding auxiliary work. After filtering, part of the soy milk enters the digester 46 through the drainage holes for adding raw materials, and reduces the total amount of subsequent grinding and the grinding intensity. The drainage holes can also be closed to allow the whole to perform cyclic grinding to reduce possible mistakes or excessive water addition.

[0071] The temporary storage chamber 42 is fixedly connected to the bottom of both sides of the filter frame 39. A lifting pump is arranged in the temporary storage chamber 42. The output end of the lifting pump is connected to the return pipe 26 connected to the grinding box 28. The temporary storage chamber 42 caches the filtered bean dregs. At the same time, after the operation of the lifting pump, the bean dregs re-enter the grinding box 28 through the return pipe 26 for further grinding.

[0072] The bottom of the grinding box 28 is connected to a drain pipe 06, one end of which extends to the outside of the sound insulation sleeve 01. The top of the sound insulation sleeve 01 is connected to multiple refrigerators 07, and the cooling end of the refrigerator 07 is located in the sound insulation sleeve 01. The drain pipe 06 is used for auxiliary discharge, which is convenient for sampling and observing soy milk, and later water flow, reverse cleaning, etc. The refrigerator 07 is an existing mechanism for cooling, and the cooling end located in the sound insulation sleeve 01 reduces the temperature of the sound insulation sleeve 01 to ensure the grinding environment.

[0073] The upper surface of the fixing ring 53 is provided with a plurality of friction grooves. One side of the separation box 36 is connected to an auxiliary pipe 04 connected to the storage chamber 40. The friction groove increases friction to ensure grinding. The auxiliary pipe 04 assists in discharging and facilitates other operations on the soy milk.

[0074] The implementation principle of the embodiment of the present application is:

[0075] Before starting work, turn on the wall breaker 12 and the motor 35. The action of the motor 35 drives the rotating frame 21, the mounting block 18, and the swing plate 17 to swing, fanning the air, promoting gas flow, and ensuring the internal temperature. At the same time, the rotating frame 21 on the other side is transmitted through the coupling 1 30, the coupling 2 31, the threaded tube 1 32, the sleeve 33, the threaded tube 2 34, etc., so that it rotates periodically, thereby driving the transmission rod 55 and the grinding ring 56 to rotate, thereby realizing the grinding work.

[0076] During operation, the peeled beans are passed through the feeding tube 11 into the packaging tube 13, and the wall is pre-broken by the wall breaker 12 for coarse grinding. Then, they pass through the hopper 14 and the dispersion tube 15 and enter into a plurality of corresponding grinding boxes 28. The bean dregs fall onto the fixed ring 53 through transportation and gravity, and then pass through the hole in the middle of the fixed ring 53 and enter into the space between the fixed ring 53 and the grinding ring 56. With the rotation of the grinding ring 56, they are ground multiple times to achieve corresponding fine grinding. At the same time, the water inlet of the water injection pipe 02 is coordinated to keep the grinding temperature in a stable state, and finally, they are discharged through the transverse pipe 29.

[0077] The discharged soy milk passes through the conducting pipe 24 and the conducting tube 25 into the separation box 36, and then is guided accordingly by the guide plate 37. Part of the soy milk that meets the particle size enters the bottom of the filter rack 39, and then enters the steamer 46 through the pipeline for steaming. The hot air generated by the steaming is discharged through the steam pipe 47, the interception box 49, and the discharge pipe 48. The steamed soy milk enters the outside through the finished product pipe 03 for the subsequent operation steps and molding.

[0078] The unsatisfactory bean dregs filtered by the filter rack 39 are collected in the temporary storage chamber 42, and then lifted by the lifting pump through the reflux pipe 26 and returned to the grinding box 28 for secondary grinding to ensure the overall particle size and thus ensure the production of residue-free tofu.

[0079] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A method for producing whole soybean tofu using a double enzyme method, characterized in that: The following steps are involved: S1: soybean peeling treatment; S2: The soybeans are crushed and placed in an integrated production device for the first coarse grinding; S3: Wet fine grinding, the crushed bean-water mixture is ground again, and the cycle is repeated 3 to 5 times; S4: using a homogenizer to emulsify the slurry and then cooking it at high temperature; S5: Filling the baked soy milk into a designated mold or box; S6: Add multiple enzymes and encapsulate; S7: pasteurization followed by thermoforming; S8: Cooling down and storing at low temperature.

2. The method for producing whole soybean tofu using a double enzyme method as claimed in claim 1, characterized in that: The high temperature pulp cooking adopts open tank steam cooking at 95 degrees for 10 minutes or 1 atmosphere of 100 degrees for 3 to 5 minutes of micro-pressure cooking, pasteurization for 20 to 30 minutes, and storage temperature at 0 to 6 degrees Celsius.

3. An integrated device for producing whole soybean tofu by double enzyme method, characterized in that: include: A sound insulation sleeve, the bottom of which is connected to a temperature insulation box, wherein a steaming mechanism is arranged in the temperature insulation box; A feeding mechanism, which is fixedly connected to the top outer side of the sound insulation sleeve, and the output end of the feeding mechanism is connected to a dispersion pipe located in the sound insulation sleeve; A grinding mechanism, which is fixedly connected to the dispersion pipe, and the top of the grinding box is connected to a plurality of stabilizing rods fixedly connected to the sound insulation sleeve; A power mechanism is arranged in the sound insulation sleeve, and one output end of the power mechanism is connected to a power shaft connected to the grinding mechanism; A separation mechanism is fixedly connected to the sound insulation sleeve, and an input end of the separation mechanism is connected to the grinding mechanism.

4. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 3, characterized in that: The cooking mechanism comprises: A digester is fixedly connected in the insulation box, the top of the insulation box is connected with a series pipe which is in communication with the sound insulation sleeve, and the input end of the digester is connected with the separation mechanism; A steam pipe, one end of which is connected to the steamer, the other end of which is connected to a retention box located in the insulated box, and one side of the retention box is connected to a discharge pipe extending to the outside of the insulated box; The finished product pipe is arranged in the temperature-isolating box, and one end of the finished product pipe is connected to the output end of the digester.

5. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 4, characterized in that: The feeding mechanism comprises: A packaging cylinder, which is fixedly connected to the sound insulation sleeve, and the bottom of the packaging cylinder is connected to a hopper connected to the dispersion pipe; A wall breaker, which is fixedly connected to the top of the packaging tube, and the execution end of the wall breaker is located inside the packaging tube; A plurality of feeding tubes are provided, and one end of the feeding tube is connected to the packaging tube.

6. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 5, characterized in that: The grinding mechanism comprises: A grinding box, which is fixedly connected to the dispersion pipe, wherein a conducting hole connected to the dispersion pipe is provided on the top of the grinding box, and a water injection pipe extending to the outside of the sound insulation sleeve is also connected to the top of the grinding box; Two fixed rings are provided, the fixed rings are fixedly connected to the grinding box, a grinding ring is matched with the bottom of the fixed ring, a temporary storage groove is provided on the fixed ring, a transmission rod fixedly connected to the power shaft is fixedly connected to the bottom of the grinding ring located at the top, and the grinding ring located at the bottom is fixedly connected to one end of the power shaft; The two ends of the transverse tube are respectively connected to the two grinding boxes to achieve conduction.

7. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 6, characterized in that: The power mechanism: A power box, which is fixedly connected to the sound insulation sleeve, a motor is connected to the top of the power box, the output end of the motor is drivingly connected to a transmission located in the power box, the output end of the transmission is drivingly connected to a symmetrically arranged rotating frame, and the rotating frame is rotatably sleeved with the power box; A mounting block connected to the rotating frame on one side, wherein a swing plate is fixedly connected to the mounting block; Coupling 1 is connected to the rotating frame on the other side. One side of the coupling 1 is rotatably connected to threaded tube 2, the other end of the threaded tube 2 is threadedly sleeved with a sleeve, the end of the sleeve away from the threaded tube 2 is fixedly connected to threaded tube 1, and the other end of the threaded tube 1 is fixedly connected to coupling 2 connected to the power shaft.

8. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 7, characterized in that: The separation mechanism comprises: A conducting tube, one end of which is connected to the transverse tube, the other end of which is slidably sleeved with a conducting tube, the bottom end of which is connected to a separation box fixedly connected to the sound insulation sleeve; A guide plate, which is fixedly connected in the separation box, wherein two guide plates are symmetrically arranged, and the bottom end of the guide pipe is located above the guide plate; A filter frame is arranged below the guide plate, the filter frame is fixedly connected to the sound insulation sleeve, the filter frame and the separation box form a storage cavity, and the bottom of the storage cavity is connected to a drainage pipe connected to the digester; The temporary storage chamber is fixedly connected to the bottom of both sides of the filter frame. A lifting pump is arranged in the temporary storage chamber, and the output end of the lifting pump is connected to a return pipe connected to the grinding box.

9. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 8, characterized in that: The bottom of the grinding box is connected with a sewage pipe, one end of which extends to the outside of the sound insulation sleeve. The top of the sound insulation sleeve is connected with a plurality of refrigerators, and the cooling end of the refrigerator is located in the sound insulation sleeve.

10. The integrated device for producing whole soybean tofu by double enzyme method as claimed in claim 8, characterized in that: The upper surface of the fixed ring is provided with a plurality of friction grooves, and one side of the separation box is connected with an auxiliary pipe 1 which is in communication with the storage cavity.