Steel wire rope and base assembling equipment

Abstract

The steel wire rope and base assembling equipment comprises a steel wire rope centering mechanism, a limiting part, a barrier strip, a bending mechanism, a supporting part, a positioning part and a base adjusting table, a gap is reserved between the limiting part and the barrier strip and used for containing a steel wire rope, one end of the steel wire rope centering mechanism is located in the gap between the limiting part and the barrier strip, and the other end of the steel wire rope centering mechanism is located in the bending mechanism. The steel wire rope centering mechanism is movably arranged on the workbench, the position of the steel wire rope in the interval is adjusted through the steel wire rope centering mechanism, the middle position of the steel wire rope corresponds to the position of the supporting part, the positioning part is adjusted to stretch out through a corresponding air cylinder and limits the position of the steel wire rope, and the limiting part is adjusted to move downwards through a corresponding air cylinder. The bending mechanisms move through the corresponding air cylinders. The steel wire rope straightening and detecting device has the automatic straightening and detecting functions, the steel wire rope can be straightened before detection, then the length of the steel wire rope is detected, the detection result is more accurate and reliable, unqualified products are distinguished and separated through numerical value comparison, and defective products can be automatically screened.

Description

Technical Field

[0001] The invention relates to the field of steel wire rope and base assembly, in particular to steel wire rope and base assembly equipment. Background Art

[0002] At present, when installing the wire rope and the base, the length of the wire rope is measured manually, and the middle point of the wire rope is determined according to the measured length. The wire rope is placed on the bending equipment and bent from the middle point of the wire rope. The base needs to be opened manually by tools to open the elastic block on the base, and then the bent wire rope is passed through the through hole of the base. The elastic block is then reset and the elastic block presses the wire rope tightly in the base. The lengths of the two sections of the bent wire rope are measured manually to ensure that the error is within ±2mm. The above production method requires more people to participate in the production work, and the labor intensity is relatively high. It requires the cooperation of multiple staff members to complete, and the production efficiency is low. Summary of the invention

[0003] The object of the present invention is to provide a wire rope and base assembly device to solve the problems mentioned in the above background technology, such as high labor intensity, need for cooperation of multiple workers and low production efficiency.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wire rope and base assembly equipment, comprising a wire rope centering mechanism, a limiting part, a baffle, a bending mechanism, a support part, a positioning part and a base adjustment platform, a gap is left between the limiting part and the baffle, the gap is used to place the wire rope, one end of the wire rope centering mechanism is located in the gap between the limiting part and the baffle, the wire rope centering mechanism is movably arranged on a workbench, the position of the wire rope in the gap is adjusted by the wire rope centering mechanism so that the middle position of the wire rope corresponds to the position of the support part, the positioning part is used to extend through the corresponding cylinder adjustment to limit the position of the wire rope, the limiting part is adjusted to move downward through the corresponding cylinder adjustment, the bending mechanism is moved through the corresponding cylinder to push the wire rope toward the support part, the wire rope is bent after being subjected to the resistance of the support part, and the base adjustment platform is used to place the base and adjust the base to rise so that the bent wire rope is installed in the base.

[0005] Furthermore, the base adjustment platform includes a mold table, a push-and-receive part and a lifting cylinder arranged on both sides of the mold table, the lifting cylinder is used to adjust the lifting and lowering of the mold table and the push-and-receive part, the mold table is provided with a base groove for placing the base, the push-and-receive part is used to be inserted into the base, the push-and-receive part is connected to the respective corresponding cylinders, and the extension and retraction of the push-and-receive part is controlled by the respective corresponding cylinders.

[0006] Furthermore, the wire rope centering mechanism includes two correction parts, each of which is provided with a corresponding magnetic scale, an electric cylinder, and an inductor. The two correction parts are movably installed through a slide rail, and the wire rope is located between the two correction parts. The magnetic scale is used to monitor the displacement data of the correction part, and the inductor is used to contact the wire rope to detect the presence of the wire rope. The two correction parts are used to move along the interval extension direction through the corresponding electric cylinder according to the displacement data to adjust the position of the wire rope.

[0007] Furthermore, the bending mechanism includes two bending parts and a cylinder, a driving end of the cylinder is connected to the two bending parts, and the expansion and contraction of the two bending parts are adjusted by the cylinder.

[0008] Furthermore, the two bending parts are in columnar structure, and the surfaces of the bending parts are provided with openings, and the openings are adapted to fit the steel wire ropes.

[0009] Furthermore, the device also includes a detection mechanism, which is composed of a detection platform and an electric cylinder, and the electric cylinder is used to adjust the front and rear position movement of the detection platform.

[0010] Furthermore, the detection platform includes a detector, a bending positioning seat, a clamp, an electric cylinder and an air cylinder. The two sides of the bending positioning seat are provided with recesses for inserting the wire rope. The clamp is arranged on both sides of the bending positioning seat. The clamp is used to confine the wire rope in the recess of the bending positioning seat after closing. The air cylinder is used to adjust the lifting and lowering of the detector and the electric cylinder. The electric cylinder is used to adjust the forward and backward movement of the detector. The detector includes a detection head, and the length of the bent wire rope is detected by the detection head.

[0011] Furthermore, the device is also provided with a storage hopper, and the storage hopper includes an inclined slide.

[0012] Furthermore, the device is also provided with a material unloading mechanism, and the material unloading mechanism is used to transfer the assembled products into a storage hopper.

[0013] Furthermore, the unloading mechanism includes a clamp and a combined cylinder, and the lifting and lateral position movement of the clamp is adjusted by the combined cylinder, and the clamp is used to clamp the assembled product.

[0014] Compared with the prior art, the present invention has the following beneficial effects: It has the function of adaptive center bending, which can center bend steel wire ropes of different lengths; It has automatic assembly function and can install the bent wire rope on the base; It has the functions of automatic straightening and testing. Before testing, the wire rope can be straightened first, and then the length of the wire rope can be tested. The test result is more accurate and reliable. By comparing the values, the unqualified products can be distinguished and the problematic products can be automatically screened out. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an overall structural diagram of a steel wire rope and base assembly device of the present invention; Figure 2 A partial schematic diagram of a steel wire rope and base assembly device of the present invention Figure 1 ; Figure 3 A partial schematic diagram of a steel wire rope and base assembly device of the present invention Figure 2 ; Figure 4 For the present invention Figure 3 A magnified view of middle; Figure 5 A schematic diagram of a detector for a steel wire rope and base assembly device according to the present invention; Figure 6 It is a schematic diagram of the assembly of the base and the steel wire rope of the present invention.

[0016] In the figure: 1. unloading mechanism; 2. storage hopper; 3. limiting part; 4. bending part; 5. pushing and receiving part; 6. detector; 7. mold table; 8. clamp; 9. bending positioning seat; 103. stop bar; 104. correction part; 105. positioning part; 106. supporting part. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1 and 2As shown, the present invention provides a technical solution: a wire rope and base assembly device, comprising a wire rope centering mechanism, a limit portion 3, a stop bar 103, a bending mechanism, a support portion 106, a positioning portion 105 and a base adjustment platform, a gap is left between the limit portion 3 and the stop bar 103, and the gap is used to place the wire rope, one end of the wire rope centering mechanism is located in the gap between the limit portion 3 and the stop bar 103, and the wire rope centering mechanism is movably arranged on a workbench, and the gap is adjusted by the wire rope centering mechanism. The position of the steel wire rope in the compartment makes the middle position of the steel wire rope correspond to the position of the support portion 106. The positioning portion 105 is used to extend through the corresponding cylinder adjustment to limit the position of the steel wire rope. The limit portion 3 is moved downward through the corresponding cylinder adjustment. The bending mechanism is moved through the corresponding cylinder to push the steel wire rope toward the support portion 106. The steel wire rope is bent after being resisted by the support portion 106. The base adjustment platform is used to place the base and adjust the base to rise so that the bent steel wire rope is installed in the base. When in use, the wire rope is manually placed in the gap between the limit part 3 and the baffle 103, and the wire rope centering mechanism adjusts the wire rope in the gap to the specified position so that the middle position of the wire rope corresponds to the position of the support part 106. The positioning part 105 is extended to the upper part of the position of the support part 106 through the cylinder. The positioning part 105 is located above the wire rope to prevent the wire rope from moving upward. The limit part 3 is adjusted and lowered by the corresponding cylinder to facilitate the bending mechanism to push the wire rope in the gap toward the support part 106. The middle part of the wire rope is bent after being resisted by the support part 106, and the two ends of the wire rope move toward the position of the support part 106, thereby realizing the bending of the wire rope. Then the base adjustment platform rises, so that the two sections of the bent wire rope are respectively inserted into the rope grooves of the base.

[0019] See also Figure 3 , 4 As shown in FIG6 , the base adjustment platform includes a mold platform 7, a push-receiving portion 5 and a lifting cylinder arranged on both sides of the mold platform 7, the lifting cylinder is used to adjust the lifting and lowering of the mold platform 7 and the push-receiving portion 5, the mold platform 7 is provided with a base groove for placing the base, the push-receiving portion 5 is used to be inserted into the base, the push-receiving portion 5 is connected to the respective corresponding cylinders, and the extension and retraction of the push-receiving portion 5 is controlled by the respective corresponding cylinders; When in use, the base is manually placed on the base groove, and the two push-receiving parts 5 are placed in the elastic blocks of the base. When the two push-receiving parts 5 move away from each other, the elastic blocks on the base also move away from each other, thereby opening the wire rope opening. At this time, the base adjustment platform rises, so that the two sections of the bent wire rope are respectively placed in the two wire rope openings, the two push-receiving parts 5 are reset, and the two elastic blocks on the base are reset together, thereby completing the fastening installation of the wire rope and the base.

[0020] See also Figure 2 As shown, the wire rope centering mechanism includes two correction parts 104, and the two correction parts 104 are each provided with a corresponding magnetic scale, an electric cylinder, and an inductor. The two correction parts 104 are movably installed through a slide rail, and the wire rope is located between the two correction parts. The magnetic scale is used to monitor the displacement data of the correction part 104, and the inductor is used to contact the wire rope and detect the existence of the wire rope. The two correction parts 104 are used to move along the interval extension direction through the corresponding electric cylinder according to the displacement data to adjust the position of the wire rope; When in use, initially, the two correction parts 104 are respectively located at the end positions of their respective corresponding blocking bars 103, and the distance between the two correction parts 104 is at a maximum value, which is convenient for users to place steel wire ropes of different sizes between the two correction parts 104. Subsequently, the two correction parts 104 move in similar directions until the inductors on the two correction parts 104 respectively contact one end of the steel wire rope, and the residual displacement data of the two correction parts 104 are obtained by using a magnetic scale. The two residual displacement data are added together to obtain a distance value between the two correction parts 104, which is regarded as the length value of the steel wire rope. The distance value is divided by two to obtain the midpoint value of the steel wire rope, and the residual displacement values ​​of the current two correction parts 104 are respectively compared with the midpoint value of the steel wire rope. If the midpoint value minus the value of one of the correction parts If the current residual displacement value of 104 is a positive number, the correction part 104 moves in the opposite direction of the wire rope by the corresponding difference distance. If the midpoint value minus the current position value of the correction part 104 is a negative number, the correction part 104 moves in the direction of the wire rope by the corresponding difference distance. When the two correction parts 104 are adjusted in position, the wire rope moves accordingly. After the adjustment is completed, the midpoint position of the wire rope corresponds to the position of the support part 106. When the wire rope is bent, the wire rope is pushed toward the support part 106, and the support part 106 reacts to the midpoint position of the wire rope, so that the midpoint position of the wire rope is subjected to force, and the wire rope is bent and deformed. In the above manner, force can be accurately applied to the midpoint position of the wire rope to complete the bending process of the wire rope.

[0021] like Figure 4 As shown, the bending mechanism includes two bending parts 4 and a cylinder, the driving end of the cylinder is connected to the two bending parts 4, and the expansion and contraction of the two bending parts 4 are adjusted by the cylinder. The two bending parts 4 are columnar structures, and the surface of the bending part 4 is provided with an opening, which is adapted to the wire rope; When in use, a gap is left between the two bending portions 4, the support portion 106 is located directly in front of the gap, the wire rope is located in the openings of the two bending portions 4, and the two bending portions 4 are driven by the driving end to move toward the support portion 106. The wire rope is pushed onto the support portion 106 by the two bending portions 4, and is bent and deformed by the resistance of the support portion 106. During the bending process, the two bending portions 4 continue to move toward the support portion 106 until the support portion 106 is in the gap between the two bending portions 4. At this time, the bending process of the wire rope is in place, and the bent end of the wire rope is in the gap between the two bending portions 4. The deformed wire rope has a U-shaped structure.

[0022] like Figure 5 As shown, the device also includes a detection mechanism, which is composed of a detection platform and an electric cylinder, and the electric cylinder is used to adjust the front and rear position movement of the detection platform; The detection platform includes a detector 6, a bending and positioning seat 9, a clamp 8, an electric cylinder and an air cylinder. The two sides of the bending and positioning seat 9 are provided with notches for inserting the steel wire rope. The clamp 8 is arranged on both sides of the bending and positioning seat 9. The clamp 8 is used to limit the steel wire rope in the notch of the bending and positioning seat 9 after closing. The air cylinder is used to adjust the lifting and lowering of the detector 6 and the electric cylinder. The electric cylinder is used to adjust the forward and backward movement of the detector 6. The detector 6 includes a detection head. The detector 6 is a displacement sensor. The length of the steel wire rope after bending is detected by the detection head; When in use, the bending positioning seat 9 is located at the rear of the support part 106. When the wire rope completes the bending operation, the two sections of the rope body of the bent wire rope are respectively located in the recesses on both sides of the bending positioning seat 9. The closed clamps 8 are respectively located on both sides of the bending positioning seat 9. The clamps 8 located on both sides of the bending positioning seat 9 cooperate with the recesses to form a limiting opening of the wire rope. The two sections of the bent wire rope are restricted in the limiting opening. The detection platform is moved backward by adjusting the corresponding electric cylinder, and the bending positioning seat 9 moves all the way to the end of the two sections of the wire rope. The movement process of the bending positioning seat 9 is the process of the two sections of the rope body of the bent wire rope passing through the limiting opening. The seat 9 moves to the end of the two rope sections, which has the function of correcting the rope, so that the rope is in a straight and undeformed state. At this time, the detector 6 and the electric cylinder are adjusted by the corresponding cylinder to rise, so that the detector 6 and the two rope sections are in the same horizontal line, and then the detector 6 is adjusted to the end of the two rope sections by the corresponding electric cylinder. The length of the two rope sections is detected by the detection head of the detector 6, and the two rope sections are compared. When the length error of the two rope sections is within ±2mm, it is a qualified product. If the length error of the two rope sections is outside ±2mm, it is an unqualified product. After the detection is completed, the clamp 8 is reset and is in an open state. The unqualified products need to be removed manually.

[0023] See also Figure 1As shown, the device is also provided with a storage hopper 2, and the storage hopper 2 includes an inclined slideway. The device is also provided with a feeding mechanism 1, and the feeding mechanism 1 is used to transfer the assembled products to the storage hopper 2. The feeding mechanism 1 includes a clamping claw and a combined cylinder. The combined cylinder is composed of two linear motion cylinders in different directions. The lifting and lateral position movement of the clamping claw is adjusted by the combined cylinder. The clamping claw is used to clamp the assembled products. When in use, the combined cylinder adjusts the clamping jaws to descend, the clamping jaws clamp qualified products, and transfer the qualified products to the storage hopper 2. The qualified products slide into the storage hopper 2 through the inclined slideway for storage.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire rope and base assembly device, characterized in that: The invention comprises a wire rope centering mechanism, a limit portion (3), a stop bar (103), a bending mechanism, a support portion (106), a positioning portion (105) and a base adjustment platform, wherein a gap is left between the limit portion (3) and the stop bar (103), and the gap is used to place the wire rope, and one end of the wire rope centering mechanism is located in the gap between the limit portion (3) and the stop bar (103), and the wire rope centering mechanism is movably arranged on the workbench, and the position of the wire rope in the gap is adjusted by the wire rope centering mechanism, so that The middle position of the steel wire rope corresponds to the position of the support portion (106); the positioning portion (105) is used to extend through the adjustment of the corresponding cylinder to limit the position of the steel wire rope; the limiting portion (3) is moved downward through the adjustment of the corresponding cylinder; the bending mechanism is moved through the corresponding cylinder to push the steel wire rope toward the support portion (106); the steel wire rope is bent after being subjected to the resistance of the support portion (106); the base adjustment platform is used to place the base and adjust the base to rise so that the bent steel wire rope is installed in the base.

2. The wire rope and base assembly device according to claim 1, characterized in that: The base adjustment platform comprises a mold platform (7), a push-receiving portion (5) and a lifting cylinder arranged on both sides of the mold platform (7); the lifting cylinder is used to adjust the lifting and lowering of the mold platform (7) and the push-receiving portion (5); the mold platform (7) is provided with a base groove for placing a base; the push-receiving portion (5) is used to be inserted into the base; the push-receiving portion (5) is connected to the respective corresponding cylinders; and the extension and retraction of the push-receiving portion (5) is controlled by the respective corresponding cylinders.

3. The wire rope and base assembly device according to claim 1, characterized in that: The wire rope centering mechanism comprises two correction parts (104), each of the two correction parts (104) being provided with a corresponding magnetic scale, an electric cylinder and an inductor, the two correction parts (104) being movably installed via a slide rail, the wire rope being located between the two correction parts (104), the magnetic scale being used to monitor displacement data of the correction parts (104), the inductor being used to contact the wire rope and detect the presence of the wire rope, and the two correction parts (104) being used to move along an interval extension direction via a corresponding electric cylinder according to the displacement data to adjust the position of the wire rope.

4. The wire rope and base assembly device according to claim 1, characterized in that: The bending mechanism comprises two bending parts (4) and a cylinder, wherein a driving end of the cylinder is connected to the two bending parts (4), and the extension and retraction of the two bending parts (4) are adjusted by the cylinder.

5. The wire rope and base assembly device according to claim 4, characterized in that: The two bending portions (4) are in a columnar structure, and the surfaces of the bending portions (4) are provided with openings, which are adapted to fit the steel wire rope.

6. The wire rope and base assembly device according to claim 1, characterized in that: The device also includes a detection mechanism, which is composed of a detection platform and an electric cylinder. The electric cylinder is used to adjust the front and rear position movement of the detection platform.

7. The wire rope and base assembly device according to claim 7, characterized in that: The detection platform comprises a detector (6), a bending positioning seat (9), a clamp (8), an electric cylinder and an air cylinder. The bending positioning seat (9) is provided with notches for inserting a steel wire rope on both sides. The clamp (8) is provided on both sides of the bending positioning seat (9). The clamp (8) is used to restrict the steel wire rope within the notches of the bending positioning seat (9) after closing. The air cylinder is used to adjust the lifting and lowering of the detector (6) and the electric cylinder. The electric cylinder is used to adjust the forward and backward movement of the detector (6). The detector (6) comprises a detection head, and the length of the steel wire rope after bending is detected by the detection head.

8. The wire rope and base assembly device according to claim 1, characterized in that: The device is also provided with a storage hopper (2), wherein the storage hopper (2) comprises an inclined slideway.

9. The wire rope and base assembly device according to claim 8, characterized in that: The device is also provided with a material discharge mechanism (1), wherein the material discharge mechanism (1) is used to transfer the assembled products into a storage hopper (2).

10. The wire rope and base assembly device according to claim 9, characterized in that: The unloading mechanism (1) comprises a clamping jaw and a combined cylinder, and the lifting and lateral movement of the clamping jaw are adjusted by the combined cylinder. The clamping jaw is used to clamp the assembled product.

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