Preparation method and production equipment of eggshell membrane extract containing beautifying components
By using alkaline solution soaking and enzymatic reaction methods in industrial production, the problems of low efficiency and low purity in the prior art are solved, and efficient automatic separation and high content extraction of cosmetic ingredients are achieved.
Patent Information
- Application Number
- CN202411663219.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-28
AI Technical Summary
The prior art is difficult to efficiently separate and extract eggshell membranes in industrial production, resulting in low efficiency and low purity.
The eggshell membrane is separated and extracted by alkaline solution so that the automatic and efficient separation of eggshell and eggshell membrane can be achieved through equipment design.
It improves the enzymatic efficiency of eggshell membrane, increases the content of beauty ingredients, and realizes efficient automatic separation and collection of eggshell and eggshell membrane.
Smart Images

Figure CN119523871A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of eggshell membrane component extraction, and in particular to a method for preparing an eggshell membrane extract containing cosmetic ingredients and a production device. Background Art
[0002] In large-scale egg video processing companies, eggs are automatically cracked into two halves and opened through the production line. The egg white and yolk are beaten into the receiving equipment, and the eggshells are directly discharged as waste.
[0003] If eggshells are directly treated as waste, the residual egg white will produce a rotten smell, which will pollute the environment. Among them, eggshells and eggshell membranes have high utilization value. Eggshells are rich in calcium; glucosamine, collagen and other substances in eggshell membranes can be used in biomedicine and beauty. The extraction of eggshell membranes requires the separation of eggshells and eggshell membranes to improve the purity of eggshell membrane material extraction. At present, there are many methods for separating eggshell membranes and eggshells in the laboratory, but they are often inefficient when used in industrial production. On the other hand, when separating eggshells and eggshell membranes, it is also necessary to consider the impact of the separation method on the extraction of eggshell membranes. Summary of the invention
[0004] In order to improve the defects of low efficiency and low purity of existing eggshell membrane and eggshell separation methods during industrial production, the present application provides a method and production equipment for preparing an eggshell membrane extract containing cosmetic ingredients.
[0005] The present application provides a method for preparing an eggshell membrane extract containing cosmetic ingredients using the following technical solution: A method for preparing an eggshell membrane extract containing a cosmetic ingredient comprises the following steps: S1, washing and crushing the eggshells, and soaking them in an alkaline solution with a pH of 7.5-8.5, and collecting the eggshell membranes; S2, washing and drying the eggshell membranes, and then crushing the eggshell membranes and placing them in water; S3, heat water to 40-60°C, add dissolved keratinase solution, control pH in the range of 7-8.5 and stir for 3-5h; S4, heating the water to 65-70°C for 30-60 minutes to inactivate the enzyme, and filtering the solution; S5, further performing nanofiltration treatment on the filtered solution; S6. The nanofiltered solution is subjected to low-temperature drying treatment, and then ground into powder to obtain an eggshell membrane extract.
[0006] The eggshell membrane extract production equipment containing beauty ingredients provided in this application adopts the following technical scheme: An eggshell membrane extract production device containing beauty ingredients, used in the above-mentioned step S1, comprising The barrel has a piston barrel fixed in the middle, and the outer wall of the piston barrel is connected to multiple extension tubes, and the top of the extension tube is connected to multiple nozzles, and the nozzle of the nozzle is equipped with a one-way membrane for only water to flow out, and the inside is filled with weak alkaline liquid; A plurality of water inlet holes are provided on the circumferential inner wall of the barrel, and a closed annular groove is provided on the circumferential inner wall of the water inlet hole near the inner side of the piston tube, and a closing plate capable of closing the water inlet hole is rotatably connected to the top of the closed annular groove; The first telescopic cylinder is mounted on the top of the barrel, the piston rod is arranged downward and fixed with a plug plate that abuts and slides against the circumferential inner wall of the piston barrel, and when the plug plate moves to the lowest position, water inlet holes are distributed under the plug plate; The net cylinder is rotatably connected inside the barrel, the inner ring abuts against the circumferential outer wall of the piston cylinder, the outer ring abuts against the circumferential inner wall of the barrel, the top of the outer ring is an outer gear ring, and a plurality of partitions connecting the inner ring and the outer ring are arranged inside, a partition net plate is arranged above the extension tube, and a collection frame with upper and lower openings is arranged below the extension tube; The inner ring, outer ring and partition in the net cylinder can allow water to pass through and intercept the broken egg shells, and the partition net plate can allow the broken egg shells to pass through; The motor is mounted on the top of the barrel, and the rotating shaft is provided with a driving gear meshing with the outer gear ring.
[0007] Optionally, a connecting groove is provided on the top of the partition of the net cylinder, and the water level in the net cylinder is higher than the bottom of the connecting groove.
[0008] Optionally, a plurality of circulating nozzles are connected to the top of the piston cylinder, and the circulating nozzles are all inclined along the same rotation direction. The circulating nozzles are located in the connecting groove area. A top plate is fixedly provided on the top of the circumferential inner wall of the piston cylinder. The top plate is located above the circulating nozzles. The circumferential inner wall is in contact with the piston rod of the first telescopic cylinder. The nozzle of the circulating nozzle is also provided with a one-way membrane for only spraying liquid. When the plug plate moves to the highest point, water inlet holes are distributed on the top. A scooping component for scooping the eggshell membrane on the water surface is arranged on the top of the barrel.
[0009] Optionally, the scooping assembly includes a rotating frame and a scooping plate; The rotating frame is mounted on the top of the barrel, the rotating shaft is arranged horizontally, and there are multiple scooping plates, which are fixed on the rotating frame and can be inserted into the liquid in the barrel as the rotating frame rotates. The scooping plates are provided with multiple holes for the liquid to pass through; An external ratchet is fixed on the rotating shaft of the rotating frame, and a first ratchet is rotatably connected to the top of the barrel. The first ratchet is meshed with the external ratchet through a torsion spring, so that the rotating frame can only drive the bottom scooping plate to rotate upward against the water flow; The rotating frame at the top of the barrel is provided with a first bevel tooth and a second bevel tooth arranged vertically, the first bevel tooth and the second bevel tooth mesh with each other, the second bevel tooth is rotatably sleeved on the rotating shaft of the rotating frame, an inner ratchet is fixedly provided on the circumferential inner wall of the second bevel tooth, a plurality of second pawls meshing with the inner ratchet are rotatably connected to the rotating shaft of the rotating frame, the second pawls are pressed against the inner ratchet by a torsion spring, and the tip of the inner ratchet faces opposite to that of the outer ratchet; A rack meshing with the first bevel gear is fixedly arranged on the side wall of the piston rod of the first telescopic cylinder.
[0010] Optionally, a second telescopic cylinder is installed on the top of the material frame, a scraper is fixed to the piston rod of the second telescopic cylinder, and a collecting material frame is installed on one side of the rotating frame. The second telescopic cylinder can drive the scraper to hang the eggshell membrane on the scooping plate into the collecting material frame.
[0011] Optionally, the piston cylinder is provided with a top cover above the top plate, and the piston cylinder is provided with a drainage hole connected with the barrel between the top cover and the top plate.
[0012] Optionally, the inner bottom wall of the barrel is inclined downward at the end of the rotation direction of the net cylinder to form a feeding channel connected to the outside, the circumferential outer wall of the barrel is fixedly provided with a collecting box connected to the feeding channel, and a sealing cover is provided on the top of the collecting box. The barrel is provided with a closed groove above the feeding channel, and a closed door is slidably connected in the closed groove to close the feeding channel. A tooth plate is fixed on the top of the closed door, and an adjusting rod extending to the outside is rotatably connected in the closed groove, an adjusting gear is fixed in the closed groove to the adjusting rod to mesh with the tooth plate, a handwheel is fixed on the outside of the adjusting rod, a locking plate is slidably connected on the adjusting rod, and a locking groove for inserting the locking plate is provided on the outer wall of the barrel.
[0013] Optionally, a net bag is provided at the bottom of the collection box, and the net bag can be lifted out of the collection box.
[0014] Optionally, a plurality of discharge nozzles are installed at the bottom of the discharge channel, and the discharge nozzles are also installed with a one-way membrane for only spraying liquid, and the discharge nozzles are connected to the bottom of the piston cylinder.
[0015] In summary, the present application includes at least one of the following beneficial technical effects: 1. The eggshell and the eggshell membrane are separated by soaking in alkaline water, and the eggshell membrane is dried and crushed after being collected to improve the enzymatic hydrolysis efficiency of the subsequent enzymatic hydrolysis reaction of the eggshell membrane. The enzymatic hydrolysis method is adopted and the pH environment of the eggshell membrane during eggshell separation and enzymatic hydrolysis is similar, thereby reducing the influence of the eggshell and eggshell membrane separation process on the subsequent extraction of beauty ingredients from the eggshell membrane, increasing the content of beauty ingredients extracted from the eggshell membrane, and finally grinding into powder for convenient storage and subsequent use; 2. The eggshells are crushed and put into the barrel for soaking in alkaline water, and the alkaline water in the piston barrel is sprayed out from the nozzle under the up and down sliding of the plug plate driven by the first piston rod to flush the eggshells and eggshell membranes at the bottom. After multiple flushing, the eggshells and eggshell membranes are separated, wherein the eggshells fall into the collection frame, and the eggshell membranes continuously float up as the eggshells decrease, so as to realize the automatic and efficient separation of the eggshells and the eggshell membranes; 3. The setting of the collecting trough can make the space on the top of the net cylinder connected, so that the eggshell membranes in each area are in a connected space after floating up, and in the process of the plug plate moving up and down, the liquid above the plug plate is sprayed from the circulation nozzle, so that the eggshell membranes on the top float in one direction, thereby facilitating the collection of the eggshell membranes; 4. During the movement of the piston rod of the first telescopic cylinder, the rack meshes with the first bevel gear and drives the second bevel gear to rotate through the first bevel gear. During the rotation of the second bevel gear, the second pawl determines the direction of rotation, so that the rotating frame only rotates unidirectionally in a specified direction, and then the eggshell membrane is automatically scooped up by the scooping plate, and the eggshell membrane on the scooping plate is scraped and collected by the scraper; 5. The fallen eggshells sink into the collection frame and move into the feeding channel along with the net tube. The eggshells fall into the net bag. When the eggshells need to be collected, the feeding channel is closed through the closed door, the collection box is opened and the net bag is lifted out, thereby improving the efficiency of eggshell collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 is a partial cross-sectional view showing the net cylinder; Figure 3 is a partial cross-sectional view showing the water inlet hole; Figure 4 is a partial cross-sectional view showing a bailing assembly; Figure 5 is a partial cross-sectional view showing the inner ratchet; Figure 6 is a partial cross-sectional view showing a collection assembly; Figure 7 yes Figure 6 Enlarged view of part A.
[0017] In the figure, 1, barrel; 11, discharge channel; 111, discharge nozzle; 12, closed groove; 121, adjustment rod; 1211, adjustment gear; 1212, hand wheel; 1213, locking plate; 13, first bevel gear; 14, motor; 141, driving gear; 15, locking groove; 2, piston cylinder; 21, extension tube; 211, nozzle; 22, water inlet hole; 221, closed ring groove; 2211, closing plate; 23, circulation nozzle; 24, drainage hole; 25, top plate; 26, top cover; 3, net cylinder; 3 1. Partition plate; 311. Collecting trough; 32. Partitioning mesh plate; 33. Collecting frame; 34. External gear ring; 4. First telescopic cylinder; 41. Stopper plate; 42. Rack; 5. Picking assembly; 51. Rotating frame; 511. External ratchet; 512. First pawl; 512. Second bevel gear; 5121. Internal ratchet; 513. Second pawl; 52. Picking plate; 6. Second telescopic cylinder; 61. Scraper; 7. Collecting frame; 8. Collecting assembly; 81. Collecting box; 82. Net bag; 83. Closing door; 831. Rack. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-7 This application is described in further detail.
[0019] The present application discloses a method for preparing an eggshell membrane extract containing cosmetic ingredients and a production device.
[0020] The method for preparing the eggshell membrane extract containing the beauty ingredient comprises the following steps: S1, washing and crushing the eggshells, and soaking them in an alkaline solution with a pH of 7.5-8.5, and collecting the eggshell membranes; S2, washing and drying the eggshell membranes, and then crushing the eggshell membranes and placing them in water; S3, heat water to 40-60°C, add dissolved keratinase solution, control pH in the range of 7-8.5 and stir for 3-5h; S4, heating the water to 65-70°C for 30-60 minutes to inactivate the enzyme, and filtering the solution; S5, further performing nanofiltration treatment on the filtered solution; S6. The nanofiltered solution is subjected to low-temperature drying treatment, and then ground into powder to obtain an eggshell membrane extract.
[0021] In this way, the eggshells are washed and crushed to improve the efficiency of the contact between the alkaline solution and the eggshell, thereby promoting the separation of the eggshell membrane and the eggshell. The eggshell membrane is then collected and crushed and dried to increase the contact area of the eggshell membrane enzymatic hydrolysis, thereby improving the efficiency of the enzymatic hydrolysis. During the enzymatic hydrolysis process, keratinase is selected for enzymatic hydrolysis, and the controlled pH environment is similar to the environment in which the eggshell membrane is separated from the eggshell, thereby reducing the impact on the eggshell membrane during the separation of the eggshell membrane from the eggshell, thereby increasing the content of the beauty ingredients extracted by the enzymatic hydrolysis of the eggshell membrane, and finally the eggshell membrane extraction solution is dried and ground for standby use as a raw material to achieve efficient extraction of the beauty ingredients in the eggshell membrane.
[0022] The eggshell membrane extract production equipment containing beauty ingredients is used in the eggshell membrane separation process of the crushed eggshells in step S1.
[0023] refer to Figure 1 and Figure 2 The eggshell membrane extract production equipment containing beauty ingredients includes a barrel 1, a net barrel 3, a first telescopic cylinder 4, a piston barrel 2 and a motor 14. The piston barrel 2 is fixedly arranged in the middle position of the inner bottom wall of the barrel 1 and is arranged vertically. The bottom of the circumferential outer wall of the piston barrel 2 is connected with a plurality of extension tubes 21, and the extension tubes 21 are equidistantly distributed in a circle. The top of the extension tube 21 is connected with a plurality of nozzles 211, and the nozzle of the nozzle 211 is installed with a one-way membrane for only water to flow out. The inside of the barrel 1 is filled with a weak alkaline liquid, and the pH environment is 7.5-8.5.
[0024] Combination Figure 2 and Figure 3 The circumferential inner wall of the barrel 1 is provided with a plurality of water inlet holes 22, and the circumferential inner wall of the water inlet hole 22 near the inner side of the piston tube is provided with a closed annular groove 221, and the top of the closed annular groove 221 is rotatably connected with a closing plate 2211 capable of closing the water inlet hole 22. The first telescopic cylinder 4 is mounted on the top of the barrel 1, and the piston rod is downwardly arranged and fixed with a plug plate 41 that abuts and slides against the circumferential inner wall of the piston tube 2.
[0025] The net cylinder 3 is rotatably connected inside the barrel 1, and the inner ring of the net cylinder 3 abuts against the circumferential outer wall of the piston cylinder 2, and the outer ring of the net cylinder 3 abuts against the circumferential inner wall of the barrel 1. The inner ring of the net cylinder 3 is fixedly provided with a plurality of partitions 31 fixedly connected to the outer ring, and the partitions 31 are vertically arranged to divide the net cylinder 3 into a plurality of areas. The bottom of the partition 31 is located above the extension tube 21, and is fixedly provided with a partitioning mesh plate 32, through which the broken egg shells can pass. The bottom of the outer ring of the net cylinder 3 is fixedly provided with a plurality of collecting frames 33 below the extension tube 21, which are used to temporarily collect the fallen broken egg shells. The top of the outer ring of the net cylinder 3 is an outer gear ring 34, and a motor 14 is mounted on the top of the barrel 1. The rotating shaft of the click is fixedly provided with a driving gear 141 meshed with the outer gear ring 34, which is used to drive the net cylinder 3 to rotate at intervals, and each rotation will pass through an area separated by a partition 31. The inner ring, outer ring and partition 31 of the net cylinder 3 are all net plates, through which water can pass, and can intercept broken eggshells and eggshell membranes. A connecting groove is provided at the top of the partition 31 of the net cylinder 3, and the water level in the net cylinder 3 is higher than the bottom of the connecting groove. A plurality of circulating nozzles 23 are connected to the top of the piston cylinder 2, and the circulating nozzles 23 are all inclined along the same rotation direction, and in this embodiment, they are all facing the rotation direction of the net cylinder 3. The circulating nozzle 23 is located in the connecting groove area, and the inner ring of the net cylinder 3 is partially raised at the circulating nozzle 23 and partially opened to avoid it. A top plate 25 is fixed on the top of the circumferential inner wall of the piston cylinder 2, and the top plate 25 is located above the circulating nozzle 23. The circumferential inner wall of the top plate 25 is in contact with the piston rod of the first telescopic cylinder 4. The nozzle of the circulating nozzle 23 is also provided with a one-way membrane for only liquid spraying. The piston cylinder 2 is provided with a top cover 26 above the top plate 25, and a drainage hole 24 communicating with the barrel 1 is opened between the top cover 26 and the top plate 25. When the plug plate 41 moves to the lowest and highest positions, water inlet holes 22 are distributed above and below. A scooping assembly 5 for scooping out the eggshell membrane on the water surface is arranged on the top of the barrel 1. A collecting assembly 8 for collecting the broken eggshells in the collecting frame 33 is arranged at the bottom of the barrel 1. A feeding frame for feeding the crushed eggshells into the barrel 1 is arranged at the top of the barrel 1, directly above one of the areas of the net cylinder 3.
[0026] The washed and crushed eggshells are put into the barrel 1 and enter one of the areas of the net barrel 3. The eggshells sink to the bottom under gravity, and the separating mesh plate 32 intercepts the eggshells and separates them from the eggshell membranes under the immersion of the alkaline solution. The first telescopic cylinder 4 drives the plug plate 41 to move through the piston rod. During the downward movement of the plug plate 41, the plug plate 41 sprays the liquid below upward through the extension tube 21 and the nozzle 211, impacting the eggshells on the separating mesh plate 32, accelerating the efficiency of separating the eggshells and the eggshell membranes, wherein the broken eggshells that fall off will sink into the collecting frame 33 through the separating mesh plate 32, and then the broken eggshells and the eggshell membranes with the eggshells will be partitioned. The eggshell membrane will float up after the broken eggshells are continuously separated, and finally the eggshell membranes that can be felt will float on the water surface. The setting of the collecting tank 311 can connect the eggshell membranes floating on the water surface into an annular area. During the downward movement of the plug plate 41, under the action of water flow pressure, the closing plate 2211 will press against the closed ring groove 221, thereby reducing the flow of liquid from the water inlet hole 22. The water inlet hole 22 above the plug plate 41 will open the closing plate 2211 through the water flow under the action of pressure, so that the area above the plug plate 41 is filled with liquid.
[0027] During the upward movement of the plug plate 41, the plug plate 41 pressurizes the liquid above, and the liquid is sprayed out through the circulation nozzle 23, thereby causing the water on the surface of the barrel 1 to form a circulation, causing the eggshell membrane to flow in one direction, making it convenient to collect the eggshell membrane through the scooping component 5. The liquid in this part will flow out from the gap between the top plate 25 and the piston rod to the top of the top plate 25, and the top cover 26 is used to intercept the sprayed liquid, and allow the liquid between the top cover 26 and the top plate 25 to flow into the barrel 1 through the drainage hole 24.
[0028] The motor 14 can drive the net drum 3 to rotate intermittently by rotating, and then cooperate with the collecting component 8 for collecting the eggshells to realize the continuous work of separating and collecting the eggshells and eggshell membranes.
[0029] refer to Figure 4 and Figure 5, the scooping assembly 5 includes a rotating frame 51 and a scooping plate 52. The rotating frame 51 is arranged at the top of the barrel 1, and the rotating shaft is arranged horizontally. There are multiple scooping plates 52, which are fixed on the rotating frame 51 and can be inserted into the liquid in the barrel 1 as the rotating frame 51 rotates. The scooping plate 52 is provided with multiple holes for liquid to pass through. An outer ratchet 511 is fixed on the rotating shaft of the rotating frame 51, and a first pawl 512 is rotatably connected to the top of the barrel 1. The first pawl 512 is engaged with the outer ratchet 511 through a torsion spring, so that the rotating frame 51 can only drive the lowest scooping plate 52 to rotate upward against the water flow. The rotating frame 51 at the top of the barrel 1 is provided with a first bevel tooth 13 and a second bevel tooth 512 arranged vertically, the first bevel tooth 13 and the second bevel tooth 512 are engaged with each other, and the second bevel tooth 512 is rotatably sleeved on the rotating shaft of the rotating frame 51. An inner ratchet 5121 is fixedly provided on the circumferential inner wall of the second bevel gear 512, and a plurality of second pawls 513 meshing with the inner ratchet 5121 are rotatably connected to the rotating shaft of the rotating frame 51, and the second pawls 513 are pressed against the inner ratchet 5121 through a torsion spring. The tip of the inner ratchet 5121 faces in the opposite direction to the outer ratchet 511. A rack 83142 meshing with the first bevel gear 13 is fixedly provided on the side wall of the piston rod of the first telescopic cylinder 4. A second telescopic cylinder 6 is mounted on the top of the material frame, and a scraper 61 is fixedly provided on the piston rod of the second telescopic cylinder 6. A collecting material frame 7 is mounted on one side of the rotating frame 51 of the material frame, and the second telescopic cylinder 6 can drive the scraper 61 to hang the eggshell membrane on the scooping plate 52 into the collecting material frame 7.
[0030] The eggshell membrane floating on the water surface will flow to the scooping plate 52 and adhere to the scooping plate 52. During the movement of the piston rod of the first telescopic cylinder 4, the rack 83142 will mesh with the first bevel gear 13 and drive the second bevel gear 512 to rotate. Due to the arrangement of the first pawl 512 and the outer ratchet 511, the rotating frame 51 can only rotate in one direction. During the rotation of the second bevel gear 512, if the direction is the same as that in which the rotating frame 51 can rotate, the second pawl 513 will be clamped by the inner ratchet 5121 to drive the rotating frame 51 to rotate; if the rotation direction is opposite, the second pawl 513 will abut against the inner ratchet 5121 and rotate into the tooth groove of the next inner ratchet 5121, and the rotating frame 51 will remain stationary. Then, the automatic intermittent one-way rotation of the rotating frame 51 is realized by the movement of the piston rod of the first telescopic cylinder 4, so as to facilitate the upward rotation of the scooping plate 52. After the scooping plate 52 rotates to above the barrel 1 , the second telescopic cylinder 6 drives the scraper 61 to hang the eggshell membranes on the scooping plate 52 into the collecting frame 7 , thereby realizing automatic collection of the eggshell membranes.
[0031] refer to Figure 6 and Figure 7The collecting assembly 8 includes a collecting box 81, a net bag 82 and a closed door 83. The inner bottom wall of the barrel 1 is inclined downward at the end of the rotation direction of the net barrel 3 to open a feeding channel 11 connected to the outside. The collecting box 81 is fixed at the bottom of the circumferential outer wall of the barrel 1 and is connected to the feeding channel 11. A sealing cover is arranged on the top of the collecting box 81. The barrel 1 is provided with a closed groove 12 above the feeding channel 11, and the closed door 83 is vertically slidably connected in the closed groove 12 and can close the feeding channel 11. A tooth plate is fixed on the top of the closed door 83, and an adjusting rod 121 extending to the outside is rotatably connected in the closed groove 12. The adjusting rod 121 is fixed with an adjusting gear 1211 in the closed groove 12. The adjusting gear 1211 is meshed with the tooth plate, and the adjusting rod 121 is fixed with a hand wheel 1212 on the outside. A locking plate 1213 is slidably connected to the adjusting rod 121, and a locking groove 15 for inserting the locking plate 1213 is arranged on the outer wall of the barrel 1. The net bag 82 is arranged at the bottom of the collecting box 81 and can be taken out from the collecting box 81. A plurality of feeding nozzles 111 are installed at the bottom of the feeding channel 11. The feeding nozzles 111 are also installed with a one-way membrane for only spraying liquid. The feeding nozzles 111 are connected to the bottom of the piston cylinder 2.
[0032] The broken eggshells are located above the feeding channel 11 in the collection frame 33 as the net cylinder 3 rotates one circle, and the broken eggshells in the collection frame 33 enter the collection box 81 through the feeding channel 11. The provision of the feeding nozzle 111 can speed up the efficiency of the broken eggshells entering the collection box 81. When it is necessary to clean the broken eggshells in the collection box 81, the locking plate 1213 is pulled out from the locking groove 15, and the adjusting rod 121 is rotated so that the closed door 83 moves down and closes the feeding channel 11, and then the collection box 81 is opened, the net bag 82 is taken out, and the broken eggshells inside are recovered, and then the net bag 82 is reset and the collection box 81 is closed, and then the feeding channel 11 is opened to complete the collection of the broken eggshells, thereby improving the efficiency of the collection of the broken eggshells.
[0033] The one-way membrane mentioned is a rubber membrane structure commonly used in one-way valves or pipelines, which is a prior art and is not shown in detail in the drawings of this application.
[0034] The implementation principle of the eggshell membrane extract production equipment containing beauty ingredients is: the continuous collection of eggshells and eggshell membranes is realized by the rotation of the net tube 3. In the process of the plug plate 41 moving down, the liquid is sprayed from the nozzle 211 to impact the eggshell, and the efficiency of separating the eggshell and the eggshell membrane is accelerated by the alkaline liquid, and the broken eggshells that fall off pass through the separation net plate 32 and enter the collection frame 33. The fewer the broken eggshells on the eggshell membrane, the higher the position will be, and the eggshell membrane will directly float on the water surface, realizing three-dimensional partitioning. In the process of the plug plate 41 moving up, the water on the surface will also circulate through the circulation nozzle 23, and then drive the eggshell membrane to move to the scooping plate 52, which is convenient for the automatic scooping of the eggshell membrane. With the movement of the piston rod of the first telescopic rod, the rotating frame 51 will also be driven to rotate automatically in one direction, and the movement of the scraper 61 will realize the automatic scooping and collection of the eggshell membrane. The broken eggshells will enter the feeding channel 11 during the rotation of the net drum 3, and then enter the collection box 81, so that the broken eggshells can be automatically collected. This realizes the continuous process of automatic separation and classification recovery of eggshells and eggshell membranes, and improves the collection efficiency of eggshell membranes.
[0035] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A method for preparing an eggshell membrane extract containing a beauty ingredient, characterized in that: The following steps are involved: S1, washing and crushing the eggshells, and soaking them in an alkaline solution with a pH of 7.5-8.5, and collecting the eggshell membranes; S2, washing and drying the eggshell membranes, and then crushing the eggshell membranes and placing them in water; S3, heat water to 40-60°C, add dissolved keratinase solution, control pH in the range of 7-8.5 and stir for 3-5h; S4, heating the water to 65-70°C for 30-60 minutes to inactivate the enzyme, and filtering the solution; S5, further performing nanofiltration treatment on the filtered solution; S6. The nanofiltered solution is subjected to low-temperature drying treatment, and then ground into powder to obtain an eggshell membrane extract.
2. An eggshell membrane extract production device containing beauty ingredients, used in step S1 of claim 1, characterized in that: include The barrel (1) has a piston cylinder (2) fixedly arranged in the middle, the outer circumferential wall of the piston cylinder (2) is connected to a plurality of extension tubes (21), the top of the extension tubes (21) is connected to a plurality of nozzles (211), the nozzle of the nozzle (211) is equipped with a one-way membrane for only water to flow out, and the inside is filled with a weak alkaline liquid; A plurality of water inlet holes (22) are provided on the circumferential inner wall of the barrel (1); a closed annular groove (221) is provided on the circumferential inner wall of the water inlet hole (22) near the inner side of the piston tube; a closing plate (2211) capable of closing the water inlet hole (22) is rotatably connected to the top of the closed annular groove (221); A first telescopic cylinder (4) is mounted on the top of the barrel (1), and a piston rod is arranged downward and fixed with a plug plate (41) that abuts and slides against the circumferential inner wall of the piston barrel (2). When the plug plate (41) moves to the lowest position, water inlet holes (22) are distributed below the plug plate (41); The net cylinder (3) is rotatably connected inside the barrel (1), the inner ring abuts against the circumferential outer wall of the piston cylinder (2), the outer ring abuts against the circumferential inner wall of the barrel (1), the top of the outer ring is an outer gear ring (34), a plurality of partitions (31) are arranged inside to connect the inner ring and the outer ring, a partition net plate (32) is arranged above the extension tube (21), and a collection frame (33) with upper and lower openings is arranged below the extension tube (21); The inner ring, the outer ring and the partition plate (31) in the net cylinder (3) can allow water to pass through and intercept the broken egg shells, and the partition plate (32) can allow the broken egg shells to pass through; The motor (14) is mounted on the top of the barrel (1), and the rotating shaft is provided with a driving gear (141) meshing with the outer gear ring (34).
3. The eggshell membrane extract production equipment containing beauty ingredients according to claim 2, characterized in that: A connecting groove is provided on the top of the partition plate (31) of the net cylinder (3), and the water level in the net cylinder (3) is higher than the bottom of the connecting groove.
4. The eggshell membrane extract production equipment containing beauty ingredients according to claim 3, characterized in that: The top of the piston cylinder (2) is connected to a plurality of circulating nozzles (23), which are all arranged in an inclined manner along the same rotation direction. The circulating nozzles (23) are located in the connecting groove area. A top plate (25) is fixedly arranged on the top of the circumferential inner wall of the piston cylinder (2). The top plate (25) is located above the circulating nozzles (23). The circumferential inner wall is in contact with the piston rod of the first telescopic cylinder (4). The nozzle of the circulating nozzle (23) is also provided with a one-way membrane for only spraying liquid. When the plug plate (41) moves to the highest point, water inlet holes (22) are also distributed on the top. A scooping component (5) for scooping out the eggshell membrane on the water surface is arranged on the top of the barrel (1).
5. The eggshell membrane extract production equipment containing beauty ingredients according to claim 4, characterized in that: The scooping assembly (5) comprises a rotating frame (51) and a scooping plate (52); The rotating frame (51) is mounted on the top of the barrel (1), and the rotating shaft is arranged horizontally. A plurality of scooping plates (52) are fixedly mounted on the rotating frame (51) and can be inserted into the liquid in the barrel (1) as the rotating frame (51) rotates. The scooping plates (52) are provided with a plurality of holes for the liquid to pass through. An outer ratchet (511) is fixedly arranged on the rotating shaft of the rotating frame (51), and a first ratchet (512) is rotatably connected to the top of the barrel (1). The first ratchet (512) is meshed with the outer ratchet (511) via a torsion spring, so that the rotating frame (51) can only drive the bottom scooping plate (52) to rotate upward against the water flow; The rotating frame (51) at the top of the barrel (1) is provided with a first bevel tooth (13) and a second bevel tooth (512) vertically arranged, the first bevel tooth (13) and the second bevel tooth (512) meshing with each other, the second bevel tooth (512) being rotatably sleeved on the rotating shaft of the rotating frame (51), the circumferential inner wall of the second bevel tooth (512) being fixedly provided with an inner ratchet (5121), a plurality of second ratchet pawls (513) meshing with the inner ratchet (5121) being rotatably connected to the rotating shaft of the rotating frame (51), the second ratchet pawls (513) being pressed against the inner ratchet (5121) by a torsion spring, and the tip of the inner ratchet (5121) facing in the opposite direction to the outer ratchet (511); A rack (831) (42) meshing with the first bevel gear (13) is fixedly provided on the side wall of the piston rod of the first telescopic cylinder (4).
6. The eggshell membrane extract production equipment containing beauty ingredients according to claim 5, characterized in that: A second telescopic cylinder (6) is mounted on the top of the material frame, a scraper (61) is fixed to the piston rod of the second telescopic cylinder (6), a collecting material frame (7) is mounted on one side of the rotating frame (51), and the second telescopic cylinder (6) can drive the scraper (61) to drop the eggshell membrane on the scooping plate (52) into the collecting material frame (7).
7. The eggshell membrane extract production equipment containing beauty ingredients according to claim 4, characterized in that: The piston cylinder (2) is provided with a top cover (26) above the top plate (25), and the piston cylinder (2) is provided with a drainage hole (24) communicating with the barrel (1) between the top cover (26) and the top plate (25).
8. The eggshell membrane extract production equipment containing beauty ingredients according to claim 2, characterized in that: The inner bottom wall of the barrel (1) is inclined downward at the end of the rotation direction of the net cylinder (3) to form a material discharge channel (11) connected to the outside. The circumferential outer wall of the barrel (1) is fixedly provided with a collecting box (81) connected to the material discharge channel (11). A sealing cover is provided on the top of the collecting box (81). The barrel (1) is provided with a closed groove (12) above the material discharge channel (11). A closed door (83) is slidably connected in the closed groove (12) to close the material discharge channel (11). The closed door (83) A toothed plate is fixedly arranged at the top, an adjusting rod (121) extending to the outside is rotatably connected in the closed groove (12), an adjusting gear (1211) is fixedly arranged on the adjusting rod (121) in the closed groove (12), the adjusting gear (1211) is meshed with the toothed plate, a hand wheel (1212) is fixedly arranged on the outside of the adjusting rod (121), a locking plate (1213) is slidably connected to the adjusting rod (121), and a locking groove (15) for inserting the locking plate (1213) is provided on the outer wall of the barrel (1).
9. The eggshell membrane extract production equipment containing beauty ingredients according to claim 8, characterized in that: A net bag (82) is arranged at the bottom of the collection box (81), and the net bag (82) can be taken out from the collection box (81).
10. The eggshell membrane extract production equipment containing beauty ingredients according to claim 8, characterized in that: A plurality of feed nozzles (111) are installed at the bottom of the feed channel (11). The feed nozzles (111) are also installed with a one-way membrane for only spraying liquid. The feed nozzles (111) are connected to the bottom of the piston cylinder (2).