Automatic treatment device for surface of spinning leather roller

Abstract

The invention relates to the technical field of leather roller part cleaning, and provides an automatic treatment device for the surface of a spinning leather roller. The number of the material belt conveying assemblies is two, the two material belt conveying assemblies are installed above the two ends of the conveying belt assembly correspondingly, each material belt conveying assembly is provided with a transfer conveying assembly, and the end, away from the conveying belt assembly, of each material belt conveying assembly is provided with a material grabbing assembly; the pre-cleaning assembly is installed on the material belt conveying assembly at one end of the conveying belt assembly and located between the transferring and conveying assembly and the material grabbing assembly at the same end. Cleaning and blow-drying areas are further arranged in the middles of the two ends of the conveying belt assembly.

Description

Technical Field

[0001] The present invention relates to the technical field of roller cleaning, and in particular to an automatic surface treatment device for a textile roller. Background Art

[0002] The textile industry is an industrial sector that produces fabrics and fibers, yarns, threads and other raw materials for making fabrics, and processes natural fibers and artificial fibers into various yarns, silks, threads, ropes, fabrics and their dyed and finished products. The leather rollers are commonly used parts in textile equipment. After a period of use, the leather rollers will be contaminated with a lot of dirt. If they are not cleaned in time, it will affect the quality of the wire.

[0003] The existing cleaning methods for leather rollers are divided into manual cleaning. Manual cleaning is to use brushes, cleaning fluids and other tools to clean the dirt on the leather rollers. Each leather roller surface on the leather roller needs to be cleaned, and it needs to be turned over and cleaned many times. The labor efficiency is low and the intensity is high. The cleaning degree of each leather roller cannot form a standard, and the cleaning quality cannot be guaranteed.

[0004] For this purpose, we propose an automatic surface treatment device for textile rollers. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides an automatic processing device for the surface of a textile roller, which is provided with a conveyor belt assembly and a transfer transmission assembly. The transfer transmission assembly in the feed pre-cleaning area can grab the pre-cleaned material tray and place it on the conveyor belt assembly, and the conveyor belt assembly transmits it to the processing position, and finally moves it to the unloading area, and then the transfer transmission assembly in the unloading area performs the unloading operation; by providing a material tray transmission assembly and a material grabbing assembly, one end of the material tray transmission assembly cooperates with the transfer transmission assembly, and the other end cooperates with the material grabbing assembly, thereby satisfying the two processes of the material tray from the material tray transmission assembly-conveyor belt assembly and the conveyor belt assembly-material tray transmission assembly, and the stroke is "one in and one out", thereby improving the efficiency of the equipment assembly line and increasing the cleaning speed.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] An automatic surface treatment device for a textile roller, characterized by comprising:

[0010] Conveyor belt components;

[0011] There are two material belt transmission components, which are respectively installed above the two ends of the conveyor belt component, and a transfer transmission component is installed on each material belt transmission component, and a material grabbing component is installed at the end of each material belt transmission component away from the conveyor belt component;

[0012] A pre-cleaning assembly is mounted on the material belt transmission assembly at one end of the conveyor belt assembly and is located between the transfer transmission assembly and the material grabbing assembly at the same end;

[0013] A cleaning and drying area is also provided in the middle of both ends of the conveyor belt assembly.

[0014] Preferably, the material belt transmission assembly includes a first bracket, a transmission track is arranged on the first bracket along a direction, and a movable carrier is arranged on the transmission track.

[0015] Preferably, the material grabbing assembly includes a clamping claw assembly and a cylindrical lifting assembly, and the cylindrical lifting assembly is connected to the clamping claw assembly.

[0016] Preferably, the cylindrical lifting assembly includes a second bracket, the second bracket is mounted on the first bracket, and a roller body is mounted on the second bracket, and a pair of auxiliary roller groups are also mounted on the second bracket, the pair of auxiliary roller groups are arranged at relative positions of the roller body, and one end of two wire belts are respectively connected to the roller body, each wire belt corresponds to the auxiliary roller group, and the other end of each wire belt first passes around its corresponding auxiliary roller group, and then is fixed on the second bracket below the roller body, and the grabbing assembly is placed on the two wire belts located below the roller body at the same time.

[0017] Preferably, the pre-cleaning component includes a shell, in which a rotatable cleaning roller is slidably installed. The shell moves back and forth in a direction perpendicular to the transmission track. An air suction device is also connected above the cleaning roller, and a storage bag is connected to the outlet of the air suction device.

[0018] Preferably, the transfer transmission component is installed on the first bracket, and the transfer transmission component includes a fourth bracket, and the two ends of the fourth bracket are respectively connected to the two ends of the transmission track. An actuator cylinder is fixed on the fourth bracket, and a clamp is installed on the pushing head of the actuator cylinder. The clamp is controlled by a linear cylinder, etc., and a movable limit support plate is also installed on the fourth bracket.

[0019] Preferably, a positioning frame is installed on the top of the clamping jaw, and buffers are installed on both sides of the positioning frame.

[0020] Preferably, the cleaning and drying area includes a cleaning component and a water washing and air drying component.

[0021] Preferably, a drying component is also installed on the material belt transmission component at the other end of the conveyor belt component, and the drying component is located between the transfer transmission component and the material grabbing component at the same end.

[0022] A method for automatically treating the surface of a textile roller, using the automatic treatment device for a textile roller according to any one of claims 1 to 9, characterized in that the automatic treatment method comprises the following steps:

[0023] S1: A batch of trays of leather rollers to be cleaned are stacked in the loading area at one end of the conveyor belt assembly and are located below the grabbing assembly. The clamping claw assembly in the grabbing assembly descends to grab the trays and rises to a position higher than the movable carrier plate.

[0024] S2: The mobile carrier in the material belt transmission assembly moves along the transmission track of the first bracket to the bottom of the material grabbing assembly, and at the same time, the cylindrical lifting assembly in the material grabbing assembly drives the clamping claw assembly to descend and place the material tray on the mobile carrier, and the cylindrical lifting assembly then drives the clamping claw assembly to rise and move away from the mobile carrier;

[0025] S3: The mobile carrier drives the material tray to move to the pre-cleaning component for operation. After the pre-cleaning is completed, the mobile carrier moves to the bottom of the clamping claw of the transfer transmission component at the same end, and the clamping claw descends to grab the material tray on the mobile carrier. After the clamping claw grabs the material tray, it starts to rise and stops. Then the mobile carrier moves away from the transfer transmission component, and the clamping claw grabs the material tray and continues to descend and transports the material tray to the conveyor belt component;

[0026] S4: After the conveyor belt assembly transports the material tray to the cleaning and drying area to complete the operation, it moves to the bottom of the transfer transmission assembly at the other end, the conveyor belt assembly stops moving, the clamping claws in the transfer transmission assembly in the unloading area descend to the corresponding position, and after clamping the material tray, it rises to the corresponding position. At the same time, the transfer transmission assembly in the feed pre-cleaning area descends to the conveyor belt assembly with another material tray to wait. The transmission track in the unloading area drives the moving carrier to move to the bottom of the material tray, and the material tray is driven by the transfer transmission assembly to the corresponding position. The clamping claws of the transfer transmission assembly are released, and the transfer transmission assembly rises. The material tray on the moving carrier is driven by the transmission track to move to the drying assembly position. At this time, the conveyor belt assembly starts, and the material tray on the conveyor belt assembly enters the cleaning assembly.

[0027] S5: The material tray located on the movable carrier plate moves to the clamping claw assembly in the material unloading area, performs drying operation and completes the material unloading, and repeats the above process.

[0028] (III) Beneficial effects

[0029] The embodiment of the present invention provides an automatic surface treatment device for a textile roller.

[0030] Beneficial effects:

[0031] 1. By providing a conveyor belt assembly and a transfer transmission assembly, the transfer transmission assembly in the feed pre-cleaning area can grab the pre-cleaned material tray and place it on the conveyor belt assembly, which is then transferred to the processing position by the conveyor belt assembly, and finally moved to the unloading area, and then the unloading operation is performed by the transfer transmission assembly in the unloading area.

[0032] 2. By setting up the tray transmission component and the grabbing component, one end of the tray transmission component cooperates with the transfer transmission component, and the other end cooperates with the grabbing component, so as to meet the two processes of the tray from the tray transmission component-conveyor belt component and the conveyor belt component-tray transmission component, and the stroke is "one in and one out", which improves the efficiency of the equipment assembly line and increases the cleaning speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic side view of the structure of the present invention;

[0034] Figure 2 It is a schematic diagram of the main structure of the present invention;

[0035] Figure 3 It is a three-dimensional schematic diagram of the structure of the material grabbing assembly of the present invention;

[0036] Figure 4 It is a schematic diagram of the front view of the structure of the clamping jaw assembly of the present invention;

[0037] Figure 5 It is a schematic side view of the structure of the material grabbing assembly of the present invention;

[0038] Figure 6 A three-dimensional schematic diagram of a state of the transfer transmission component structure of the present invention;

[0039] Figure 7 It is a three-dimensional schematic diagram of another state of the transfer transmission component structure of the present invention;

[0040] Figure 8 It is a side view schematic diagram of the wire belt structure of the present invention in a loosened state;

[0041] Fig. 9 It is a top view schematic diagram of the structure of the present invention;

[0042] Fig.10 It is a schematic front view of the transfer transmission component structure of the present invention.

[0043] In the figure:

[0044] 1. Material tray;

[0045] 2. Roller parts;

[0046] 3. Transport trolley;

[0047] 4. Material belt transmission assembly; 4.1. First bracket; 4.2. Transmission track; 4.3. Mobile carrier;

[0048] 5. Material grabbing assembly; 5.1. Gripping claw assembly; 5.1.1. Suspension rod; 5.2. Cylindrical lifting assembly; 5.2.1. Second bracket; 5.2.2. Drum body; 5.2.3. Transition roller; 5.2.4. Belt 5.2.4; 5.2.5. Travel switch;

[0049] 6. Pre-cleaning assembly; 6.1. Cleaning roller; 6.2. Air suction device;

[0050] 7. Transfer transmission assembly; 7.1. Positioning frame; 7.2. Buffer; 7.3. Limit support plate;

[0051] 8. Drying components;

[0052] 9. Conveyor belt assembly;

[0053] 10. Cleaning components; 10.1. Cleaning tray;

[0054] 11. Wash and air dry components; 11.1. Cleaning rod. DETAILED DESCRIPTION

[0055] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] See attached Figure 1-Figure 10 , an automatic processing device for the surface of a textile roller, including a feeding pre-cleaning area, a cleaning and drying area, and a material unloading area to ensure the sequential transportation of workpieces.

[0057] It can be understood that the feed pre-cleaning area is arranged at one end of the conveyor belt assembly 9, the cleaning and drying area is installed in the middle of the conveyor belt assembly 9, and the unloading area is arranged at the other end of the conveyor belt assembly 9. The workpiece is first operated in the feed pre-cleaning area, and then transported to the cleaning and drying area through the conveyor belt assembly 9, and finally the operation is completed in the unloading area.

[0058] The feed pre-cleaning area includes a material grabbing component 5, a pre-cleaning component 6 and a material belt transmission component 4. The material grabbing component 5 grabs the material tray 1 equipped with the leather roller to be cleaned and places it on the material belt transmission component 4. The material belt transmission component 4 transports it to the pre-cleaning component 6 for the pre-cleaning process. After the pre-cleaning is completed, it is transported to the bottom of the transfer transmission component 7. The transfer transmission component 7 grabs the pre-cleaned material tray 1 and places it on the conveyor belt component 9, and transmits it to the next process.

[0059] The material belt transmission component 4 includes a first bracket 4.1, a transmission track 4.2 is arranged on the first bracket 4.1 along one direction, and a movable carrier 4.3 is arranged on the transmission track 4.2 for transporting the material tray 1 to the corresponding work station along the transmission track 4.2. It can be understood that the movable carrier 4.3 is movable on the transmission track 4.2 and can be powered by a driving unit. The driving unit can select a conventional structure (such as a cylinder, a motor, etc., the prior art, no further elaboration).

[0060] The material grabbing assembly 5 includes a clamping jaw assembly 5.1 and a cylindrical lifting assembly 5.2, the cylindrical lifting assembly 5.2 is connected to the clamping jaw assembly 5.1, and the cylindrical lifting assembly 5.2 is arranged above the material tray 1 of the leather roller to be cleaned to control the clamping jaw assembly 5.1 to approach or move away from the material tray 1 of the leather roller to be cleaned by the cylindrical lifting assembly 5.2.

[0061] The cylindrical lifting assembly 5.2 includes a second bracket 5.2.1, which is mounted on the first bracket 4.1, and a roller body 5.2.2 is mounted on the second bracket 5.2.1, and a pair of auxiliary roller groups are also mounted on the second bracket 5.2.1, and the pair of auxiliary roller groups are arranged at relative positions of the roller body 5.2.2, and one end of two wire belts 5.2.4 are respectively connected to the roller body 5.2.2, and each wire belt 5.2.4 corresponds to the auxiliary roller group respectively, and the other end of each wire belt 5.2.4 first passes around its corresponding auxiliary roller group, and then is fixed on the second bracket 5.2.1 below the roller body 5.2.2, and the grabbing assembly 5 is simultaneously placed on the two wire belts 5.2.4 located below the roller body 5.2.2. It can be understood that after the grabbing assembly 5 is placed on the two wire belts 5.2.4, each wire belt 5.2.4 is in a tensioned state.

[0062] Each auxiliary roller group includes two transition rollers 5.2.3, and a travel switch 5.2.5 is also installed on the side of one of the auxiliary roller groups away from the drum body 5.2.2. The travel switch 5.2.5 is installed in the middle of the two transition rollers 5.2.3 and is in contact with the tensioned wire belt 5.2.4. It can be understood that when the contact of the travel switch 5.2.5 is pressed by the tensioned wire belt 5.2.4, the travel switch 5.2.5 is a passage, and when the contact of the travel switch 5.2.5 loses the pressing force, it becomes a circuit breaker.

[0063] It is understandable that in some embodiments, a travel switch 5.2.5 is also installed on the side of the other auxiliary roller group away from the drum body 5.2.2. Since there are certain errors in the installation of various components, two travel switches 5.2.5 are installed. As long as one of them moves, its signal will be transmitted, which increases the insurance factor and is safer.

[0064] In some embodiments, the two transition rollers 5.2.3 are installed with an upper and lower relative offset; the transition roller 5.2.3 located at the bottom is farther away from the drum body 5.2.2 than the transition roller 5.2.3 located at the top, and the line belt 5.2.4 can bypass the two transition rollers 5.2.3 at the same time without affecting it, and can also better provide extrusion force to the contacts of the travel switch 5.2.5.

[0065] The roller body 5.2.2 can use an electric roller, and the electric roller model commonly used in the market can be used; the travel switch 5.2.5 can use a micro limit switch, the contact is squeezed and closed to form a circuit, and the contact rebounds to return to its original state to form a circuit break, and the micro limit switch commonly used in the market can be used.

[0066] In some embodiments, the material of the wire belt 5.2.4 is selected to be a fabric belt, because the fabric belt is a flexible material. The greater the distance between the two fulcrums, the greater its flexibility, and the smaller the distance between the two fulcrums, the better its rigidity. Compared with the metal belt in the loosened and tightened state, the deformation of the metal belt itself is negligible, and the fabric belt has a certain rigidity when it is tightened, and it will naturally bend after loosening. The fabric belt can better cooperate with the travel switch 5.2.5. When the fabric belt is tightened, the contact of the travel switch 5.2.5 is pressed. After the fabric belt is loosened, it will naturally bend and lose the pressing pressure on the contact of the travel switch 5.2.5.

[0067] The clamping jaw assembly 5.1 includes a third bracket, and a pair of suspension rods 5.1.1 are installed on the top of the third bracket. The two suspension rods 5.1.1 are arranged at intervals to improve the balance of the entire clamping jaw assembly 5.1 when being suspended by the wire belt 5.2.4; it is understandable that the wire belt 5.2.4 starts from the drum body 5.2.2, first bypasses the auxiliary roller group, then bypasses the two suspension rods 5.1.1 in turn, and is finally fixed on the second bracket 5.2.1 under the drum body 5.2.2; guide rods are respectively installed at both ends of the third bracket, and a guide groove matching the guide rod is provided on the third bracket (not shown in the figure). The guide rod and the guide groove are provided to keep the third bracket balanced during the rising and falling process to avoid shaking. It is understandable that a roller is provided at the end of the guide rod, and the roller moves in the guide groove, which reduces friction and further reduces the possibility of shaking of the third bracket during lifting.

[0068] A pair of clamps and a slide cylinder are installed on the third bracket. It can be understood that each clamp is installed on both sides of the slide of the slide cylinder, and the slide cylinder simultaneously controls the two clamps to grasp or release. The pair of clamps on the third bracket are used to grasp the material tray 1 of the leather roller part 2 to be cleaned.

[0069] The material trays 1 can be stacked on a transport trolley 3 for easy transportation, and the transport trolley 3 is parked below the material grabbing assembly 5.1.

[0070] The pre-cleaning assembly 6 includes a shell, in which a rotatable cleaning roller 6.1 is slidably installed. The shell moves back and forth in a direction perpendicular to the transmission track 4.2. The distance of the back and forth movement meets the length of the material tray 1, and each roller member 2 on the material tray 1 can be cleaned. The rotating cleaning roller 6.1 drives the roller of the roller member 2 to rotate, and the circumference of the same roller is fully cleaned to avoid missing dead corners. It can be understood that in one embodiment, such as Figure 1 As shown, the material tray 1 is placed horizontally, and each leather roller member 2 is placed vertically in the material tray 1 to ensure that the leather roller of the leather roller member 2 can be driven to rotate by the cleaning roller 6.1.

[0071] A suction device 6.2 is also connected above the cleaning roller 6.1, and a storage bag is connected to the outlet of the suction device 6.2, so that solid debris such as cotton wool can be sucked into the storage bag for later collection.

[0072] It can be understood that a reciprocating track is installed in the housing, both ends of the cleaning roller 6.1 are connected to the track, and the track drives the rotating cleaning roller 6.1 to move back and forth.

[0073] In the free state, the center belt 5.2.4 of the cylindrical lifting component 5.2 is in a tensioned state under the deadweight of the clamping jaw component 5.1, and the belt 5.2.4 presses the micro-travel switch 5.2.5 to make it in the on state. When the work starts, the electric drum rotates counterclockwise, and the clamping jaw component 5.1 descends under the deadweight of the clamping jaw component 5.1. When the bottom of the clamping jaw component 5.1 touches the inner roller 2 of the lower material tray 1, the clamping jaw component 5.1 is blocked by the lower material tray 1, that is, the clamping jaw component 5.1 stops descending, and the two clamping jaws are just opposite to the two sides of the material tray 1. At this time, the drum body 5.2.2 will continue to rotate, the belt 5.2.4 will gradually loosen, and the contacts of the travel switch 5.2.5 will open under the action of its elastic force. Refer to the attached Figure 8 After receiving the opening signal from the travel switch 5.2.5, the roller body 5.2.2 stops rotating, and the slide cylinder in the clamping jaw assembly 5.1 moves, driving the clamping jaw to clamp the material tray 1. After receiving the clamping signal, the roller body 5.2.2 rotates clockwise, driving the wire belt 5.2.4 to be gradually tightened, thereby driving the clamping jaw assembly 5.1 and the material tray 1 thereon to rise to the predetermined position, completing the loading process.

[0074] One end of the conveyor belt assembly 9 is located below the material belt transmission assembly 4, the transfer transmission assembly 7 is installed on the first bracket 4.1, and the transfer transmission assembly 7 includes a fourth bracket, and the two ends of the fourth bracket are respectively connected to the two ends of the transmission track 4.2. It can be understood that the installation of the fourth bracket does not affect the movement of the movable carrier 4.3 on the transmission track 4.2;

[0075] An executing cylinder is fixed on the fourth bracket, and a clamping claw is installed on the pushing head of the executing cylinder. The clamping claw is controlled by a linear cylinder, etc. A movable limiting support plate 7.3 is also installed on the fourth bracket to limit the downward movement of the clamping claw on the pushing head of the executing cylinder.

[0076] In some embodiments, a positioning frame 7.1 is installed on the top of the clamping jaw, and buffers 7.2 are installed on both sides of the positioning frame 7.1. When the buffers 7.2 touch the limit support plate 7.3, the push head of the execution cylinder stops descending.

[0077] In other embodiments, a cylinder is installed at one end of the limit support plate 7.3, and the cylinder pushes the limit support plate 7.3 to appear on the descending path of the buffer 7.2. The setting of the cylinder can control whether the limit support plate 7.3 appears on the ascending and descending path of the buffer 7.2.

[0078] Working process of the transfer transmission component 7

[0079] The working process of transferring the tray 1 to the conveyor belt assembly 9 is as follows: when the mobile carrier 4.3 carries the tray 1 to the bottom of the transfer transmission assembly 7, the execution cylinder in the transfer lifting device 7 is actuated, and the limit support plate 7.3 is unfolded, that is, it appears in the descending path of the buffer 7.2. Then, the execution cylinder starts to descend. When the buffer 7.2 on the positioning frame 7.1 hits the limit plate, the execution cylinder is restricted from descending. At this time, the clamping claws of the transfer clamping device are on both sides of the tray 1. Secondly, the linear cylinder of the clamping claw is controlled to move, so that the clamping claw clamps the tray 1, and then the execution cylinder is executed. The running cylinder drives the material tray 1 to rise to the predetermined position, that is, drives the material tray 1 to separate from the movable carrier 4.3, and the movable carrier 4.3 moves out of the area of ​​the transfer and conveying device 7; then, the limit support plate 7.3 contracts under the action of the cylinder, that is, the limit support plate 7.3 is away from the descending path of the buffer 7.2, and at this time, the execution cylinder in the transfer transmission component 7 is actuated to drive the grasped material tray 1 to descend to the conveyor belt component 9, and the clamping claw linear cylinder is actuated to make the clamping claw release the material tray 1, and the execution cylinder in the transfer lifting device 7 drives the clamping claw to rise and return to its position, waiting for the next transfer.

[0080] The working process of transferring the material tray 1 on the conveyor belt assembly to the movable carrier 4.3 is as follows: when it is detected that there is a material tray 1 on the conveyor belt assembly, the execution cylinder in the transfer transmission assembly 7 is actuated to drive the clamping claws to descend, so that the clamping claws face the two sides of the material tray 1 and clamp them, and then the execution cylinder drives the material tray 1 to rise to the predetermined position, and the execution cylinder in the transfer transmission assembly 7 is actuated, and at the same time, the limit support plate 7.3 is unfolded under the action of the cylinder (that is, the descending path of the buffer 7.2 appears); then, the execution cylinder descends, and when the buffer 7.2 on the positioning frame 7.1 hits the limit support plate 7.3, the execution cylinder is restricted from descending, and the material tray 1 just falls on the movable carrier 4.3, the clamping claws release the material tray 1, and the execution cylinder in the transfer transmission assembly 7 is actuated, the entire transfer lifting device 7 rises to the predetermined position, and the limit support plate 7.3 shrinks, waiting for the next transfer.

[0081] The cleaning and drying area includes a cleaning component 10 and a water-washing and air-drying component 11. The cleaning component 10 includes a multi-axis slide installed on one side of the conveyor belt component 9. A cleaning disc 10.1 is installed on the slide. The cleaning disc 10.1 is connected to the rotary drive unit so that the cleaning disc 10.1 rotates to clean the inner roller 2 of the material tray 1. A cleaning bucket filled with cleaning liquid is also placed on one side of the conveyor belt component 9. The cleaning disc 10.1 first enters the cleaning bucket to absorb the cleaning liquid before cleaning. It can be understood that the cleaning bucket is arranged on the moving path of the multi-axis slide.

[0082] The water-washing and air-drying assembly 11 comprises a cleaning rod 11.1 installed above the conveyor belt assembly 9. The cleaning rod 11.1 is soaked with medium water to scrub the detergent and water remaining on the leather roller member 2. A spray head structure is installed on one side of the cleaning rod 11.1 to maintain the water content in the cleaning rod. A blowing structure is installed on the side of the cleaning rod 11.1 away from the cleaning assembly 10 to air-dry the water remaining on the leather roller member 2 after being cleaned by the cleaning rod 11.1.

[0083] The unloading area includes the material belt transmission component 4, the transfer transmission component 7 and the grabbing component 5 mentioned in the above text, which have the same structure and are placed in the same order and position. The transfer transmission component 7 is used to grab the material tray 1 after the leather roller part 2 is washed and air-dried from the conveyor belt component 9, and transport it to the material belt transmission component 4, and then transport it to the bottom of the grabbing component 5 by the material belt transmission component 4, and the grabbing component 5 grabs and summarizes the material tray 1.

[0084] A drying component 8 is installed on the first bracket 4.1 located in the unloading area. The drying component 8 is installed between the material grabbing component 5 and the transfer transmission component 7. For further drying the residual moisture on the inner roller 2 of the material tray 1, the drying component 8 can adopt conventional drying structure technology, which will not be listed one by one in this article.

[0085] The unloading process is the same as loading. When unloading, the clamping jaw assembly 5.1 clamps the tray 1. Under the action of its gravity, the wire belt 5.2.4 is tightened, and the contact of the travel switch 5.2.5 is pressed to turn it on. The drum body 5.2.2 rotates counterclockwise. Under the action of the deadweight of the clamping jaw assembly 5.1, as the clamping jaw assembly 5.1 descends, when the bottom of the tray 1 clamped by the clamping jaw assembly 5.1 touches the movable carrier 4.3 or another tray 1 (that is, the tray 1 currently clamped is placed on the movable carrier 4.3 or another tray 1), the clamping jaw assembly Component 5.1 stops descending, while roller body 5.2.2 keeps rotating, the fabric belt is gradually loosened, and the contact of travel switch 5.2.5 is opened under the action of its elastic force. After receiving the opening signal of travel switch 5.2.5, roller body 5.2.2 stops rotating, and the slide cylinder moves to drive the clamping claw to loosen the roller disc. After receiving the clamping signal, roller body 5.2.2 rotates clockwise to drive the wire belt 5.2.4 to be gradually tightened, thereby driving the clamping claw assembly 5.1 to rise to the predetermined position, completing the unloading process.

[0086] Compared with other structures with similar functions, the structure of the material grabbing component 5 is simple and practical, and the stacking and unstacking are correct and reliable. The size error of the material tray 1 is ignored, and the number of parts used is small, which reduces the production cost. If a combination of a ball screw and a servo motor is used, not only the production cost is high, but there are hidden dangers in stacking and unstacking, because this structure uses pulses to determine the distance, which is relatively constant, and there are errors between the material trays 1. When they are stacked together, there will be a height difference, which will cause the hidden danger that the clamping claws cannot clamp the material tray 1.

[0087] The conveyor belt of the conveyor belt assembly 9 is provided with several blocks. When the transfer transmission assembly 7 grabs the finished material tray 1 from the pre-cleaning area to the conveyor belt, the blocks can prevent the material tray 1 from slipping when it contacts the conveyor belt. At the same time, when the material tray 1 moves from the feeding pre-cleaning area to the drying and discharging area driven by the conveyor belt, especially when the material tray 1 enters the cleaning and drying area, because the cleaning structure presses the leather roller 2 to clean it, there is a hidden danger that the material tray 13 will stagnate on the conveyor belt. Refer to the attached Fig.10 The conveyor belt rotates in a clockwise direction, and the stopper is placed on the left side of the material tray 1. The stopper will limit the sliding between the material tray 1 and the conveyor belt, avoiding the hidden danger of the material tray 1 stopping on the conveyor belt.

[0088] First, stack the tray 1 filled with leather rollers 2 under the material grabbing assembly 5 at one end of the pre-cleaning area.

[0089] Start the machine, the cylindrical lifting device 5.2 drives the material grabbing assembly 5 installed thereon to move downward, when the clamping claw assembly 5.1 in the material grabbing assembly 5 touches the material tray 1, the cylindrical lifting device 5.2 stops descending, the clamping claw assembly 5.1 clamps the material tray 1, and then the cylindrical lifting device 5.2 rises to a preset position to wait, at which time the mobile carrier 4.3 resting under the transfer transmission assembly 7 moves along the transmission track 4.2 of the first bracket 4.1 to the bottom of the material tray 1 grasped by the clamping claw assembly 5.1, the cylindrical lifting device 5.2 descends to make the material tray 1 fall onto the mobile carrier 4.3, the clamping claw assembly 5.1 is released, the cylindrical lifting device 5.2 rises to a preset position, the mobile carrier 4.3 drives the material tray 1 to move to the area of ​​the pre-cleaning device 6, and the rotating cleaning roller 6.1 and the air suction device 6.2 perform a tilting operation on the inner roller member 2 of the material tray 1;

[0090] The rotating cleaning roller 6.1 drives the leather roller 2 to rotate, so that the lint and debris on the surface of the entire leather roller 2 are removed and taken away by the suction device 6.2. At the same time, the material grabbing component 5 transports the next material tray 1 in the loading area to the preset position for waiting according to the above process.

[0091] After pre-cleaning, the mobile carrier 4.3 drives the material tray 1 to move to the transfer transmission component 7 area. At this time, the clamping claws in the transfer lifting device 7 descend to the position of the material tray 1 and stop, and clamp the material tray 1 and then rise, taking the material tray 1 away from the mobile carrier 4.3. The mobile carrier 4.3 is driven along the transmission track 4.2 of the first bracket 4.1 and returns to the area of ​​the grabbing component 5 again. The material tray 1 waiting in the grabbing component 5 is transported to the mobile carrier 4.3 according to the above method and transported to the pre-cleaning device 6 for processing.

[0092] At the same time, after the mobile carrier 4.3 moves out of the area of ​​the transfer transmission component 7, the clamping claw in the transfer transmission component 7 descends to transport the material tray 1 to the conveyor belt component 9, the clamping claw in the transfer transmission component 7 is loosened, and the clamping claw in the transfer transmission component 7 rises to the waiting position, the conveyor belt component 9 starts to start, and the material tray 1 moves forward to enter the cleaning component 10 in the cleaning and drying area. Driven by the multi-axis slide, the cleaning disc 10.1 descends to press the leather roller 2 on the material tray 1 to a suitable position, and then the cleaning disc 10.1 starts to rotate and starts to reciprocate, rotating The rotating cleaning disc 10.1 drives the leather roller 2 to rotate, so that the detergent on the cleaning disc 10.1 cleans the cotton wax and oil stains on the surface of the leather roller 2. When the material tray 1 is separated from the cleaning component 10, the cleaning disc 10.1 is driven by the multi-axis slide to move to the top of the cleaning barrel, and the rotating cleaning disc 10.1 descends and immerses in the detergent in the detergent barrel. After waiting for a certain period of time, it rises and separates from the detergent liquid surface and is spun dry, so that a certain amount of detergent is maintained on the cleaning disc 10.1, and then the cleaning disc 10.1 moves to the processing position to wait.

[0093] Then, after the tray 1 enters the washing and air-drying assembly 11, the cleaning rod 11.1 in the washing and air-drying assembly 11 drives the roller 2 to rotate and wash it, and the blowing structure blows the moisture on the surface of the roller 2. When the tray 1 moves to the position of the transfer transmission assembly 7 in the unloading area, the conveyor belt assembly 9 stops moving, the clamping claws in the transfer transmission assembly 7 in the unloading area descend to the corresponding position, and then rise to the corresponding position after clamping the tray 1. At the same time, the transfer transmission assembly 7 in the feeding pre-cleaning area descends to the conveyor belt assembly 9 with another tray 1 to wait. The transmission track 4.2 in the unloading area drives the movable carrier 4.3 to move to the bottom of the material tray 1. The material tray 1 is driven by the transfer transmission component 7 to descend to the corresponding position. The clamping claws of the transfer transmission component 7 are loosened, and the transfer transmission component 7 rises. The material tray 1 on the movable carrier 4.3 is driven by the transmission track 4.2 to move to the position of the drying component 8. At this time, the conveyor belt component 9 is started, and the material tray 1 on the conveyor belt component 9 enters the cleaning component 10.

[0094] After the material tray 1 on the movable carrier 4.3 enters the position of the drying component 8, the drying component 8 dries the residual water vapor on the leather roller 2. After the drying is completed, the material tray 1 is moved to the position of the grabbing component 5 in the unloading area through the movable carrier 4.3 in the unloading area, the cylindrical lifting device 5.2 in the unloading area descends to the position of the material tray 1, the clamping claw assembly 5.1 clamps the material tray 1, the cylindrical lifting device 5.2 rises to a predetermined position, the movable carrier 4.3 moves to the position of the drying component 8, the cylindrical lifting device 5.2 descends, and the processed material tray 1 is stacked in the unloading area, and the above processing process is repeated, thereby completing the automated processing of the leather roller surface.

[0095] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "comprise one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0096] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic surface treatment device for a textile roller, characterized in that: include: Conveyor belt assembly (9); There are two material belt transmission components (4), the two material belt transmission components (4) are respectively installed above the two ends of the conveyor belt component (9), and a transfer transmission component (7) is installed on each material belt transmission component (4), and a material grabbing component (5) is installed at one end of each material belt transmission component (4) away from the conveyor belt component (9); A pre-cleaning assembly (6) is mounted on the material belt transmission assembly (4) at one end of the conveyor belt assembly (9) and is located between the transfer transmission assembly (7) and the material grabbing assembly (5) at the same end; A cleaning and drying area is also provided in the middle of both ends of the conveyor belt assembly (9).

2. The automatic surface treatment device for a textile roller according to claim 1, characterized in that: The material belt transmission component (4) comprises a first bracket (4.1), a transmission track (4.2) is arranged on the first bracket (4.1) along one direction, and a movable carrier plate (4.3) is arranged on the transmission track (4.2).

3. The automatic surface treatment device for a textile roller according to claim 2, characterized in that: The material grabbing assembly (5) comprises a clamping claw assembly (5.1) and a cylindrical lifting assembly (5.2), and the cylindrical lifting assembly (5.2) is connected to the clamping claw assembly (5.1).

4. The automatic surface treatment device for a textile roller according to claim 3, characterized in that: The cylindrical lifting component (5.2) comprises a second bracket (5.2.1), the second bracket (5.2.1) is mounted on the first bracket (4.1), a roller body (5.2.2) is mounted on the second bracket (5.2.1), and a pair of auxiliary roller groups are also mounted on the second bracket (5.2.1), the pair of auxiliary roller groups are arranged at relative positions of the roller body (5.2.2), one end of two wire belts (5.2.4) are respectively connected to the roller body (5.2.2), each wire belt (5.2.4) corresponds to the auxiliary roller group, the other end of each wire belt (5.2.4) first passes around its corresponding auxiliary roller group, and then is fixed on the second bracket (5.2.1) below the roller body (5.2.2), and the material grabbing component (5) is placed on the two wire belts (5.2.4) located below the roller body (5.2.2) at the same time.

5. An automatic surface treatment device for a textile roller according to any one of claims 1 to 4, characterized in that: The pre-cleaning assembly (6) comprises a shell, in which a rotatable cleaning roller (6.1) is slidably mounted, the shell moves back and forth in a direction perpendicular to the transmission track (4.2), an air suction device (6.2) is connected above the cleaning roller (6.1), and a storage bag is connected to the outlet of the air suction device (6.2).

6. The automatic surface treatment device for a textile roller according to claim 1, characterized in that: The transfer transmission assembly (7) is mounted on the first bracket (4.1), and the transfer transmission assembly (7) comprises a fourth bracket, the two ends of the fourth bracket are respectively connected to the two ends of the transmission track (4.2), an execution cylinder is fixed on the fourth bracket, a clamping claw is mounted on the push head of the execution cylinder, and the clamping claw is controlled by a linear cylinder, etc., and a movable limit support plate (7.3) is also mounted on the fourth bracket.

7. The automatic surface treatment device for a textile roller according to claim 6, characterized in that: A positioning frame (7.1) is installed on the top of the clamping jaw, and buffers (7.2) are respectively installed on both sides of the positioning frame (7.1).

8. The automatic surface treatment device for a textile roller according to claim 1, characterized in that: The cleaning and drying area comprises a cleaning component (10) and a water-washing and air-drying component (11).

9. The automatic surface treatment device for a textile roller according to claim 1, characterized in that: A drying component is also installed on the material belt transmission component (4) at the other end of the conveyor belt component (9), and the drying component is located between the transfer transmission component (7) and the material grabbing component (5) at the same end.

10. A method for automatically treating the surface of a textile roller, using the automatic treatment device for a textile roller according to any one of claims 1 to 9, characterized in that: The automatic processing method comprises the following steps: S1: A batch of trays (1) of the leather rollers (2) to be cleaned are stacked in the loading area at one end of the conveyor belt assembly (9) and are located below the material grabbing assembly (5). The clamping claw assembly (5.1) in the material grabbing assembly (5) descends to grab the trays (1) and rises to a position higher than the movable carrier plate (4.3); S2: The movable carrier plate (4.3) in the material belt transmission component (4) moves along the transmission track (4.2) of the first bracket (4.1) to the bottom of the material grabbing component (5), and at the same time, the cylindrical lifting component (5.2) in the material grabbing component (5) drives the clamping claw component (5.1) to descend and place the material tray (1) on the movable carrier plate (4.3), and the cylindrical lifting component (5.2) then drives the clamping claw component (5.1) to rise and move away from the movable carrier plate (4.3); S3: The mobile carrier (4.3) drives the material tray (1) to move to the pre-cleaning component (10) for operation. After the pre-cleaning is completed, the mobile carrier (4.3) moves to the bottom of the clamping claw of the transfer transmission component (7) at the same end, and the clamping claw descends to grab the material tray (1) on the mobile carrier (4.3). After the clamping claw grabs the material tray (1), it starts to rise and stops. Then the mobile carrier (4.3) moves away from the transfer transmission component (7), and the clamping claw grabs the material tray (1) and continues to descend and transports the material tray (1) to the conveyor belt component (9); S4: After the conveyor belt assembly (9) transports the material tray (1) to the cleaning and drying area to complete the operation, and moves to the bottom of the transfer transmission assembly (7) at the other end, the conveyor belt assembly (9) stops moving, and the clamping claws in the transfer transmission assembly (7) in the unloading area descend to the corresponding position, clamp the material tray (1) and then rise to the corresponding position. At the same time, the transfer transmission assembly (7) in the feed pre-cleaning area descends to the conveyor belt assembly (9) with another material tray (1) to wait. The transmission track (4.2) in the unloading area drives the movable carrier plate (4.3) to move to the bottom of the material tray (1), and the material tray (1) is driven by the transfer transmission component (7) to descend to the corresponding position, the clamping claw of the transfer transmission component (7) is released, and the transfer transmission component (7) rises, and the material tray (1) on the movable carrier plate (4.3) is driven by the transmission track (4.2) to move to the drying component position, at which time, the conveyor belt component (9) is started, and the material tray (1) on the conveyor belt component (9) enters the cleaning component (10); S5: The material tray (1) located on the movable carrier plate (4.3) moves to the clamping claw assembly (5.1) in the material unloading area, performs drying operation and completes material unloading, and repeats the above processing process.

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