Speed reducer shell die-casting equipment capable of achieving rapid positioning

Abstract

The invention relates to the field of speed reducer shell die casting, in particular to speed reducer shell die casting equipment capable of achieving rapid positioning. According to the speed reducer shell die-casting equipment capable of achieving rapid positioning, the die can be rapidly positioned during die replacement, the die is kept horizontal, and the die replacement efficiency is improved. Speed reducer shell die-casting equipment capable of achieving rapid positioning comprises a die-casting machine body, a fixed die base and the like, and the fixed die base is arranged on the right side of the die-casting machine body. The pushing block at the telescopic end of the electric telescopic rod is used for controlling the clamping jaw to unfold, the first oil cylinder is matched to control the mounting barrel to drive the electric telescopic rod, the pushing block and the clamping jaw to reset, the clamping jaw is tightly attached to the positioning angle iron, pulling force is applied, the positioning angle iron drives one side of the fixed mold to be tightly attached to the fixed mold base, and the mold can be rapidly positioned conveniently; and the problem that the die inclines and is difficult to adjust when the speed reducer shell die-casting die is hoisted and mounted is solved, the replacement efficiency of the speed reducer shell die-casting die is improved, and the labor intensity is reduced.

Description

Technical Field

[0001] The invention relates to the field of die-casting of reducer housings, and in particular to a die-casting device for reducer housings which can be quickly positioned. Background Art

[0002] The die casting of reducer housing is a common metal forming process used to manufacture the housing or shell of the reducer. The reducer housing die casting equipment with quick positioning is a die casting machine specially designed for the efficient production of reducer housings. It is characterized by the ability to quickly change molds, significantly shorten production preparation time and improve production flexibility.

[0003] The existing reducer housing die-casting equipment that can be quickly positioned adopts quick fixing methods such as plug-in or snap-on between the mold and the die-casting machine, aiming to shorten the time of mold replacement. The design of this connection structure allows the mold to be quickly installed and disassembled, thereby realizing rapid mold change. However, due to the heavy weight of the mold itself, it is impossible to handle it directly by hand, so it is necessary to use lifting equipment to assist the loading and unloading process of the mold. During the use of the lifting equipment, if the mold is not kept precisely in a horizontal state, it is difficult to align and fix it with the connection structure on the die-casting equipment. It is very difficult to manually adjust the mold to a completely horizontal state and difficult to position quickly, especially when the mold has a certain tilt angle, positioning is even more difficult, which directly affects the speed and efficiency of mold replacement.

[0004] Therefore, there is an urgent need for a reducer housing die-casting device that can quickly position the mold when changing the mold, keep the mold level, and improve the efficiency of mold changing. Summary of the invention

[0005] In order to overcome the shortcomings of the above-mentioned background technology, the present invention provides a reducer housing die-casting device that can quickly position the mold when changing the mold, keep the mold level, and improve the efficiency of mold changing.

[0006] The technical solution is as follows: A reducer housing die-casting equipment that can be quickly positioned includes a die-casting machine body, a fixed die seat, support columns, a movable die seat, a fixed die mold, a movable die mold, a positioning angle iron, a pre-tightening mechanism and a fixing mechanism. A fixed die seat is provided on the right side of the die-casting machine body, a plurality of support columns are connected to the left side of the fixed die seat, a movable die seat is slidably connected between the left parts of the support columns, a fixed die mold is provided on the left side of the fixed die seat, a movable die mold is provided on the right side of the movable die seat, positioning angle irons are connected to the front and rear sides of the fixed die mold near one end of the fixed die seat, a pre-tightening mechanism is provided on the fixed die seat, and a fixing mechanism is provided on the side where the fixed die seat and the movable die seat are close to each other.

[0007] More preferably, a protective door is further included, and the protective door is slidably connected to the die-casting machine body.

[0008] More preferably, the tops of the fixed mold and the movable mold are both provided with lifting ears.

[0009] More preferably, the pre-tightening mechanism includes a first oil cylinder, a mounting tube, an electric telescopic rod, a push block, a clamping claw and a torsion spring. The front and rear parts of the fixed mold seat are connected to the first oil cylinder, the telescopic ends of the first oil cylinder are connected to the mounting tube, the inside of the mounting tube is connected to the electric telescopic rod, the telescopic ends of the electric telescopic rod are connected to push blocks, the left side of the mounting tube is rotatably connected to a plurality of clamping claws, the push block is extruded and fitted with the clamping claws, and a plurality of torsion springs are connected between the clamping claws and the mounting tube.

[0010] More preferably, a ball is further included, and a ball is provided on one side of the clamping claw close to the mounting tube.

[0011] More preferably, the fixing mechanism includes a fixed seat, a fixed block, an electromagnetic frame and a fixing pin, and adjacent sides of the fixed mold seat and the movable mold seat are slidably connected with multiple groups of fixed seats, each group consists of two fixed seats, and the fixed seats in the same group are connected with fixed blocks, the fixed blocks are slidably connected with electromagnetic frames, and the electromagnetic frames are connected with fixing pins.

[0012] More preferably, it also includes a jacking assembly, which includes a second oil cylinder and a pressure sensor. Multiple second oil cylinders are arranged at the bottom of the fixed mold, the second oil cylinders are connected to the body of the die-casting machine, and pressure sensors are connected to the telescopic ends of the second oil cylinders, which are in contact with the bottom of the fixed mold.

[0013] More preferably, it also includes a lateral alignment mechanism, which includes a mounting frame, a movable frame, a spring and a contact wheel group. The fixing pin is connected to the mounting frame on one side close to the positioning angle iron, and the mounting frame is slidably connected to the movable frame. A spring is connected between the movable frame and the adjacent mounting frame, and the movable frame is provided with a contact wheel group on one side close to the positioning angle iron.

[0014] The beneficial effects are as follows: 1. The present invention controls the expansion of the clamping claw through the push block on the telescopic end of the electric telescopic rod, and cooperates with the first oil cylinder to control the installation tube to drive the electric telescopic rod, the push block and the clamping claw to reset, so that the clamping claw is close to the positioning angle iron, and exerts a pulling force, so that the positioning angle iron drives one side of the fixed mold to be close to the fixed mold seat, which can facilitate the rapid positioning of the mold and avoid the problem of mold tilt and difficulty in adjusting when the reducer housing die-casting mold is hoisted and installed, thereby improving the efficiency of replacing the reducer housing die-casting mold and reducing labor intensity.

[0015] 2. The present invention can determine whether the fixed mold and the movable mold are in a horizontal state through the pressure at different positions displayed on the pressure sensor, and can determine whether the fixed mold and the movable mold are firmly fixed according to the change of the pressure sensor value after the fixed mold and the movable mold are fixed, and can lift the bottom of the fixed mold and the movable mold to facilitate the adjustment of the position of the fixed mold and the movable mold.

[0016] 3. The present invention first contacts the positioning angle iron through the contact wheel group, and adjusts the positions of the fixed mold and the movable mold by pushing the positioning angle iron, so that the fixed mold and the movable mold are aligned, thereby improving the accuracy of mold replacement and installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.

[0019] Figure 3 It is a schematic diagram of a first three-dimensional structure of the pre-tightening mechanism of the present invention.

[0020] Figure 4 It is a schematic diagram of a second three-dimensional structure of the preload mechanism of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the first part of the pre-tightening mechanism of the present invention.

[0022] Figure 6 It is a partial structural schematic diagram of the preload mechanism of the present invention.

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the second part of the pre-tightening mechanism of the present invention.

[0024] Figure 8 It is a structural schematic diagram of the fixing mechanism of the present invention.

[0025] Fig. 9 It is a three-dimensional structural schematic diagram of the fixing mechanism of the present invention.

[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the fixing mechanism of the present invention in a non-working state.

[0027] Fig.11 It is a schematic diagram of the three-dimensional structure of the jacking assembly of the present invention.

[0028] Fig.12 It is a schematic structural diagram of the jacking assembly of the present invention.

[0029] Fig.13 It is a schematic diagram of the three-dimensional structure of the lateral alignment mechanism of the present invention.

[0030] Among them, the above-mentioned drawings include the following figure marks: 1_die-casting machine body, 11_fixed die seat, 12_support column, 13_movable die seat, 14_protective door, 15_fixed die mold, 16_movable die mold, 17_positioning angle iron, 2_pre-tightening mechanism, 20_first oil cylinder, 21_installing cylinder, 22_electric telescopic rod, 23_push block, 24_clamping claw, 25_torsion spring, 26_ball, 3_fixing mechanism, 30_fixing seat, 31_fixing block, 32_electromagnetic frame, 33_fixing pin, 4_lifting assembly, 40_second oil cylinder, 41_pressure sensor, 5_lateral alignment mechanism, 50_installing frame, 51_moving frame, 52_spring, 53_contact wheel group. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] A reducer housing die-casting device capable of rapid positioning, such as Figure 1-Figure 13 As shown, it includes a die-casting machine body 1, a fixed die seat 11, support columns 12, a movable die seat 13, a protective door 14, a fixed die mold 15, a movable die mold 16, a positioning angle iron 17, a pre-tightening mechanism 2 and a fixing mechanism 3. The fixed die seat 11 is provided on the right side of the die-casting machine body 1, a plurality of support columns 12 are connected to the left side of the fixed die seat 11, and the movable die seat 13 is slidably connected between the left parts of the support columns 12. The protective door 14 is slidably connected to the die-casting machine body 1, a fixed die mold 15 is provided on the left side of the fixed die seat 11, and a movable die mold 16 is provided on the right side of the movable die seat 13. The front and rear sides of the fixed die mold 15 close to one end of the fixed die seat 11 are connected with positioning angle irons 17, the fixed die seat 11 is provided with a pre-tightening mechanism 2, and the fixing mechanism 3 is provided on the side where the fixed die seat 11 and the movable die seat 13 are close to each other.

[0033] Lifting ears are provided on the top of the fixed mold 15 and the movable mold 16 to facilitate the lifting of the fixed mold 15 and the movable mold 16 by lifting equipment;

[0034] The preload mechanism 2 includes a first oil cylinder 20, a mounting tube 21, an electric telescopic rod 22, a push block 23, a clamping claw 24 and a torsion spring 25. The front and rear parts of the fixed mold base 11 are connected to the first oil cylinder 20. The telescopic ends of the first oil cylinder 20 are connected to the mounting tube 21. The inside of the mounting tube 21 is connected to the electric telescopic rod 22. The telescopic ends of the electric telescopic rod 22 are connected to the push blocks 23. The left side of the mounting tube 21 is rotatably connected to a plurality of clamping claws 24. The push blocks 23 are pressed and matched with the clamping claws 24. A plurality of torsion springs 25 are connected between the clamping claws 24 and the mounting tube 21. The telescopic end of the first oil cylinder 20 controls the movement of the mounting tube 21, and the movement of the mounting tube 21 controls the electric telescopic rod 22 and the push blocks 23 and the clamping claw 24 move, and after the clamping claw 24 passes through the corresponding positioning angle iron 17, the electric telescopic rod 22 pushes the push block 23 to move, and the push block 23 squeezes and pushes the clamping claw 24, so that the clamping claw 24 rotates and unfolds, and forms a limit with the positioning angle iron 17, and then the first oil cylinder 20 controls the installation cylinder 21 to drive the electric telescopic rod 22, the push block 23 and the clamping claw 24 to reset, so that the clamping claw 24 is close to the positioning angle iron 17, and a tensile force is applied, so that the positioning angle iron 17 drives one side of the fixed mold 15 to be close to the fixed mold seat 11, so as to prevent the fixed mold 15 and the movable mold 16 from tilting, and the electric telescopic rod 22 controls the push block 23 to reset, and the clamping claw 24 loses the extrusion torsion spring 25 and rebounds to automatically rotate and close;

[0035] A ball 26 is also included. The ball 26 is provided on one side of the clamping claw 24 close to the mounting tube 21 to reduce the friction between the clamping claw 24 and the positioning angle iron 17;

[0036] The fixing mechanism 3 includes a fixing seat 30, a fixing block 31, an electromagnetic frame 32 and a fixing pin 33. The adjacent sides of the fixed mold seat 11 and the movable mold seat 13 are slidably connected with multiple groups of fixing seats 30, each group is composed of two fixing seats 30, and the fixing seats 30 in the same group are connected with fixing blocks 31, and the fixing blocks 31 are slidably connected with electromagnetic frames 32, and the electromagnetic frames 32 are connected with fixing pins 33. The fixing seats 30 are slidably adapted to the hanging state of the fixed mold 15 and the movable mold 16. When the fixed mold 15 and the movable mold 16 need to be fixed, the fixing pin 33 is pushed close to the fixed mold 15 and the movable mold 16, and the fixing pin 33 is inserted into the corresponding fixed mold 15 and the movable mold 16, and then the electromagnetic frame 32 forms a magnetic attraction with the fixing seat 30 to fix the fixing pin 33, and the fixing pin 33 is inserted into the fixed mold 15 and the movable mold 16 to fix the fixed mold 15 and the movable mold 16;

[0037] It also includes a lifting component 4, which includes a second oil cylinder 40 and a pressure sensor 41. A plurality of second oil cylinders 40 are arranged at the bottom of the fixed mold 15, and the second oil cylinders 40 are connected to the die-casting machine body 1. The telescopic ends of the second oil cylinders 40 are connected to pressure sensors 41, and the pressure sensors 41 are in contact with the bottom of the fixed mold 15. Through the pressure at different positions displayed on the pressure sensor 41, it can be judged whether the fixed mold 15 and the movable mold 16 are in a horizontal state, and after the fixed mold 15 and the movable mold 16 are fixed, it can be judged whether the fixed mold 15 and the movable mold 16 are firmly fixed according to the change of the value of the pressure sensor 41, and the bottom of the fixed mold 15 and the movable mold 16 can be lifted, so as to facilitate the adjustment of the position of the fixed mold 15 and the movable mold 16;

[0038] It also includes a lateral alignment mechanism 5, which includes a mounting frame 50, a movable frame 51, a spring 52 and a contact wheel group 53. The side of the fixed pin 33 close to the positioning angle iron 17 is connected to the mounting frame 50, and the mounting frame 50 is slidably connected to the movable frame 51. The spring 52 is connected between the movable frame 51 and the adjacent mounting frame 50. The side of the movable frame 51 close to the positioning angle iron 17 is provided with a contact wheel group 53. When the fixed pin 33 is inserted into the fixed mold 15 and the movable mold 16, the contact wheel group 53 first contacts the positioning angle iron 17, and adjusts the position of the fixed mold 15 and the movable mold 16 by pushing the positioning angle iron 17, so that the fixed mold 15 and the movable mold 16 are aligned, thereby improving the accuracy of mold replacement and installation;

[0039] When the present invention is in use, the fixed mold 15 and the movable mold 16 are first combined, and then the fixed mold 15 and the movable mold 16 are hoisted between the fixed mold base 11 and the movable mold base 13 by a hoisting device, the fixed mold 15 is close to the fixed mold base 11, and the movable mold 16 is close to the movable mold base 13. After the hoisting device lowers the fixed mold 15 and the movable mold 16 so that the positioning angle iron 17 is roughly aligned with the clamping claw 24, the telescopic end of the first oil cylinder 20 controls the installation cylinder 21 to move, and the installation cylinder 21 moves to control the electric telescopic rod 22, the push block 23 and the clamping claw 24 to move. After the clamping claw 24 passes through the corresponding positioning angle iron 17, the electric telescopic rod 22 pushes the push block 23 to move, and the push block 23 squeezes and pushes the clamping claw 24, so that the clamping claw 24 rotates and expands , forming a limit with the positioning angle iron 17, and then the first oil cylinder 20 controls the installation cylinder 21 to drive the electric telescopic rod 22, the push block 23 and the clamping claw 24 to reset, so that the clamping claw 24 is close to the positioning angle iron 17, and exerts a pulling force, so that the positioning angle iron 17 drives one side of the fixed mold 15 to be close to the fixed mold seat 11, to prevent the fixed mold 15 and the movable mold 16 from tilting, the electric telescopic rod 22 controls the push block 23 to reset, the clamping claw 24 loses the extrusion torsion spring 25 rebounds and automatically rotates and closes, after the clamping claw 24 pre-tightens the fixed mold 15 and the movable mold 16, the fixed mold 15 and the movable mold 16 can be fine-tuned to make them in the accurate position, and the ball 26 can reduce the friction between the movement of the fixed mold 15 and the movable mold 16 and the clamping claw 24 during fine-tuning, and the fixed mold 1 When the fixed mold 15 and the movable mold 16 are installed and fine-tuned, the telescopic end of the second oil cylinder 40 controls the pressure sensor 41 to move up and down, and lifts and supports the bottom of the fixed mold 15 and the movable mold 16 to assist the loading and unloading of the fixed mold 15 and the movable mold 16. The pressure at different positions displayed on the pressure sensor 41 can be used to determine whether the fixed mold 15 and the movable mold 16 are in a horizontal state, and the change in the value of the pressure sensor 41 after the fixed mold 15 and the movable mold 16 are fixed can be used to determine whether the fixed mold 15 and the movable mold 16 are firmly fixed. After the adjustment of the fixed mold 15 and the movable mold 16 is completed, the fixed seat 30 is controlled, and the fixed seat 30 slides to adapt to the lifting state of the fixed mold 15 and the movable mold 16. In the state, when the fixed mold 15 and the movable mold 16 need to be fixed, the fixing pin 33 is pushed close to the fixed mold 15 and the movable mold 16, and the fixing pin 33 is inserted into the corresponding fixed mold 15 and the movable mold 16, and then the electromagnetic frame 32 forms a magnetic attraction with the fixing seat 30 to fix the fixing pin 33, and the fixing pin 33 is inserted into the fixed mold 15 and the movable mold 16 to fix the fixed mold 15 and the movable mold 16, so that the movable mold 16 is docked with the movable mold seat 13, and the fixed mold 15 is docked with the fixed mold seat 11, and the installation operation of the fixed mold 15 and the movable mold 16 is completed. When the fixing pin 33 is inserted into the fixed mold 15 and the movable mold 16, the contact wheel group 53 first contacts with the positioning angle iron 17,And by pushing the positioning angle iron 17 to adjust the position of the fixed mold 15 and the movable mold 16, the fixed mold 15 and the movable mold 16 are aligned to improve the accuracy of mold replacement and installation.

[0040] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reducer housing die-casting device capable of rapid positioning, characterized in that: The die casting machine comprises a die casting machine body (1), a fixed die seat (11), a support column (12), a movable die seat (13), a fixed die mold (15), a movable die mold (16), a positioning angle iron (17), a pre-tightening mechanism (2) and a fixing mechanism (3). The die casting machine body (1) is provided with a fixed die seat (11) on the right side, a plurality of support columns (12) are connected to the left side of the fixed die seat (11), a movable die seat (13) is slidably connected between the left parts of the support columns (12), a fixed die mold (15) is provided on the left side of the fixed die seat (11), a movable die mold (16) is provided on the right side of the movable die seat (13), the front and rear sides of the fixed die mold (15) close to one end of the fixed die seat (11) are connected to positioning angle irons (17), the fixed die seat (11) is provided with a pre-tightening mechanism (2), and the fixing mechanism (3) is provided on the sides of the fixed die seat (11) and the movable die seat (13) close to each other.

2. A reducer housing die-casting device capable of rapid positioning according to claim 1, characterized in that: It also includes a protective door (14), which is slidably connected to the die-casting machine body (1).

3. A fast positioning reducer housing die-casting device according to claim 1, characterized in that: The tops of the fixed mold (15) and the movable mold (16) are both provided with lifting ears.

4. A reducer housing die-casting device capable of rapid positioning according to claim 1, characterized in that: The preload mechanism (2) comprises a first oil cylinder (20), a mounting tube (21), an electric telescopic rod (22), a push block (23), a clamping claw (24) and a torsion spring (25). The front and rear parts of the fixed die seat (11) are both connected to the first oil cylinder (20). The telescopic end of the first oil cylinder (20) is connected to the mounting tube (21). The interior of the mounting tube (21) is connected to the electric telescopic rod (22). The telescopic end of the electric telescopic rod (22) is connected to the push block (23). The left side of the mounting tube (21) is rotatably connected to a plurality of clamping claws (24). The push block (23) is pressed and matched with the clamping claw (24). A plurality of torsion springs (25) are connected between the clamping claw (24) and the mounting tube (21).

5. A fast positioning reducer housing die-casting device according to claim 4, characterized in that: It also includes a ball (26), and the ball (26) is arranged on one side of the clamping claw (24) close to the mounting tube (21).

6. A fast positioning reducer housing die-casting device according to claim 5, characterized in that: The fixing mechanism (3) comprises a fixing seat (30), a fixing block (31), an electromagnetic frame (32) and a fixing pin (33). A plurality of groups of fixing seats (30) are slidably connected to adjacent sides of the fixed die seat (11) and the movable die seat (13), each group of which is composed of two fixing seats (30). The fixing seats (30) in the same group are all connected to fixing blocks (31), the fixing blocks (31) are all slidably connected to the electromagnetic frames (32), and the electromagnetic frames (32) are all connected to the fixing pins (33).

7. A reducer housing die-casting device capable of rapid positioning according to claim 6, characterized in that: The invention also comprises a lifting assembly (4), the lifting assembly (4) comprising a second oil cylinder (40) and a pressure sensor (41), a plurality of second oil cylinders (40) are arranged at the bottom of the fixed die mold (15), the second oil cylinders (40) are connected to the die casting machine body (1), the telescopic ends of the second oil cylinders (40) are connected to the pressure sensors (41), and the pressure sensors (41) are in contact with the bottom of the fixed die mold (15).

8. A fast positioning reducer housing die-casting device according to claim 7, characterized in that: The invention also comprises a transverse alignment mechanism (5), which comprises a mounting frame (50), a movable frame (51), a spring (52) and a contact wheel group (53); the side of the fixed pin (33) close to the positioning angle iron (17) is connected to the mounting frame (50); the mounting frame (50) is slidably connected to the movable frame (51); the movable frame (51) is connected to an adjacent mounting frame (50) with a spring (52); and the side of the movable frame (51) close to the positioning angle iron (17) is provided with a contact wheel group (53).

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