Material taking device of X-ray material counting machine
By designing the material pickup device of the X-ray dozing machine, using motor drive and hydraulic systems to achieve automated material pickup, the high strength and low efficiency problems caused by traditional manual material pickup are solved, and the working efficiency and safety are improved.
Patent Information
- Application Number
- CN202411342104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional X-RAY feeding machines require manual operation during the material collection process, resulting in high working strength and low efficiency, which can easily lead to fatigue and affect work efficiency.
A material pick-up device for an X-ray dozing machine is designed, including a base plate, a fixing rod, a reciprocating device and a horizontal device. The first sliding block is driven by the motor driving the rotating shaft, and the support frame absorbs the chip at the bottom of the suction cup through the hydraulic rod and the suction machine, and transports the chip into the material receiving box through the reciprocating device.
Automatic material collection is realized, reducing the intensity and time of manual operation, improving work efficiency and reducing fatigue risk.
Smart Images

Figure CN119527880A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, in particular to a material taking device of an X-ray spotting machine. Background Art
[0002] The counting machine, also known as the parts counter, uses the principle of photoelectric sensing and the corresponding relationship between the guide holes of the parts carrier and the parts to accurately measure the number of SMD parts. It can realize convenient and fast counting, especially for the receiving and sending of materials in outsourcing processing. With the development of China's electronic manufacturing industry, my country has gradually become a major country in the world's electronic manufacturing field. However, under the new situation, the rapid development of electronic manufacturing technology and the pressure of overall operating costs have made the traditional manufacturing model face severe challenges. Manufacturers have to start improving production automation to adapt to the development trend of the industry, which has made the intelligent X-RAY counting machine receive more and more attention and application in related fields.
[0003] X-rays are used to penetrate samples and analyze and count the number of samples. There is no need to disassemble the samples. Just place the tray into the inspection area. X-rays calculate the number of products through the imaging focus and store the image. This can effectively solve problems such as complex structure and low counting efficiency, and the counting accuracy is high.
[0004] The patent application with application number CN202020636537.8 discloses an X-ray disc counting machine. After the parts counting is completed, the X-RAY counting machine usually manually picks up and puts materials. When manual operation is performed, it usually faces high work intensity. Long-term work can easily lead to fatigue, which leads to low efficiency and affects efficiency.
[0005] Therefore, we propose a material taking device for an X-ray spotting machine. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a material taking device for an X-ray spotting machine, comprising a bottom plate, a fixing rod fixedly connected to the top of the bottom plate, two fixing rods, the two fixing rods are symmetrically arranged about the central axis of the bottom plate, a groove is formed on the top of the fixing rod, a motor is fixedly connected to the right inner wall of the groove, and a rotating shaft is fixedly connected to the output end of the motor; The reciprocating device comprises a first sliding block slidably connected to the rotating shaft, a support plate is arranged on the top of the first sliding block, a top plate is arranged on the top of the support plate, a first spring is fixedly connected to the middle axis of the bottom of the top plate, one end of the first spring away from the top plate is fixedly connected to the support plate, and a first elastic component is fixedly connected to the bottom of the top plate; The horizontal device includes a support frame fixedly connected to the top plate, the inner wall of the support frame is provided with a second sliding groove, the top of the support frame is fixedly connected to the same sliding shaft, the second sliding block is movably sleeved on the central axis of the sliding shaft, the bottom of the second sliding block is fixedly connected to a hydraulic rod, the end of the hydraulic rod away from the second sliding block is fixedly connected to an air suction machine, the bottom of the air suction machine is fixedly connected to a suction cup, the top of the air suction machine is fixedly connected to a fixing ring, and the left and right sides of the fixing ring are respectively fixedly connected to a fifth fixed shaft.
[0007] According to the above technical solution, the number of the first elastic components is four, and the four first elastic components are symmetrically arranged about the central axis of the top plate. The ends of the four first elastic components away from the top plate are fixedly connected to the support plate, and the bottom of the support plate is fixedly connected with a second elastic component, and the end of the second elastic component away from the support plate is fixedly connected to the first sliding block. The first elastic component can play a role of supporting balance to prevent the support frame from shifting.
[0008] According to the above technical solution, a first fixed shaft is fixedly connected to the central axis of the second elastic component, and a connecting ring is fixedly sleeved on one end of the first fixed shaft away from the second elastic component. The number of the connecting rings is two, and the two connecting rings are symmetrically arranged about the central axis of the second elastic component. The two connecting rings are fixedly connected to the same fixed block at one end away from the first fixed shaft, and a second spring is fixedly connected to the top central axis of the fixed block. The end of the second spring away from the fixed block is fixedly connected to the support plate, and the second elastic component plays a buffering role to prevent the first sliding block from affecting the support frame when it moves.
[0009] According to the above technical solution, a first connecting rod is rotatably sleeved on the outer wall of the first fixed shaft, there are two first connecting rods, and the two first connecting rods are symmetrically arranged about the central axis of the second elastic component. The central axis of the first connecting rod is rotatably connected to a second connecting rod through the first fixed shaft, and the first connecting rod and the second connecting rod are stretched or contracted under the action of the second elastic component.
[0010] According to the above technical solution, sliding rings are respectively provided at both ends of the second sliding block, and a third connecting rod is fixedly connected to the bottom of the sliding ring. The number of the third connecting rods is two, and the two third connecting rods are symmetrically arranged about the central axis of the sliding ring. The end of the third connecting rod away from the sliding ring is fixedly connected to the same second fixed shaft, and a first arc rod is fixedly connected to the central axis of the second fixed shaft, and the end of the first arc rod away from the second fixed shaft is fixedly connected to the third fixed shaft. The first arc rod is rotatably connected to the second arc rod through the third fixed shaft, and the end of the second arc rod away from the first arc rod is rotatably connected to the fixed ring through the fifth fixed shaft. The second arc rod can prevent the vacuum machine from shifting during hydraulic operation by connecting to the fixed ring.
[0011] According to the above technical solution, a first rotating rod is movably sleeved on the central axis of the third fixed shaft, an end of the first rotating rod away from the fourth fixed shaft is rotatably connected to the second rotating rod via a rotating shaft, an end of the second rotating rod away from the first rotating rod is provided with a third sliding block, a tenth fixed shaft is fixedly connected to the central axis of the third sliding block, the second rotating rod is fixedly connected to the third sliding block via the fourth fixed shaft, the third sliding block is slidably connected to the second sliding groove, and the third sliding block moves under the action of the third fixed shaft through the first rotating rod and the second rotating rod.
[0012] According to the above technical solution, a first sliding groove is opened on the top of the fixed rod, and the number of the first sliding grooves is two, and the two first sliding grooves are symmetrically arranged about the central axis of the fixed rod. A cover plate is fixedly connected to the right side of the fixed rod, and a detection camera is fixedly connected to the top of the cover plate. The two ends of the support plate slide on the inner wall of the first sliding groove, and the first sliding groove plays a role of balancing support for the support plate.
[0013] The present invention provides a material taking device for an X-ray spotting machine, which has the following beneficial effects: (1) The present invention is provided with a material taking device of an X-ray counting machine. When the counting machine completes the counting operation, the first sliding block is driven by the reciprocating device, and the support frame is horizontally moved by the first sliding block. The chip is adsorbed on the bottom of the suction cup by the suction machine at the bottom of the hydraulic rod, and then the chip is transferred to the receiving box.
[0014] (2) The present invention is provided with a reciprocating device, and the motor rotates the rotating shaft to move the first sliding block, and the second elastic components at the bottom of the support plate and the second elastic components on both sides of the support plate play a role in vibration reduction and balancing the support frame.
[0015] (3) The present invention is provided with a horizontal device. When the reciprocating device moves to a reasonable position, the second sliding block slides on the sliding shaft, and the suction cup absorbs the chip through the extension and retraction of the hydraulic rod. Then, the chip is transferred to the receiving box through the reciprocating device.
[0016] (4) The present invention is provided with a support plate, which supports the support frame through the first spring and the first elastic component on the top to ensure the horizontality. The second elastic component at the bottom of the support plate can prevent overpressure from causing obstruction of the first sliding block when the two ends of the support plate slide in the first sliding groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall front structure of the present invention; Figure 2 It is a schematic diagram of the structure of the motor and the reciprocating device of the present invention; Figure 3 It is a schematic diagram of the structure of the reciprocating device of the present invention; Figure 4 It is a schematic diagram of the structure of the first connecting rod and the second connecting rod of the present invention; Figure 5 It is a schematic diagram of the structure of the fixing block and the second spring of the present invention; Figure 6 It is a schematic diagram of the structure of the horizontal device of the present invention; Figure 7 It is a schematic diagram of the structure of the sliding ring of the present invention; In the figure: 1, bottom plate; 2, fixing rod; 201, groove; 202, motor; 203, rotating shaft; 204, cover plate; 205, detection camera; 206, first sliding groove; 3, reciprocating device; 301, top plate; 3011, first spring; 3012, first elastic component; 302, support plate; 303, fixing block; 3031, second spring; 3032, connecting ring; 3033, second elastic component; 3034, first fixing shaft; 3035, first connecting rod; 3036, second connecting rod; 304, first sliding block; 4 , horizontal device; 401, support frame; 402, second sliding groove; 403, sliding shaft; 404, second sliding block; 405, hydraulic rod; 406, suction machine; 407, suction cup; 408, sliding ring; 4081, third connecting rod; 4082, second fixed axis; 4083, first arc rod; 4084, third fixed axis; 4085, second arc rod; 4086, first rotating rod; 4087, second rotating rod; 4088, third sliding block; 4089, fourth fixed axis; 409, fixed ring; 4091, fifth fixed axis. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Example 1: See Figure 1-Figure 5 The present invention provides a technical solution: a material taking device for an X-ray counting machine, comprising a bottom plate 1, a fixed rod 2 is fixedly connected to the top of the bottom plate 1, the number of the fixed rods 2 is two, the two fixed rods 2 are symmetrically arranged about the central axis of the bottom plate 1, a groove 201 is opened on the top of the fixed rod 2, a motor 202 is fixedly connected to the right inner wall of the groove 201, and a rotating shaft 203 is fixedly connected to the output end of the motor 202; the present invention is provided with a material taking device for an X-ray counting machine, when the counting machine completes the counting operation, the first sliding block 304 is driven by the reciprocating device 3, the support frame 401 is horizontally moved by the first sliding block 304, the chip is adsorbed on the bottom of the suction cup 407 by the suction machine 406 at the bottom of the hydraulic rod 405, and the chip is transferred to the receiving box, when the counting machine completes the counting operation, the drawer of the counting machine equipped with the chip slides above the bottom plate 1, the position of the chip is observed by the detection camera 205 at the right end of the fixed rod 2, and the rotating shaft 203 is rotated by the motor 202.
[0020] A first sliding groove 206 is provided at the top of the fixed rod 2. There are two first sliding grooves 206 symmetrically arranged about the central axis of the fixed rod 2. A cover plate 204 is fixedly connected to the right side of the fixed rod 2. A detection camera 205 is fixedly connected to the top of the cover plate 204.
[0021] The reciprocating device 3 comprises a first sliding block 304 which is slidably connected with the rotating shaft 203, a supporting plate 302 is arranged on the top of the first sliding block 304, a top plate 301 is arranged on the top of the supporting plate 302, a first spring 3011 is fixedly connected to the middle axis of the bottom of the top plate 301, an end of the first spring 3011 away from the top plate 301 is fixedly connected to the supporting plate 302, and a first elastic component 3012 is fixedly connected to the bottom of the top plate 301; the present invention is provided with a reciprocating device 3, and the rotating shaft 203 is rotated by the motor 202 to make the first sliding block 304 move, and the second elastic component 3033 at the bottom of the supporting plate 302 and the second elastic components 3033 on both sides of the supporting plate 302 play a role of vibration reduction and balancing on the supporting frame 401, and the second spring 3031 on the fixed block 303 plays a role of balancing on both sides of the supporting plate 302, and the first elastic components 3012 and the first spring 3011 on both sides of the top of the supporting plate 302 play a role of supporting and reducing vibration on the top plate 301.
[0022] There are four first elastic components 3012, which are symmetrically arranged about the central axis of the top plate 301. One end of the four first elastic components 3012 away from the top plate 301 is fixedly connected to the support plate 302, and the bottom of the support plate 302 is fixedly connected with a second elastic component 3033, and one end of the second elastic component 3033 away from the support plate 302 is fixedly connected to the first sliding block 304. The present invention is provided with a support plate 302, and the support plate 302 supports the support frame 401 through the first spring 3011 and the first elastic component 3012 at the top to ensure the horizontality. When the two ends of the support plate 302 slide in the first sliding groove 206 through the second elastic component 3033 at the bottom of the support plate 302, overpressure is avoided to cause the first sliding block 304. The first sliding block 304 is driven to slide by the rotating shaft 203. When the first sliding block 304 moves, the second elastic component 3033 at the top of the first sliding block 304 is used for vibration reduction. When the second elastic component 3033 is compressed under the action of pressure.
[0023] The first fixed shaft 3034 is fixedly connected to the central axis of the second elastic component 3033, and a connecting ring 3032 is fixedly sleeved on one end of the first fixed shaft 3034 away from the second elastic component 3033. There are two connecting rings 3032, and the two connecting rings 3032 are symmetrically arranged about the central axis of the second elastic component 3033. The two connecting rings 3032 are fixedly connected to the same fixed block 303 on one end away from the first fixed shaft 3034. A second spring 3031 is fixedly connected to the top central axis of the fixed block 303, and one end of the second spring 3031 away from the fixed block 303 is fixedly connected to the support plate 302. The first fixing shaft 3034 enables the first connecting rod 3035 and the second connecting rod 3036 to move outward. When the second elastic component 3033 is continuously compressed under the action of pressure, the first connecting rod 3035 and the second connecting rod 3036 contact the support plate 302 and the first sliding block 304 to play a supporting role.
[0024] The outer wall of the first fixed shaft 3034 is rotatably sleeved with a first connecting rod 3035, and there are two first connecting rods 3035, which are symmetrically arranged about the central axis of the second elastic component 3033. The central axis of the first connecting rod 3035 is rotatably connected to the second connecting rod 3036 through the first fixed shaft 3034.
[0025] Example 2: Please refer to Figure 6-Figure 7On the basis of the first embodiment, the present invention provides a technical solution: a horizontal device 4 includes a support frame 401 fixedly connected to the top plate 301, the inner wall of the support frame 401 is provided with a second sliding groove 402, the top of the support frame 401 is fixedly connected with the same sliding shaft 403, the middle axis of the sliding shaft 403 is movably sleeved with a second sliding block 404, the bottom of the second sliding block 404 is fixedly connected with a hydraulic rod 405, the end of the hydraulic rod 405 away from the second sliding block 404 is fixedly connected with an air suction machine 406, the bottom of the air suction machine 406 is fixedly connected with a suction cup 407, the top of the air suction machine 406 is fixedly connected with a fixing ring 409, and the fixing ring 409 is fixedly connected with the suction cup 407. The left and right sides of 9 are respectively fixedly connected with the fifth fixed axis 4091. The present invention is provided with a horizontal device 4. When the reciprocating device 3 moves to a reasonable position, the second sliding block 404 slides on the sliding shaft 403, and the suction cup 407 adsorbs the chip through the extension and retraction of the hydraulic rod 405. Then, the chip is transferred to the receiving box through the reciprocating device 3. When the support frame 401 moves to the designated location under the action of the first sliding block 304, the second sliding block 404 moves on the sliding shaft 403 to make the hydraulic rod 405 perpendicular to the chip to be taken, and the chip is adsorbed by the suction cup 407 of the vacuum machine 406 at the bottom of the hydraulic rod 405.
[0026] Sliding rings 408 are respectively provided at both ends of the second sliding block 404, and a third connecting rod 4081 is fixedly connected to the bottom of the sliding ring 408. There are two third connecting rods 4081, and the two third connecting rods 4081 are symmetrically arranged about the central axis of the sliding ring 408. One end of the third connecting rod 4081 away from the sliding ring 408 is fixedly connected to the same second fixed shaft 4082, and a first arc rod 4083 is fixedly connected to the central axis of the second fixed shaft 4082, and one end of the first arc rod 4083 away from the second fixed shaft 4082 is fixedly connected to the third Fixed shaft 4084, the first arc rod 4083 is rotatably connected to the second arc rod 4085 through the third fixed shaft 4084, and the end of the second arc rod 4085 away from the first arc rod 4083 is rotatably connected to the fixed ring 409 through the fifth fixed shaft 4091. The bottom of the hydraulic rod 405 is fixed by the sliding ring 408 and the third sliding block 4088. When the hydraulic rod 405 is pressed downward, the sliding ring 408 slides close to the side of the second sliding block 404 under the action of the first arc rod 4083, the second arc rod 4085 and the fixed ring 409.
[0027] The first rotating rod 4086 is movably sleeved on the central axis of the third fixed axis 4084, and the end of the first rotating rod 4086 away from the fourth fixed axis 4089 is rotatably connected to the second rotating rod 4087 through a rotating shaft, and the end of the second rotating rod 4087 away from the first rotating rod 4086 is provided with a third sliding block 4088, and the central axis of the third sliding block 4088 is fixedly connected to the tenth fixed axis, the second rotating rod 4087 is fixedly connected to the third sliding block 4088 through the fourth fixed axis 4089, and the third sliding block 4088 is slidably connected to the second sliding groove 402, and the third sliding block 4088 moves under the action of the first rotating rod 4086 and the second rotating rod 4087, and when the suction cup 407 sucks the chip, the chip is sent to the designated material receiving box through the reciprocating device 3.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A material taking device for an X-ray spotting machine, comprising a base plate (1), a fixing rod (2) fixedly connected to the top of the base plate (1), two fixing rods (2) being arranged symmetrically about the central axis of the base plate (1), a groove (201) being formed on the top of the fixing rod (2), a motor (202) being fixedly connected to the right inner wall of the groove (201), and a rotating shaft (203) being fixedly connected to the output end of the motor (202), characterized in that: Also includes: The reciprocating device (3) comprises a first sliding block (304) slidably connected to the rotating shaft (203); a support plate (302) is arranged on the top of the first sliding block (304); a top plate (301) is arranged on the top of the support plate (302); a first spring (3011) is fixedly connected to the middle axis of the bottom of the top plate (301); an end of the first spring (3011) away from the top plate (301) is fixedly connected to the support plate (302); and a first elastic component (3012) is fixedly connected to the bottom of the top plate (301); The horizontal device (4) comprises a support frame (401) fixedly connected to the top plate (301), the inner wall of the support frame (401) is provided with a second sliding groove (402), the top of the support frame (401) is fixedly connected to the same sliding shaft (403), the middle axis of the sliding shaft (403) is movably sleeved with a second sliding block (404), the bottom of the second sliding block (404) is fixedly connected to a hydraulic rod (405), the end of the hydraulic rod (405) away from the second sliding block (404) is fixedly connected to an air suction machine (406), the bottom of the air suction machine (406) is fixedly connected to a suction cup (407), the top of the air suction machine (406) is fixedly connected to a fixing ring (409), and the left and right sides of the fixing ring (409) are respectively fixedly connected to a fifth fixing shaft (4091).
2. The material taking device of an X-ray spotting machine according to claim 1, characterized in that: The number of the first elastic components (3012) is four, and the four first elastic components (3012) are symmetrically arranged about the central axis of the top plate (301), and one end of the four first elastic components (3012) away from the top plate (301) is fixedly connected to the support plate (302), and the bottom of the support plate (302) is fixedly connected to a second elastic component (3033), and one end of the second elastic component (3033) away from the support plate (302) is fixedly connected to the first sliding block (304).
3. The material taking device of an X-ray spotting machine according to claim 2, characterized in that: A first fixed shaft (3034) is fixedly connected to the central axis of the second elastic component (3033); a connecting ring (3032) is fixedly sleeved on one end of the first fixed shaft (3034) away from the second elastic component (3033); the number of the connecting rings (3032) is two, and the two connecting rings (3032) are symmetrically arranged about the central axis of the second elastic component (3033); one end of the two connecting rings (3032) away from the first fixed shaft (3034) is fixedly connected to the same fixed block (303); a second spring (3031) is fixedly connected to the central axis of the top of the fixed block (303); and one end of the second spring (3031) away from the fixed block (303) is fixedly connected to the support plate (302).
4. The material taking device of an X-ray spotting machine according to claim 3, characterized in that: A first connecting rod (3035) is rotatably sleeved on the outer wall of the first fixed shaft (3034), and the number of the first connecting rods (3035) is two. The two first connecting rods (3035) are symmetrically arranged about the central axis of the second elastic component (3033), and the central axis of the first connecting rod (3035) is rotatably connected to a second connecting rod (3036) via the first fixed shaft (3034).
5. The material taking device of an X-ray spotting machine according to claim 1, characterized in that: Sliding rings (408) are respectively provided at both ends of the second sliding block (404), and a third connecting rod (4081) is fixedly connected to the bottom of the sliding ring (408), and the number of the third connecting rods (4081) is two, and the two third connecting rods (4081) are symmetrically arranged about the central axis of the sliding ring (408), and one end of the third connecting rod (4081) away from the sliding ring (408) is fixedly connected to the same second fixed shaft (4082), and the second fixed shaft (4082) is fixedly connected to the bottom of the sliding ring (408). A first arc rod (4083) is fixedly connected to the central axis of the first arc rod (4082); one end of the first arc rod (4083) away from the second fixed axis (4082) is fixedly connected to the third fixed axis (4084); the first arc rod (4083) is rotatably connected to the second arc rod (4085) via the third fixed axis (4084); and one end of the second arc rod (4085) away from the first arc rod (4083) is rotatably connected to the fixing ring (409) via a fifth fixed axis (4091).
6. The material taking device of an X-ray spotting machine according to claim 5, characterized in that: A first rotating rod (4086) is movably sleeved at the central axis of the third fixed shaft (4084); an end of the first rotating rod (4086) away from the fourth fixed shaft (4089) is rotatably connected to a second rotating rod (4087) via a rotating shaft; an end of the second rotating rod (4087) away from the first rotating rod (4086) is provided with a third sliding block (4088); a tenth fixed shaft is fixedly connected to the central axis of the third sliding block (4088); the second rotating rod (4087) is fixedly connected to the third sliding block (4088) via the fourth fixed shaft (4089); and the third sliding block (4088) is slidably connected to the second sliding groove (402).
7. The material taking device of an X-ray spotting machine according to claim 1, characterized in that: A first sliding groove (206) is provided at the top of the fixed rod (2), the number of the first sliding grooves (206) being two, the two first sliding grooves (206) being symmetrically arranged about the central axis of the fixed rod (2), a cover plate (204) being fixedly connected to the right side of the fixed rod (2), and a detection camera (205) being fixedly connected to the top of the cover plate (204).
Citation Information
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