Environment-friendly assembling and welding all-in-one machine based on steel structure machining and machining method thereof
By designing adjustable hydraulic telescopic rods and electric telescopic rods, combined with foam spraying, sandbox adsorption and vacuum fan collection, the problems of spark splash and toxic gas pollution in steel structure welding equipment are solved, and the safety and environmental protection effect of the environmentally friendly welding machine is achieved.
Patent Information
- Application Number
- CN202411210473.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-02-28
AI Technical Summary
During the use of existing steel structure welding equipment, the welding joints are distributed perpendicularly with the steel structure, causing a large number of sparks to splash, which is dangerous and polluted the environment and affects the health of staff.
An environmentally friendly welding machine is designed, including an adjustable hydraulic telescopic rod and an electric telescopic rod. The angle between the welded joint and the steel structure is adjusted by rotating the ring seat and the rotating gear to reduce spark generation. At the same time, foam spray structure is used to reduce sparks, sandbox adsorb sparks, vacuum fan collects smoke and particles, and activated carbon filter plate filters toxic gas.
It effectively reduces the generation and splash of sparks, protects the working environment, improves safety, and avoids the emission of toxic gases through adsorption and filtration measures.
Smart Images

Figure CN119525825A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an integrated welding machine for steel structure processing, in particular to an environmentally friendly integrated welding machine based on steel structure processing and a processing method thereof, belonging to the technical field of steel structure welding. Background Art
[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, venues, super high-rise buildings, bridges and other fields. Steel structures are prone to rust. Generally, steel structures need to be rust-free, galvanized or painted, and they need regular maintenance; After searching, a welding and straightening machine for steel structure with publication number CN220805992U was disclosed; When using the existing steel structure welding equipment, two steel structures are placed inside the welding equipment, and the steel structures are welded by controlling the welding head through the telescopic structure. During the welding process, the welding head and the steel structure are often distributed vertically. Although it is convenient for welding the steel structure, it is easily affected by the welding angle and generates a large number of sparks. The splashing of a large number of sparks will not only affect the working environment, but also be very dangerous and prone to fire. At the same time, some toxic gases will be generated in the welding process. The dispersion of toxic gases will also pollute the environment. If inhaled by workers, it will also cause irreversible damage to the workers. Summary of the invention
[0003] The purpose of the present invention is to provide an environmentally friendly integrated welding machine based on steel structure processing and a processing method thereof, which can solve the problem that in the use of existing steel structure welding equipment, two steel structures are placed inside the welding equipment, and the steel structure is welded by controlling the welding head through a telescopic structure. During the welding process, the welding head and the steel structure are often distributed vertically. Although it is convenient for welding the steel structure, it is easily affected by the welding angle and generates a large number of sparks. The splashing of a large number of sparks will not only affect the working environment, but also be very dangerous and prone to fire. At the same time, during the welding process, some toxic gases will also be generated. The dispersion of toxic gases will also pollute the environment. If inhaled by workers, it will also cause irreversible damage to the workers.
[0004] In order to achieve the above-mentioned purpose, the main technical scheme adopted by the present invention includes: an environmentally friendly integrated welding machine based on steel structure processing, including a base, a workbench is arranged on the upper end of the base, two sliding rails are arranged on both sides of the upper end of the workbench, and a plurality of support seats are movably installed on the surface of the two sliding rails, a limited position structure is arranged between the support seat and the sliding rail, a rotating ring seat is rotatably installed in the middle of the support seat, a fixing groove is opened in the middle of the rotating ring seat, a rotating structure is arranged on the outer side of the rotating ring seat, a protective cover is movably installed on the upper end of the workbench, observation glasses are arranged on both sides of the protective cover, a hydraulic telescopic rod is movably installed on the upper end of the protective cover, the hydraulic telescopic rod moves vertically at the upper end inside the protective cover, a welding head is installed on the lower end of the hydraulic telescopic rod, foam spraying structures are arranged on both sides of the welding head, a smoking pipe is arranged on one side of the protective cover, an air suction and dust suction structure is arranged inside the base, a sand box is arranged in the middle of the upper end of the workbench, and a plurality of electromagnetic rods are evenly and movably interspersed inside the sand box.
[0005] Preferably, the foam spraying structure includes a foam box, which is fixedly mounted on the upper end of the protective cover, and foam nozzles are installed at both ends of the welding head. The foam nozzles are inclined, and the lower end of the foam spray faces the welding head. A connecting pipe is installed on the upper end of the foam nozzle, and the upper end of the connecting pipe is connected to the foam box.
[0006] Preferably, the air suction and dust suction structure includes an installation groove, which is opened inside the base, and air outlet grooves are opened on both sides of the lower end of the installation groove. A frame is installed inside the installation groove, a driving source is installed at the lower end of the frame, and a dust suction fan is installed at the output end of the driving source. A dust box is detachably installed at the upper end of the installation groove, and one end of the dust box is connected to the air suction pipe.
[0007] Preferably, a water storage box is provided on one side of the base, a removable side panel is provided on one side of the water storage box, an activated carbon filter plate is detachably installed on the upper end of the water storage box, the activated carbon filter plate is located on one side of the removable side panel, and an air outlet is provided on the upper end of one side of the water storage box.
[0008] Preferably, air collecting boxes are installed on both sides of the base, the air collecting boxes are located on one side of the air outlet slot, an exhaust pipe is installed on one side of the collecting box, and one end of the exhaust pipe is inserted into the lower end of the water storage box.
[0009] Preferably, a sand falling trough is provided inside the base, the upper end of the sand falling trough is connected to the sand box, a movable baffle is movably installed at the upper end of the sand falling trough, one end of the movable baffle is rotatably connected to the inner wall of the bolt groove, and a sand outlet is provided on one side of the sand falling trough.
[0010] Two fixing bars are fixedly installed on one side of the inner wall of the sand falling trough, two adjusting screws are rotatably installed between the two fixing bars, the two adjusting screws are connected to each other through a transmission sprocket and a transmission chain, movable sleeves on the surfaces of the two adjusting screws are provided with movable screw sleeves, a movable support rod is movably installed on one side of the movable screw sleeve, one end of the movable support rod is movably connected to a movable baffle, a second motor is installed on the upper end of the fixing bar, and an output end of the second motor is drivingly connected to one of the adjusting screws.
[0011] Preferably, the limiting structure includes a groove, which is opened on one side of the sliding rail, and an offset rack is arranged inside the groove. Adjustment grooves are opened inside both sides of the support seat, and a clamping rod passes through the inside of the adjustment groove. One end of the clamping rod is movably inserted into the inside of the groove, and a fixing tooth block is installed at one end of the clamping rod, and the fixing tooth block is clamped with the offset rack. A movable block is provided on the surface of the clamping rod, and a clamping spring connected to the movable block is provided on the surface of the clamping rod. One end of the clamping rod is movably inserted into the outer side of the support seat and a pull block is installed.
[0012] Preferably, the rotating structure includes an electric telescopic rod, which is installed on both sides of the rotating ring seat, one end of the electric telescopic rod is movably inserted into the interior of the fixed groove and is installed with a fixed suction cup, one side of the interior of the fixed groove is movably installed with a movable roller, and a transmission gear ring is provided on the outer side of the rotating ring seat, rotating rods are rotatably installed on both sides of the upper end of the workbench, and a first motor is installed at both ends of the workbench, and the output end of the first motor is transmission-connected to the rotating rod, connecting grooves are opened on both sides of the rotating rod, and a rotating gear is movably sleeved on the outer side of the rotating rod, and the rotating gear is movably installed inside the support seat, the rotating gear is meshed with the transmission gear ring, and connecting blocks are provided on both sides of the inner wall of the rotating gear, and the connecting blocks are slidably connected to the connecting grooves.
[0013] A processing method of an environmentally friendly welding machine based on steel structure processing, S1. Two steel structures are inserted into the fixing grooves of the support seats on both sides. Under the action of the electric telescopic rod and the fixed suction cup, the steel structure is fixed inside the support seat. One end of the two steel structures fits together. During the welding process, the first motor drives the rotating rod to rotate, and the rotating rod drives the rotating gear to rotate through the connecting block and the connecting groove. The rotating gear drives the rotating ring seat to rotate through the transmission gear ring, so that the steel structure rotates. In conjunction with the hydraulic telescopic rod that can move vertically inside the protective cover, the angle between the welding head and the steel structure can be adjusted. The closer to the horizontal, the less sparks are generated, which can protect the working environment. S2. During welding, the foam combustion inhibitor inside the foam box is sprayed on the steel structure welding point through the connecting pipe, which can reduce the generation of sparks. The sparks generated by welding fall into the inside of the sandbox, which can protect the working environment, prevent sparks from splashing, and improve safety. Under the action of the electromagnetic rod inside the sandbox, the debris inside the sandbox can be adsorbed and collected; S3. The driving source inside the installation slot is running, and the dust suction fan rotates, so that suction is generated inside the installation slot. The suction pipe can collect the smoke and particles generated inside the protective cover, so that the smoke and particles enter the dust collecting box, and the toxic gas is discharged through the air outlet slot at the lower end of the installation slot. The discharged gas enters the water storage box through the gas collecting box and the exhaust pipe. Part of the toxic gas can be neutralized with the water inside the water storage box. The gas that cannot be neutralized can be filtered through the activated carbon filter plate and finally discharged through the air outlet to avoid the discharge of toxic gas and polluting the working environment.
[0014] The present invention has at least the following beneficial effects: 1. In the present invention, two steel structures are inserted into the fixing grooves of the support seats on both sides. Under the action of the electric telescopic rod and the fixed suction cup, the steel structure is fixed inside the support seat, and one end of the two steel structures fits together. During the welding process, the first motor drives the rotating rod to rotate, and the rotating rod drives the rotating gear to rotate through the connecting block and the connecting groove. The rotating gear drives the rotating ring seat to rotate through the transmission gear ring, so that the steel structure rotates, and the hydraulic telescopic rod can be matched with the vertical movement inside the protective cover, so that the angle between the welding head and the steel structure can be adjusted. The closer to the horizontal, the less sparks are generated, and the working environment can be protected.
[0015] 2. In the present invention, during welding, the foam combustion inhibitor inside the foam box is sprayed on the welding point of the steel structure through the connecting pipe, which can reduce the generation of sparks. The driving source inside the installation groove is running, and the dust suction fan rotates, so that suction is generated inside the installation groove. The suction pipe can collect the smoke and particles generated inside the protective cover, so that the smoke and particles enter the interior of the dust collecting box, and the toxic gas is discharged through the air outlet slot at the lower end of the installation groove. The discharged gas enters the interior of the water storage box through the gas collecting box and the exhaust pipe. Part of the toxic gas can be neutralized with the water inside the water storage box. The gas that cannot be neutralized can be filtered through the activated carbon filter plate and finally discharged through the air outlet to avoid the discharge of toxic gas and polluting the working environment.
[0016] 3. In the present invention, the sparks generated by welding fall into the interior of the sandbox, which can protect the working environment, prevent sparks from flying, and improve safety. Under the action of the electromagnetic rod inside the sandbox, the debris inside the sandbox can be adsorbed and collected. When welding is stopped, the second motor drives the adjusting screw to rotate, and the two adjusting screws rotate synchronously through the transmission sprocket and the transmission chain. The movable screw sleeve moves along the surface of the adjusting screw under the action of the thread, and the movable screw sleeve drives one end of the movable support rod to move, and the other end of the movable support rod drives the movable baffle to rotate, so that the sand inside the sandbox falls into the interior of the sand falling trough, which can be separated from the debris adhered to the surface of the electromagnetic rod, and the sand inside the sand falling trough can be discharged through the sand outlet, which is convenient for recycling.
[0017] 4. In the present invention, the user pulls the clamping rod through the pulling block. When the clamping rod moves, the clamping spring is compressed by the movable block, and the clamping rod drives the fixing tooth block to move, so that the fixing tooth block is disengaged from the offset rack, so that the support seat can move along the sliding rail. When the support seat moves to a suitable position, the user releases the clamping rod, and the clamping rod returns to its original position under the action of the clamping spring, so that the fixing tooth block is engaged with the offset rack, and the position of the support seat can be limited. By adjusting the position of the support seat, it is convenient to support and clamp steel structures of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 It is a schematic diagram of the three-dimensional structure of the device of the present invention; Figure 2 It is a schematic diagram of the bottom structure of the device of the present invention; Figure 3 It is a schematic diagram of a half-section structure of the device of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the sand falling chamber of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Figure 6 It is a schematic diagram of the structure of the support base installation in the device of the present invention; Figure 7 It is a schematic diagram of a half-section structure of the support base installation position in the device of the present invention; Figure 8 For the present invention Figure 7 The enlarged structural diagram at B in the middle; Fig. 9 It is a schematic diagram of the side cross-sectional structure of the support base installation position in the device of the present invention; Fig.10 For the present invention Fig. 9 Enlarged structural diagram at point C in the middle.
[0019] In the figure, 100, base; 200, work table; 210, sliding rail; 211, groove; 212, offset rack; 220, rotating rod; 221, first motor; 222, connecting groove; 300, protective cover; 310, observation glass; 320, hydraulic telescopic rod; 321, welding head; 400, support seat; 410, rotating ring seat; 411, fixed groove; 412, movable roller; 413, fixed suction cup; 414, transmission gear ring; 415, electric telescopic rod; 420, rotating gear; 421, connecting block; 430, clamping rod; 431, movable block; 432 , fixing tooth block; 433, compression spring; 500, foam box; 510, foam nozzle; 600, smoking pipe; 610, air collecting box; 611, exhaust pipe; 620, air outlet; 621, water storage box; 622, activated carbon filter plate; 630, installation slot; 631, air outlet slot; 632, driving source; 633, dust suction fan; 634, dust collecting box; 700, sand falling slot; 710, sand box; 720, electromagnetic rod; 730, movable baffle; 740, fixing strip; 741, second motor; 742, adjusting screw; 743, movable screw sleeve; 744, movable support rod. DETAILED DESCRIPTION
[0020] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0021] like Figures 1 to 10As shown, an environmentally friendly integrated welding machine based on steel structure processing includes a base 100, a workbench 200 is arranged on the upper end of the base 100, two sliding rails 210 are arranged on both sides of the upper end of the workbench 200, a plurality of support seats 400 are movably installed on the surface of the two sliding rails 210, a rotating ring seat 410 is rotatably installed in the middle of the support seat 400, a fixed groove 411 is opened in the middle of the rotating ring seat 410, a rotating structure is arranged on the outer side of the rotating ring seat 410, and the rotating structure includes an electric telescopic rod 415, the electric telescopic rod 415 is installed on both sides of the rotating ring seat 410, one end of the electric telescopic rod 415 is movably inserted in the interior of the fixed groove 411 and is installed with a fixed suction cup 413, a movable roller 412 is movably installed on one side of the interior of the fixed groove 411, a transmission gear ring 414 is arranged on the outer side of the rotating ring seat 410, and the upper end of the workbench 200 is provided with a movable roller 412. A rotating rod 220 is rotatably installed, and first motors 221 are installed at both ends of the workbench 200. The output end of the first motor 221 is transmission-connected with the rotating rod 220. Connecting grooves 222 are provided on both sides of the rotating rod 220. A rotating gear 420 is movably sleeved on the outer side of the rotating rod 220. The rotating gear 420 is movably installed inside the support seat 400. The rotating gear 420 is meshed with a transmission gear ring 414. Connecting blocks 421 are provided on both sides of the inner wall of the rotating gear 420. The connecting blocks 421 are slidably connected with the connecting groove 222. A protective cover 300 is movably installed on the upper end of the workbench 200. Observation glasses 310 are provided on both sides of the protective cover 300. A hydraulic telescopic rod 320 is movably installed on the upper end of the inner part of the protective cover 300. The hydraulic telescopic rod 320 moves vertically at the upper end inside the protective cover 300, and a welding head 321 is installed on the lower end of the hydraulic telescopic rod 320. In the present invention, two steel structures are inserted into the fixing grooves 411 of the support seats 400 on both sides. Under the action of the electric telescopic rod 415 and the fixed suction cup 413, the steel structure is fixed inside the support seat 400, and one end of the two steel structures is fitted together. During the welding process, the first motor 221 drives the rotating rod 220 to rotate, and the rotating rod 220 drives the rotating gear 420 to rotate through the connecting block 421 and the connecting groove 222. The rotating gear 420 drives the rotating ring seat 410 to rotate through the transmission gear ring 414, so that the steel structure rotates, and the hydraulic telescopic rod 320 can be matched with the vertical movement inside the protective cover 300. The angle between the welding head 321 and the steel structure can be adjusted. The closer to the horizontal, the fewer sparks are generated, and the working environment can be protected.
[0022] like Figures 1 to 3As shown, an environmentally friendly integrated welding machine based on steel structure processing, a foam spraying structure is provided on both sides of a welding head 321, the foam spraying structure comprises a foam box 500, the foam box 500 is fixedly mounted on the upper end of a protective cover 300, a foam spray head 510 is installed at both ends of the welding head 321, the foam spray head 510 is inclined, the lower end of the foam spray faces the welding head 321, a connecting pipe is installed at the upper end of the foam spray head 510, and the upper end of the connecting pipe is connected to the foam box 500; In the present invention, during welding, the foam combustion inhibitor inside the foam box 500 is sprayed onto the welding position of the steel structure through the connecting pipe, which can reduce the generation of sparks.
[0023] like Figures 1 to 3 As shown, an environmentally friendly welding machine based on steel structure processing, a smoke pipe 600 is arranged on one side of the protective cover 300, and an air suction and dust suction structure is arranged inside the base 100, and the air suction and dust suction structure includes a mounting slot 630, and the mounting slot 630 is arranged inside the base 100, and both sides of the lower end of the mounting slot 630 are provided with air outlet slots 631, and a frame is installed inside the mounting slot 630, and a driving source 632 is installed at the lower end of the frame, and a dust suction fan 633 is installed at the output end of the driving source 632, and a dust collecting box 634 is detachably installed at the upper end of the mounting slot 630, and one end of the dust collecting box 634 Connected to the air suction pipe, a water storage box 621 is provided on one side of the base 100, a detachable side panel is provided on one side of the water storage box 621, an activated carbon filter plate 622 is detachably installed on the upper end of the water storage box 621, the activated carbon filter plate 622 is located on one side of the detachable side panel, an air outlet is provided on the upper end of one side of the water storage box 621, air collecting boxes 610 are installed on both sides of the base 100, the air collecting box 610 is located on one side of the air outlet slot 631, an exhaust pipe 611 is installed on one side of the collecting box, and one end of the exhaust pipe 611 is inserted into the lower end of the water storage box 621; In the present invention, the driving source 632 inside the installation groove 630 is running, and the dust suction fan 633 rotates, so that suction is generated inside the installation groove 630. The suction pipe can collect the smoke and particles generated inside the protective cover 300, so that the smoke and particles enter the interior of the dust collecting box 634, and the toxic gas is discharged through the air outlet slot 631 at the lower end of the installation groove 630. The exhausted gas enters the interior of the water storage box 621 through the gas collecting box 610 and the exhaust pipe 611. Part of the toxic gas can be neutralized with the water inside the water storage box 621. The gas that cannot be neutralized can be filtered through the activated carbon filter plate 622 and finally discharged through the air outlet, thereby avoiding the discharge of toxic gas and polluting the working environment.
[0024] like Figures 3 to 5As shown, an environmentally friendly integrated welding machine based on steel structure processing, a sand box 710 is installed in the middle of the upper end of the workbench 200, and multiple electromagnetic rods 720 are evenly and movably interspersed inside the sand box 710. A sand falling trough 700 is opened inside the base 100, and the upper end of the sand falling trough 700 is connected to the sand box 710. A movable baffle 730 is movably installed on the upper end of the sand falling trough 700. One end of the movable baffle 730 is rotatably connected to the inner wall of the bolt groove, a sand outlet is opened on one side of the sand falling trough 700, and a fixedly installed inner wall of the sand falling trough 700 is fixedly installed on one side. There are two fixed bars 740, two adjusting screws 742 are rotatably installed between the two fixed bars 740, and the two adjusting screws 742 are connected to each other through a transmission sprocket and a transmission chain. The surfaces of the two adjusting screws 742 are movably sleeved with a movable screw sleeve 743, and a movable support rod 744 is movably installed on one side of the movable screw sleeve 743. One end of the movable support rod 744 is movably connected to the movable baffle 730. A second motor 741 is installed on the upper end of the fixed bar 740, and the output end of the second motor 741 is connected to one of the adjusting screws 742. In the present invention, the sparks generated by welding fall into the interior of the sandbox 710, which can protect the working environment, prevent sparks from flying, and improve safety. Under the action of the electromagnetic rod 720 inside the sandbox 710, the debris inside the sandbox 710 can be adsorbed and collected. When welding is stopped, the second motor 741 drives the adjusting screw 742 to rotate, and the two adjusting screws 742 rotate synchronously through the transmission sprocket and the transmission chain. The movable screw sleeve 743 moves along the surface of the adjusting screw 742 under the action of the thread, and the movable screw sleeve 743 drives one end of the movable support rod 744 to move, and the other end of the movable support rod 744 drives the movable baffle 730 to rotate, so that the sand inside the sandbox 710 falls into the interior of the sand falling trough 700, which can be separated from the debris adhered to the surface of the electromagnetic rod. The sand inside the sand falling trough 700 can be discharged through the sand outlet, which is convenient for recycling.
[0025] like Figures 6 to 10 As shown, an environmentally friendly integrated welding machine based on steel structure processing is provided between the support seat 400 and the sliding rail 210, and the limiting structure includes a groove 211, the groove 211 is opened on one side of the sliding rail 210, and a dislocated rack 212 is arranged inside the groove 211. Adjustment grooves are opened inside both sides of the support seat 400, and a clamping rod 430 runs through the inside of the adjustment groove. One end of the clamping rod 430 is movably inserted into the groove 211, and a clamping tooth block 432 is installed at one end of the clamping rod 430. The clamping tooth block 432 is clamped with the dislocated rack 212, and a movable block 431 is sleeved on the surface of the clamping rod 430. A compression spring 433 connected to the movable block 431 is sleeved on the surface of the clamping rod 430, and one end of the clamping rod 430 is movably inserted into the outer side of the support seat 400 and is installed with a pull block; In the present invention, the user pulls the clamping rod 430 through the pulling block. When the clamping rod 430 moves, the clamping spring 433 is compressed by the movable block 431, and the clamping rod 430 drives the fixing tooth block 432 to move, so that the fixing tooth block 432 is disengaged from the offset rack 212, so that the support seat 400 can move along the sliding rail 210. When the support seat 400 moves to a suitable position, the user releases the clamping rod 430, and the clamping rod 430 returns to its original position under the action of the clamping spring 433, so that the fixing tooth block 432 is engaged with the offset rack 212, and the position of the support seat 400 can be limited. By adjusting the position of the support seat 400, it is convenient to support and clamp steel structures of different lengths.
[0026] A processing method of an environmentally friendly welding machine based on steel structure processing, S1. Two steel structures are inserted into the fixing grooves 411 of the support seats 400 on both sides. Under the action of the electric telescopic rod 415 and the fixed suction cup 413, the steel structure is fixed inside the support seat 400. One end of the two steel structures fits together. During the welding process, the first motor 221 drives the rotating rod 220 to rotate. The rotating rod 220 drives the rotating gear 420 to rotate through the connecting block 421 and the connecting groove 222. The rotating gear 420 drives the rotating ring seat 410 to rotate through the transmission gear ring 414, so that the steel structure rotates, and the hydraulic telescopic rod 320 can be matched with the vertical movement inside the protective cover 300. The angle between the welding head 321 and the steel structure can be adjusted. The closer to the horizontal, the less sparks are generated, which can protect the working environment. S2. During welding, the foam combustion inhibitor inside the foam box 500 is sprayed on the welding part of the steel structure through the connecting pipe, which can reduce the generation of sparks. The sparks generated by welding fall into the inside of the sandbox 710, which can protect the working environment, prevent sparks from flying, and improve safety. Under the action of the electromagnetic rod 720 inside the sandbox 710, the debris inside the sandbox 710 can be adsorbed and collected; S3. The driving source 632 inside the installation slot 630 is running, and the dust suction fan 633 rotates, so that suction is generated inside the installation slot 630. The suction pipe can collect the smoke and particles generated inside the protective cover 300, so that the smoke and particles enter the dust collecting box 634, and the toxic gas is discharged through the air outlet slot 631 at the lower end of the installation slot 630. The discharged gas enters the water storage box 621 through the gas collecting box 610 and the exhaust pipe 611. Part of the toxic gas can be neutralized with the water inside the water storage box 621. The gas that cannot be neutralized can be filtered through the activated carbon filter plate 622 and finally discharged through the air outlet to avoid the discharge of toxic gas and polluting the working environment.
[0027] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0028] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0029] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. An environmentally friendly integrated welding machine based on steel structure processing, comprising a base (100), wherein a workbench (200) is arranged at the upper end of the base (100), characterized in that: Two sliding rails (210) are arranged on both sides of the upper end of the workbench (200), and a plurality of support seats (400) are movably mounted on the surfaces of the two sliding rails (210). A limiting structure is arranged between the support seats (400) and the sliding rails (210). A rotating ring seat (410) is rotatably mounted in the middle of the support seat (400), and a fixing groove (411) is provided in the middle of the rotating ring seat (410). A rotating structure is arranged on the outer side of the rotating ring seat (410). A protective cover (300) is movably mounted on the upper end of the workbench (200), and observation glasses (31 0), a hydraulic telescopic rod (320) is movably installed at the upper end of the interior of the protective cover (300), the hydraulic telescopic rod (320) moves vertically at the upper end of the interior of the protective cover (300), a welding head (321) is installed at the lower end of the hydraulic telescopic rod (320), both sides of the welding head (321) are provided with a foam spraying structure, a smoking pipe (600) is provided on one side of the protective cover (300), an air suction and dust suction structure is provided inside the base (100), a sandbox (710) is installed in the middle of the upper end of the workbench (200), and a plurality of electromagnetic rods (720) are uniformly and movably interspersed inside the sandbox (710).
2. The environmentally friendly integrated welding machine based on steel structure processing according to claim 1 is characterized in that: The foam spraying structure comprises a foam box (500), wherein the foam box (500) is fixedly mounted on the upper end of the protective cover (300), and foam spray heads (510) are mounted on both ends of the welding head (321), wherein the foam spray heads (510) are inclined, and the lower end of the foam spray head faces the welding head (321), and a connecting pipe is mounted on the upper end of the foam spray head (510), and the upper end of the connecting pipe is connected to the foam box (500).
3. The environmentally friendly integrated welding machine based on steel structure processing according to claim 1 is characterized in that: The air suction and dust suction structure comprises a mounting groove (630), wherein the mounting groove (630) is arranged inside the base (100), and air outlet grooves (631) are arranged on both sides of the lower end of the mounting groove (630), a frame is installed inside the mounting groove (630), a driving source (632) is installed at the lower end of the frame, and a dust suction fan (633) is installed at the output end of the driving source (632), and a dust collection box (634) is detachably installed at the upper end of the mounting groove (630), and one end of the dust collection box (634) is connected to the air suction pipe.
4. The environmentally friendly integrated welding machine based on steel structure processing according to claim 3 is characterized in that: A water storage box (621) is provided on one side of the base (100), a detachable side panel is provided on one side of the water storage box (621), an activated carbon filter plate (622) is detachably mounted on the upper end of the water storage box (621), the activated carbon filter plate (622) is located on one side of the detachable side panel, and an air outlet (620) is provided on the upper end of one side of the water storage box (621).
5. The environmentally friendly integrated welding machine based on steel structure processing according to claim 4 is characterized in that: An air collecting box (610) is installed on both sides of the base (100), the air collecting box (610) is located on one side of the air outlet slot (631), an exhaust pipe (611) is installed on one side of the collecting box, and one end of the exhaust pipe (611) is inserted into the lower end of the water storage box (621).
6. The environmentally friendly integrated welding machine based on steel structure processing according to claim 1 is characterized in that: A sand falling trough (700) is provided inside the base (100), the upper end of the sand falling trough (700) is connected to the sand box (710), a movable baffle (730) is movably installed at the upper end of the sand falling trough (700), one end of the movable baffle (730) is rotatably connected to the inner wall of the bolt groove, and a sand outlet is provided on one side of the sand falling trough (700).
7. The environmentally friendly integrated welding machine based on steel structure processing according to claim 6 is characterized in that: Two fixing bars (740) are fixedly mounted on one side of the inner wall of the sand falling trough (700), two adjusting screws (742) are rotatably mounted between the two fixing bars (740), the two adjusting screws (742) are transmission-connected to each other via a transmission sprocket and a transmission chain, movable screw sleeves (743) are movably mounted on the surfaces of the two adjusting screws (742), a movable support rod (744) is movably mounted on one side of the movable screw sleeve (743), one end of the movable support rod (744) is movably connected to a movable baffle (730), a second motor (741) is mounted on the upper end of the fixing bar (740), and an output end of the second motor (741) is transmission-connected to one of the adjusting screws (742).
8. The environmentally friendly integrated welding machine based on steel structure processing according to claim 1 is characterized in that: The limiting structure comprises a groove (211), the groove (211) being provided on one side of the sliding rail (210), an offset rack (212) being arranged inside the groove (211), adjustment grooves being provided inside both sides of the support seat (400), a clamping rod (430) being passed through the inside of the adjustment groove, one end of the clamping rod (430) being movably inserted into the groove (211), one end of the clamping rod (430) being provided with a clamping tooth block (432), the clamping tooth block (432) being clamped with the offset rack (212), a movable block (431) being sleeved on the surface of the clamping rod (430), a compression spring (433) being connected to the movable block (431) being sleeved on the surface of the clamping rod (430), one end of the clamping rod (430) being movably inserted into the outside of the support seat (400) and being provided with a pulling block.
9. The environmentally friendly integrated welding machine based on steel structure processing according to claim 1, characterized in that: The rotating structure comprises an electric telescopic rod (415), wherein the electric telescopic rod (415) is mounted on both sides of the rotating ring seat (410), one end of the electric telescopic rod (415) is movably inserted into the interior of the fixed groove (411) and is mounted with a fixed suction cup (413), one side of the interior of the fixed groove (411) is movably mounted with a movable roller (412), the outer side of the rotating ring seat (410) is provided with a transmission gear ring (414), both sides of the upper end of the workbench (200) are rotatably mounted with rotating rods (220), and both ends of the workbench (200) are mounted A first motor (221) is provided, wherein the output end of the first motor (221) is transmission-connected to a rotating rod (220), connecting grooves (222) are provided on both sides of the rotating rod (220), a rotating gear (420) is movably sleeved on the outer side of the rotating rod (220), the rotating gear (420) is movably mounted inside a support seat (400), the rotating gear (420) is meshed with a transmission gear ring (414), connecting blocks (421) are provided on both sides of the inner wall of the rotating gear (420), and the connecting blocks (421) are slidably connected to the connecting grooves (222).
10. A processing method of an environmentally friendly integrated welding machine based on steel structure processing, characterized in that: S1. Two steel structures are inserted into the fixing grooves (411) of the support seats (400) on both sides. Under the action of the electric telescopic rod (415) and the fixing suction cup (413), the steel structures are fixed inside the support seat (400). One ends of the two steel structures are fitted together. During the welding process, the first motor (221) drives the rotating rod (220) to rotate. The rotating rod (220) drives the rotating gear (420) to rotate through the connecting block (421) and the connecting groove (222). The rotating gear (420) drives the rotating ring seat (410) to rotate through the transmission gear ring (414), so that the steel structure rotates. In coordination with the hydraulic telescopic rod (320) being able to move vertically inside the protective cover (300), the angle between the welding head (321) and the steel structure can be adjusted. The closer it is to the horizontal, the less sparks are generated, thereby protecting the working environment. S2. During welding, the foam combustion inhibitor inside the foam box (500) is sprayed onto the welding part of the steel structure through the connecting pipe, which can reduce the generation of sparks. The sparks generated by welding fall into the inside of the sand box (710), which can protect the working environment, prevent sparks from flying, and improve safety. Under the action of the electromagnetic rod (720) inside the sand box (710), the debris inside the sand box (710) can be adsorbed and collected; S3, the driving source (632) inside the installation slot (630) is running, and the dust suction fan (633) rotates, so that suction is generated inside the installation slot (630), and the air suction pipe can collect the smoke and particles generated inside the protective cover (300), so that the smoke and particles enter the interior of the dust collecting box (634), and the toxic gas is discharged through the air outlet slot (631) at the lower end of the installation slot (630), and the discharged gas enters the interior of the water storage box (621) through the gas collecting box (610) and the exhaust pipe (611), and part of the toxic gas can be neutralized with the water inside the water storage box (621), and the gas that cannot be neutralized can be filtered through the activated carbon filter plate (622) and finally discharged through the air outlet, thereby avoiding the discharge of toxic gas and polluting the working environment.
Citation Information
Patent Citations
Welding and straightening all-in-one machine for steel structure
CN220805992U