Thermocompression bonding device

By designing an online hot pressing device, using an outer head robot and a telescopic device to realize online pressing of paper rolls, the problems of large land occupation and long transportation in the prior art are solved, and packaging efficiency and system safety are improved.

CN119527652APending Publication Date: 2025-02-28THE 704TH RES INST OF CHINA STATE SHIPBUILDING CORP
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Patent Information

Application Number
CN202411654655.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The hot pressing station in the existing kraft paper packaging system covers a large area and takes a long time to reciprocating conveying, resulting in low packaging efficiency.

Method used

An online hot pressing device is designed, using an outer head robot, clamping device, telescopic device and hot pressing plate to realize the pressing of the outer head without station switching after the front-end packaging process of the paper roll is completed, so as to realize the series arrangement of the hot pressing station and other packaging stations.

Benefits of technology

The area of ​​the hot pressing station is reduced, the packaging efficiency is improved, the direct or indirect contact between personnel and machinery and equipment is reduced, the safety of the system is improved, and the online independent operation of each station is realized without affecting each other.

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Abstract

The invention relates to a thermocompression bonding device which comprises an outer end socket robot, a clamping device, a telescopic device and a hot-pressing disc, and the outer end socket robot is arranged between an outer end socket pile and the hot-pressing disc and used for sucking needed outer end sockets from the outer end socket pile according to paper roll specification parameters and placing the outer end sockets on the hot-pressing disc; the telescopic device is installed on the clamping device and connected with the hot-pressing disc and used for enabling the telescopic device to stretch out to drive the hot-pressing disc to the two sides of the paper roll for pressing after the paper roll is conveyed to the front of the device to be pressed, the clamping device is used for pressurizing and keeping the paper roll, the telescopic device drives the hot-pressing disc to retract after pressing is completed, and the paper roll obtained after pressing continues to advance. Therefore, on-line pressing of the paper roll is realized. By the adoption of the hot pressing device, after a paper roll completing the front-end packaging procedure is discharged, pressing of the outer sealing head can be directly conducted without station switching, and therefore series arrangement of a hot pressing station and other packaging stations is achieved, the occupied area is reduced, and the packaging efficiency is improved.
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Description

Technical Field

[0001] The invention relates to a finished paper roll packaging device, in particular to a hot pressing device. Background Art

[0002] In the papermaking field, hot pressing devices are common equipment in the packaging system of finished paper rolls. In the packaging system, after the inner head is placed, the radial kraft paper is folded, and the paper roll is packaged, the outer heads need to be pressed on both ends of the paper roll to seal it. The outer head is generally a round kraft paper with a diameter that matches the diameter of the paper roll. One side of it contains hot melt adhesive, which is non-sticky at room temperature and becomes sticky after heating. Because the outer head needs to be placed and heated in advance before pressing, the hot pressing station in the packaging system is usually an offline station, that is, the hot pressing device is arranged in parallel with the conveyor, and the paper roll for outer head pressing needs to be transported from the original conveying station to the hot pressing station for pressing. After pressing, the paper roll is transported to the next station or the original conveying station.

[0003] The heat pressing stations in the above packaging system occupy a large area due to their parallel arrangement, and it takes a long time to transport the paper roll back and forth between the heat pressing station and the conveying station, which greatly reduces the packaging efficiency of the system. Summary of the invention

[0004] The purpose of the present invention is to provide a more reasonable hot pressing device, namely an online hot pressing device, to address the defects of the existing kraft paper packaging system, such as the large floor space occupied by the hot pressing station and the long time-consuming reciprocating transportation. After the paper roll that has completed the front-end packaging process comes out, the outer head can be directly pressed without switching the station, thereby realizing the series arrangement of the hot pressing station and other packaging stations, reducing the floor space and improving the packaging efficiency.

[0005] In order to achieve its purpose, the present invention is implemented through the following technical solutions:

[0006] A hot pressing device comprises an outer head sealing robot, a clamping device, a telescopic device and a hot pressing plate. The outer head sealing robot is placed between an outer head sealing pile and the hot pressing plate, and is used for sucking the required outer heads from the outer head sealing pile according to the specification parameters of the paper roll and placing them on the hot pressing plate; the telescopic device is installed on the clamping device and is connected to the hot pressing plate, and is used for conveying the paper roll to the front of the device for pressing, and then the telescopic device extends out to drive the hot pressing plate to press the two sides of the paper roll, and the clamping device applies pressure to maintain it. After the pressing is completed, the telescopic device drives the hot pressing plate to retract, so that the pressed paper roll continues to move forward, thereby realizing the online pressing of the paper roll.

[0007] Furthermore, the external head sealing robot is composed of a manipulator and a head sealing fixture, and the manipulator is equipped with the head sealing fixture.

[0008] Furthermore, the clamping device consists of a base and a clamping drive mechanism. The base is equipped with a linear guide rail. The clamping mechanism is installed on the base through the linear guide rail and is connected to the reduction motor and the chain. The reduction motor drives the chain to reciprocate on the linear guide rail, driving the telescopic device and the hot pressing plate to complete the pressing action.

[0009] Furthermore, the base is a box-type structure, which is made of welded steel plates and serves as a working platform for the entire hot pressing device.

[0010] Furthermore, the telescopic device consists of a cantilever, a linear guide, and a reduction motor. The cantilever is installed on the linear guide and is connected to the reduction motor and a chain. The reduction motor drives the chain to drive the cantilever to reciprocate on the linear guide, thereby realizing the telescopic movement of the hot pressing plate and achieving the online pressing action.

[0011] Furthermore, the hot pressing plate is composed of a panel, a heating wire, a chassis, and a fan. The panel is provided with suction holes; the back of the panel is provided with a heating wire, a cavity is provided in the chassis, and a fan is installed on the top of the chassis. The fan is used to draw a vacuum, thereby sucking the outer head placed on the panel.

[0012] Furthermore, the panel is made of pure aluminum.

[0013] Furthermore, the heating wire is a straight rod heating wire.

[0014] The beneficial effects of the present invention are:

[0015] 1. The hot pressing station is arranged in series with other packaging stations, which greatly reduces the floor space required for the installation of the packaging system; after the paper rolls that have completed the front-end packaging process come out, the outer head can be pressed directly without switching stations, thereby realizing the series arrangement of the hot pressing station and other packaging stations, reducing the floor space and improving packaging efficiency.

[0016] 2. The robot replaces manual placement of the external head, reducing the direct or indirect contact between personnel and machinery and equipment, which not only reduces the labor intensity of operators but also improves the safety of the entire system;

[0017] 3. Compared with other traditional packaging systems, the various workstations in the packaging system using the heat pressing device of the present invention are arranged in series, and the equipment in each workstation can operate independently online without affecting each other, which significantly improves the packaging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of a heat pressing device in an embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the external head robot in an embodiment of the present invention;

[0020] Figure 3 is a schematic structural diagram of a clamping device in an embodiment of the present invention;

[0021] Figure 4 Schematic diagram of the structure of the telescopic device in an embodiment of the present invention;

[0022] Figure 5 A schematic diagram of the structure of a hot pressing plate in an embodiment of the present invention;

[0023] In the figure: 1-external head robot; 2-clamping device; 3-telescopic device; 4-hot pressing plate; 5-manipulator; 6-head fixture; 7-base; 8-clamping mechanism; 9-linear guide; 10-acceleration motor; 11-chain; 12-cantilever; 13-linear guide; 14-reduction motor; 15-chain; 16-panel; 17-heating wire; 18-chassis; 19-fan; 20-suction hole; 21-external head stack. DETAILED DESCRIPTION

[0024] The present invention is described in detail below with reference to the accompanying drawings and embodiments.

[0025] like Figure 1 As shown, a heat pressing device provided by the present invention is mainly composed of an outer head robot 1, a clamping device 2, a telescopic device 3, and a hot pressing plate 4. The outer head robot 1 is placed between the outer head pile 21 and the hot pressing plate 4, and is used to absorb the required outer heads from the outer head pile 21 according to the paper roll specification parameters and place them on the hot pressing plate 4; the telescopic device 3 is installed on the clamping device 2 and connected to the hot pressing plate 4, and is used for the paper roll to be transported to the front of the device for pressing, and the telescopic device 3 is extended to drive the hot pressing plate 4 to press the two sides of the paper roll, and the clamping device 2 is used to press and maintain, and after the pressing is completed, the telescopic device 3 drives the hot pressing plate 4 to retract, and the pressed paper roll continues to move forward, thereby realizing the online pressing of the paper roll.

[0026] The outer head sealing robot 1 is composed of a manipulator 5 and a head sealing fixture 6. It absorbs the appropriate outer head according to the paper roll specifications and places it on the hot pressing plate 4. Its structure is as follows: Figure 2 As shown, the manipulator 5 is provided with a head clamp 6.

[0027] The clamping device 2 is composed of a base 7 and a clamping mechanism 8. The base 7 is a box-shaped structure, and a linear guide 9 is installed on the base 7. The clamping mechanism 8 is installed on the base 7 through the linear guide 9 and is connected to the reduction motor 10 and the chain 11. The chain 11 is driven by the reduction motor 10 and reciprocates on the linear guide 9 to achieve the pressing action. The structure is as follows Figure 3 shown.

[0028] The telescopic device 3 is composed of a cantilever 12, a linear guide 13, and a reduction motor 14. The cantilever 12 is installed on the linear guide 13 and is connected to the reduction motor 14 and the chain 15. The reduction motor 14 drives the chain 15 to drive the cantilever 12 to reciprocate on the linear guide 13, thereby realizing the telescopic movement of the hot press plate and realizing the online pressing action. The structure is as follows Figure 4 shown.

[0029] The hot plate 4 is composed of a panel 16, a heating wire 17, a chassis 18, and a fan 19. In order to obtain good thermal conductivity, the panel 16 is made of pure aluminum, and a suction hole 20 is opened on the panel 16; a heating wire 17 is provided on the back of the panel 16, and the heating wire 17 is in the form of a straight rod, which is convenient for later maintenance and replacement. A cavity is provided in the chassis 18, which can effectively increase the negative pressure effect. A fan 19 is installed on the top of the chassis 18, and the fan 19 is used to vacuumize, thereby sucking the outer head placed on the panel 16. The structure is as follows Figure 5 shown.

[0030] The working process of the present invention is as follows:

[0031] The outer head robot 1 absorbs a suitable outer head from the outer head pile 21 according to the specification parameters of the paper roll and places it on the hot pressing platen 4. The negative pressure generated by starting the fan 19 keeps the outer head adsorbed on the hot pressing platen 4 for heating preparation. After the paper roll arrives at the workstation, the hot pressing platens 4 at both ends automatically extend and move to the middle through the telescopic device 3, and the outer heads on the hot pressing platens 4 are pressed against the ends of both sides of the paper roll, and are pressurized and maintained by the clamping device 2. After the pressing time is reached, the hot pressing platens 4 on both sides retract, and the pressed paper roll continues to move forward.

Claims

1. A heat pressing device, characterized in that: It includes an external head sealing robot, a clamping device, a telescopic device, and a hot pressing plate. The external head sealing robot is placed between the external head sealing pile and the hot pressing plate, and is used to absorb the required external head sealing from the external head sealing pile according to the specification parameters of the paper roll and place it on the hot pressing plate; the telescopic device is installed on the clamping device and is connected to the hot pressing plate. After the paper roll is transported to the front of the device to be pressed, the telescopic device is extended to drive the hot pressing plate to the two sides of the paper roll for pressing, and the clamping device is used to pressurize and maintain it. After the pressing is completed, the telescopic device drives the hot pressing plate to retract, so that the pressed paper roll continues to move forward, thereby realizing online pressing of the paper roll.

2. The heat pressing device according to claim 1, characterized in that: The external head sealing robot is composed of a manipulator and a head sealing fixture, and the manipulator is equipped with the head sealing fixture.

3. The heat pressing device according to claim 1, characterized in that: The clamping device consists of a base and a clamping drive mechanism. The base is equipped with a linear guide rail. The clamping mechanism is installed on the base through the linear guide rail and is connected to the reduction motor and chain. The chain is driven by the reduction motor to reciprocate on the linear guide rail, driving the telescopic device and the hot pressing plate to complete the pressing action.

4. The heat pressing device according to claim 3, characterized in that: The base is a box-type structure made of welded steel plates and serves as a working platform for the entire hot pressing device.

5. The heat pressing device according to claim 1, characterized in that: The telescopic device consists of a cantilever, a linear guide, and a reduction motor. The cantilever is installed on the linear guide and connected to the reduction motor and a chain. The reduction motor drives the chain to drive the cantilever to reciprocate on the linear guide, thereby realizing the telescopic movement of the hot pressing plate and achieving the online pressing action.

6. The heat pressing device according to claim 1, characterized in that: The hot pressing plate is composed of a panel, a heating wire, a chassis, and a fan. There are suction holes on the panel; a heating wire is provided on the back of the panel, a cavity is provided in the chassis, and a fan is installed on the top of the chassis. The fan is used to draw a vacuum, thereby sucking the outer head placed on the panel.

7. The heat pressing device according to claim 1, characterized in that: The panel is made of pure aluminum.

8. The heat pressing device according to claim 1, characterized in that: The heating wire adopts a straight rod heating wire.

Citation Information

Patent Citations

  • Multi-station fully automatic rolled paper packaging machine

    CN101376436A

  • Full-automatic kraft paper packaging system

    CN117326136A

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    CN1421359A

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