Single-spindle single-control fancy twisting machine, control method of single-spindle single-control fancy twisting machine and electronic equipment

By adopting a single spindle and single-controlled transmission method and a yarn-forming detection device in the fancy twister, the problems of complex transmission methods and poor flexibility of the existing fancy twister are solved, and higher flexibility and production efficiency are achieved.

CN119531014APending Publication Date: 2025-02-28JIANGSU XINZEQI MASCH CO LTD

Patent Information

Application Number
CN202411713039.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The transmission mode of the existing fancy twister is complex, has high installation difficulty, and has poor flexibility, which is not conducive to small-scale production.

Method used

The single spindle and single control transmission method is adopted. Each set of twisting mechanisms is independent of each other. A separate motor drives an actuator, and self-learning and automatic detection are achieved through the yarn formation detection device.

Benefits of technology

It effectively improves the flexibility of producing products, reduces the difficulty of parts production and installation, reduces energy loss and noise, and improves the consistency and quality of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a single-spindle single-control fancy twisting machine, a control method of the single-spindle single-control fancy twisting machine and electronic equipment. The single-spindle single-control fancy twisting machine comprises a groove drum, a ring spindle, a resultant yarn detection device, an output roller, a hollow spindle, a front roller, a middle roller, a rear roller and a core yarn roller. Wherein the groove drum, the ring spindle, the output roller, the hollow spindle, the front roller, the middle roller, the rear roller and the core wire roller are all driven by independent motors; the resultant yarn detection device is used for detecting whether the yarn is qualified or not in the production process. According to the technical scheme, the structure is simple, the installation difficulty of related parts is effectively reduced, small-batch and multi-variety orders can be effectively met, the flexibility of produced products is effectively improved, and the problems that an existing fancy twisting machine is complex in transmission mode structure and high in installation difficulty are solved. The flexibility is poor, and small-batch production is not facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile equipment, and in particular to a single-spindle single-control fancy twisting machine and a control method, a storage medium and an electronic device thereof. Background Art

[0002] In the early days, due to the limitations of motor and control technology, fancy twisting machines usually adopted the transmission mode of "many belts and many", or "one belt and one". This transmission mode cannot adapt to large-scale and flexible production, and there are problems such as high control difficulty and high cost. However, with the emergence of dragon belts and the development of motors, fancy twisting machines have gradually realized the transmission mode of "one belt and many". Domestic and foreign fancy twisting machines using this transmission mode are all centralized transmission, resulting in complex structure and high installation difficulty. Moreover, this transmission mode has poor flexibility and is not conducive to small-scale production.

[0003] At present, the domestic demand for mass production is shrinking, and people are pursuing more personalized, small batch, customized, and rapid production to meet different process requirements. The current solutions do not meet such demands. Summary of the invention

[0004] The present invention provides a single-spindle single-control fancy twisting machine and a control method and electronic equipment thereof, so as to solve the technical problems that the transmission structure of the existing fancy twisting machine is complex, the installation is difficult, the flexibility is poor, and it is not conducive to small batch production.

[0005] According to one aspect of the present invention, a single-spindle single-control fancy twisting machine is provided, comprising: a grooved drum, a ring spindle, a yarn forming detection device, an output roller, a hollow spindle, a front roller, a middle roller, a rear roller and a core roller;

[0006] The grooved drum, the ring ingot, the output roller, the hollow ingot, the front roller, the middle roller, the back roller and the core roller are all driven by independent motors;

[0007] The yarn detection device is used to detect whether the yarn in the production process is qualified.

[0008] Optionally, the yarn detection device includes a yarn count sensor;

[0009] The yarn count sensor is used to emit a light signal, detect changes in the light signal when the yarn passes through, and convert the light signal into an electrical signal;

[0010] The yarn count sensor is also used to extract the frequency and amplitude of the electrical signal for self-learning to form a yarn characteristic waveform.

[0011] Optionally, the single-spindle single-control fancy twisting machine also includes:

[0012] Creel, cradle, control cabinet, frame, lifting device, cover and start / stop buttons.

[0013] According to another aspect of the present invention, a control method for a single-spindle single-control fancy twisting machine is provided, which is applied to the single-spindle single-control fancy twisting machine described in any embodiment of the present invention, and the control method comprises:

[0014] Determine the rotation speed of the motor of each roller in a single spindle based on preset process parameters;

[0015] When the rotation speeds of the motors of the rollers meet the preset rotation speed thresholds of the motors, the synchronous operation of the rollers in the single spindle is controlled according to the rotation speeds.

[0016] Optionally, the determining the rotation speed of the motor of each roller in the single spindle based on the preset process parameters includes:

[0017] Based on the preset process parameters and according to the preset formula, the rotation speed of each component in a single spindle is determined;

[0018] The rotation speed of the motor of each roller in the single spindle is determined according to the rotation speed of each component in the single spindle.

[0019] Optionally, the preset process parameters include central control twist, ring twist, drafting speed, overfeed ratio, core wire tension and untwisting coefficient;

[0020] The step of determining the rotation speed of each component in a single ingot based on preset process parameters and according to preset formulas includes:

[0021] The following formula is used to calculate the rotation speed of each component in a single spindle:

[0022] The central control twist = hollow spindle speed / output roller linear speed;

[0023] The ring twist = ring speed / output roller linear speed;

[0024] The drafting speed = front roller linear speed / rear roller linear speed;

[0025] The overfeed ratio = front roller linear speed / output roller linear speed;

[0026] The core wire tension = core wire roller speed / output roller speed;

[0027] The untwisting coefficient = ring spindle speed / hollow spindle speed.

[0028] Optionally, determining the rotation speed of the motor of each roller in the single spindle according to the rotation speed of each component in the single spindle includes:

[0029] The rotation speed of the motor of each roller in the single spindle is calculated according to the linear speed, preset diameter and preset speed ratio of each roller in the single spindle.

[0030] Optionally, after controlling the synchronous operation of each roller in the single spindle according to the rotation speed, the method further includes:

[0031] The yarn detection device is used to detect whether the yarn in the production process is qualified. If the yarn is unqualified, the single spindle will stop automatically and alarm.

[0032] Optionally, the detecting whether the yarn in the production process is qualified by the yarn detection device includes:

[0033] The optical signal is converted into an electrical signal by a yarn detection device;

[0034] The yarn characteristic waveform is formed by extracting the frequency and amplitude of the electrical signal for self-learning;

[0035] Real-time collection of the actual waveform of the yarn during the production process;

[0036] The actual waveform is compared with the yarn characteristic waveform, and if the actual waveform exceeds a threshold of the yarn characteristic waveform, it is determined that the yarn is unqualified.

[0037] According to another aspect of the present invention, an electronic device is provided, the electronic device comprising:

[0038] at least one processor; and

[0039] a memory communicatively connected to the at least one processor; wherein,

[0040] The memory stores a computer program that can be executed by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can execute the control method described in any embodiment of the present invention.

[0041] The embodiments of the present invention provide a single-spindle single-control fancy twisting machine and its control method and electronic device. By adopting a "one-to-one" transmission method, each set of twisting mechanisms is independent of each other, and a separate motor drives an actuator, so that each spindle can produce different types of yarns, which can effectively meet small batch and multi-variety orders and effectively improve the flexibility of product production; the transmission method has a simple structure, which effectively reduces the difficulty of production and installation of related parts, and is also easier for routine maintenance and maintenance, reducing energy loss while also greatly reducing noise. It solves the problem that the transmission method of the existing fancy twisting machine has a complex structure and high installation difficulty. In addition, it has poor flexibility and is not conducive to small batch production.

[0042] It should be understood that the contents described in this section are not intended to identify the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0044] Figure 1 A side view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention;

[0045] Figure 2 A front view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention;

[0046] Figure 3 An oblique view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention;

[0047] Figure 4 A yarn forming principle diagram of a fancy twisting machine provided in an embodiment of the present invention;

[0048] Figure 5 A flow chart of a control method for a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention;

[0049] Figure 6 A flow chart of another control method of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention;

[0050] Figure 7 A structural schematic diagram of an electronic device for a control method of a single-spindle single-control fancy twisting machine provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0051] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0052] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0053] Figure 1 A side view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention, Figure 2 A front view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention, Figure 3 A perspective view of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention, see Figure 1 , Figure 2 and Figure 3 The single-spindle single-control fancy twisting machine includes: a grooved drum 5, a ring spindle 6, a yarn detection device 8, an output roller 10, a hollow spindle 11, a front roller 12, a middle roller 13, a back roller 14 and a core roller 16; the grooved drum 5, the ring spindle 6, the output roller 10, the hollow spindle 11, the front roller 12, the middle roller 13, the back roller 14 and the core roller 16 are all driven by independent motors; the yarn detection device 8 is used to detect whether the yarn in the production process is qualified. Optionally, the yarn detection device includes a yarn count sensor; the yarn count sensor is used to emit a light signal, detect the change of the light signal when the yarn passes through, and convert the light signal into an electrical signal; the yarn count sensor is also used to extract the frequency and amplitude of the electrical signal for self-learning to form a yarn characteristic waveform. Optionally, continue to refer to Figure 1-Figure 3 The single-spindle single-control fancy twisting machine also includes: a yarn frame 1, a cradle 2, a control cabinet 3, a frame 4, a lifting device 7, a cover 9 and a start-stop button 15.

[0054] Among them, the output roller 10, the front roller 12, the middle roller 13, the back roller 14, the core roller 16 and the groove drum 5 are all driven by independent motors, and the hollow spindle 11 and the ring spindle 6 are driven by high-speed brushless motors. The yarn forming principle of the fancy twisting machine is specifically referred to Figure 4 , Figure 4The yarn forming principle diagram of the fancy twisting machine provided by the embodiment of the present invention, specifically, the No. 1 wool top passes through the creel 1 to the roller area, and moves to the hollow spindle 11 after being drafted in the roller area; the No. 2 core wire and the No. 3 core wire pass through the creel 1 to the core wire roller 16 position, and then the core wire roller 16 transports the core wire to the front roller 12 position, so that it is combined with the drafted wool top at the lower end of the front roller 12, and moves together to the hollow spindle 11; at the entrance of the hollow spindle 11, it enters the hollow spindle 11 together with the No. 4 solid wire, and at the same time, under the high-speed rotation of the hollow spindle 11, the No. 4 solid wire is firmly wound around the combined wire of the wool top and the core wire, and at the same time, it passes through the center of the hollow spindle 11 together and reaches the false twisting device at the bottom of the hollow spindle 11 to be false twisted. The yarn after false twisting is already a finished yarn, and is finally transported to the ring spindle 6 below by the output roller 10 below the hollow spindle 11 for winding to form a product.

[0055] The technical solution provided by the embodiment of the present invention has the following beneficial effects:

[0056] (1) It is very rare for a fancy twisting machine using a traditional transmission method to control the spindle difference within 15 revolutions when the hollow spindles are at 6000 r / min and the ring spindles are at 2000 r / min. Moreover, as the number of revolutions increases, the spindle difference will become larger and larger. The technical solution provided in the embodiment of the present invention directly connects the hollow spindles and the ring spindles using a high-speed brushless motor with feedback. When the hollow spindles are at 12000 r / min and the ring spindles are at 6000 r / min, the spindle difference is within 1 revolution, which effectively improves the consistency and quality of the products.

[0057] (2) The technical solution provided by the embodiment of the present invention has been tested. The actual power of a single hollow spindle is about 25W, and the ring spindle is slightly larger. However, the motors of the hollow spindle and the ring spindle of the fancy twisting machine using the traditional transmission method are 15KW respectively, which means that most of the power is consumed by the dragon belt and various tension wheels, tugs, and auxiliary wheels, resulting in a great waste. At the same time, these structures will generate a large noise when running at high speed. In addition, the noise generated by the shaking of the dragon belt during high-speed operation will make the whole machine noisy. After the single spindle and single control, the structure of the equipment is greatly simplified, which reduces the energy loss and the noise.

[0058] (3) The technical solution provided by the embodiment of the present invention adopts a "one-to-one" transmission mode, so that each set of twisting mechanisms is independent of each other, that is, a single motor drives an actuator, such as the rear roller, middle roller, front roller, core roller, hollow spindle, output roller, ring spindle, grooved drum, etc. This transmission mode effectively reduces the difficulty of production and installation of related parts, and is also easier for routine maintenance and maintenance; in addition, the use of a single motor independent transmission reduces the loss in the original mechanical transmission, plays a role in energy saving, and improves the working environment of the operator.

[0059] (4) The technical solution provided by the embodiment of the present invention innovatively introduces a yarn detection device during design. The yarn detection device has a self-learning function, which makes the transmission method more intelligent. When the yarn detection device detects that the yarn of the spindle is unqualified, the spindle will stop automatically and issue an alarm to notify the operator to handle it. Compared with the traditional transmission method, the operator needs to patrol constantly. When it is found that the yarn of a spindle is unqualified or a fault occurs, the whole machine needs to be stopped for processing, which affects the production capacity. The technical solution provided by the embodiment of the present invention can effectively reduce labor costs and improve work efficiency and production capacity.

[0060] (5) The technical solution provided in the embodiment of the present invention adopts a "one-to-one" transmission method, so that each set of twisting mechanisms is independent of each other. A separate motor drives an actuator, so that each spindle can produce different types of yarns, which can effectively meet small batch and multi-variety orders. This transmission method is more convenient and flexible, and effectively improves the flexibility of product production.

[0061] Figure 5 A flowchart of a control method for a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention, see Figure 5 , the control method comprises:

[0062] S510, determining the rotation speed of the motor of each roller in a single spindle based on preset process parameters.

[0063] Among them, the values ​​of the preset process parameters can be pre-set according to production requirements through the programmable logic controller (PLC) control interface. The PLC is used as the master controller of the whole machine to plan and control the operation of each single spindle of the whole machine with different or the same process. The PLC is connected to multiple single spindle controllers through a serial bus. The preset process parameters include central control twist, ring spindle twist, drafting speed, overfeed ratio, core wire tension, untwisting coefficient and other parameters;

[0064] Specifically, the process parameters are set through the PLC control interface, and the preset process parameters are converted into the rotational speed of the motor of each roller in the corresponding single spindle, and sent to the single spindle controller through the bus.

[0065] S520. When the rotation speeds of the motors of the rollers meet the preset rotation speed thresholds of the motors, the synchronous operation of the rollers in the single spindle is controlled according to the rotation speeds.

[0066] The preset speed threshold is the upper and lower limits of the motor speed, which can be preset according to the factory parameters of the motor.

[0067] Specifically, after receiving the speed of the motor of each roller, the single spindle controller determines whether the speed of the motor of each roller meets the preset speed threshold range of the motor. If it exceeds the preset speed threshold range of the motor, the process parameters need to be reset. If it meets the preset speed threshold range of the motor, the single spindle controller controls the synchronous operation of each roller in the single spindle according to the speed of the motor of each roller, including synchronous start, synchronous stop, synchronous speed change, etc., to support the process requirements of different fancy yarns. The single spindle controller can provide microsecond synchronous control pulses to each roller, and control different rollers to run at the set speed by changing the pulse characteristics. Through the independent switch of the single spindle, the spindle can be controlled to start running according to the acquired process, or the spindle can be controlled to stop.

[0068] Optionally, determining the rotation speed of the motor of each roller in a single spindle based on preset process parameters includes:

[0069] Based on the preset process parameters and according to the preset formula, the rotation speed of each component in a single ingot is determined.

[0070] Specifically, the following formula is used to calculate the rotation speed of each component in a single spindle:

[0071] Central control twist = hollow spindle speed / output roller speed;

[0072] Ring twist = ring speed / output roller speed;

[0073] Drafting speed = front roller speed / rear roller speed;

[0074] Overfeed ratio = front roller speed / output roller speed;

[0075] Core wire tension = core wire roller speed / output roller speed;

[0076] Untwisting coefficient = ring spindle speed / hollow spindle speed.

[0077] The rotation speed of the motor of each roller in the single spindle is determined according to the rotation speed of each component in the single spindle.

[0078] Optionally, determining the rotational speed of the motor of each roller in a single spindle according to the rotational speed of each component in the single spindle includes: calculating the rotational speed of the motor of each roller in the single spindle according to the linear speed, preset diameter and preset speed ratio of each roller in the single spindle.

[0079] Specifically, the ratio of the linear speed of each roller in the single spindle to the preset diameter is calculated, and the product obtained by multiplying the ratio by the preset speed ratio is determined as the rotational speed of the motor of each roller in the single spindle.

[0080] Figure 6This is a flow chart of another control method of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention. The embodiment of the present invention further refines the above embodiment on the basis of the above embodiment. Figure 6 , the control method comprises:

[0081] S610, determining the rotation speed of the motor of each roller in a single spindle based on preset process parameters.

[0082] S620. When the rotation speeds of the motors of the rollers meet the preset rotation speed thresholds of the motors, the synchronous operation of the rollers in the single spindle is controlled according to the rotation speeds.

[0083] S630, the yarn detection device is used to detect whether the yarn in the production process is qualified. If the yarn is unqualified, the single spindle stops automatically and an alarm is sounded.

[0084] Optionally, the yarn detection device is used to detect whether the yarn in the production process is qualified, including:

[0085] The optical signal is converted into an electrical signal through the yarn detection device; the frequency and amplitude of the electrical signal are extracted for self-learning to form a yarn characteristic waveform; the actual waveform of the yarn during the production process is collected in real time; the actual waveform is compared with the yarn characteristic waveform, and if it exceeds the threshold of the yarn characteristic waveform, the yarn is determined to be unqualified.

[0086] Specifically, the yarn count sensor of the yarn detection device is used to detect whether the yarn in the production process is qualified. A photoelectric transmitting / receiving device is arranged inside the yarn count sensor. The photoelectric transmitting device emits a light signal. When the yarn passes through, it will block part of the infrared light. The photoelectric receiving device captures the change, converts the light signal into an electrical signal and sends it to the single spindle controller. The single spindle controller extracts the frequency and amplitude of the electrical signal for self-learning to form a yarn characteristic waveform. The yarn break detection function is divided into a test mode and a production mode. The production mode is the default, and the mode can be set separately through the control cabinet. In the test mode, the yarn characteristic value is extracted by the single spindle controller and fed back to the control cabinet; in the production mode, the actual waveform of the yarn in the production process is collected in real time by the yarn count sensor; the actual waveform is compared with the yarn characteristic waveform. If it exceeds the threshold of the yarn characteristic waveform, it is considered that the yarn count is out of tolerance, then it is determined that the yarn is unqualified, the spindle position stops automatically and triggers an alarm.

[0087] Figure 7A schematic diagram of the structure of an electronic device for a control method of a single-spindle single-control fancy twisting machine provided by an embodiment of the present invention. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workbenches, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices (such as helmets, glasses, watches, etc.) and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present invention described and / or required herein.

[0088] like Figure 7 As shown, the electronic device 10 includes at least one processor 11, and a memory connected to the at least one processor 11, such as a read-only memory (ROM) 12, a random access memory (RAM) 13, etc., wherein the memory stores a computer program that can be executed by at least one processor, and the processor 11 can perform various appropriate actions and processes according to the computer program stored in the read-only memory (ROM) 12 or the computer program loaded from the storage unit 18 to the random access memory (RAM) 13. In the RAM 13, various programs and data required for the operation of the electronic device 10 can also be stored. The processor 11, the ROM 12, and the RAM 13 are connected to each other through a bus 14. An input / output (I / O) interface 15 is also connected to the bus 14.

[0089] A number of components in the electronic device 10 are connected to the I / O interface 15, including: an input unit 16, such as a keyboard, a mouse, etc.; an output unit 17, such as various types of displays, speakers, etc.; a storage unit 18, such as a disk, an optical disk, etc.; and a communication unit 19, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 19 allows the electronic device 10 to exchange information / data with other devices through a computer network such as the Internet and / or various telecommunication networks.

[0090] The processor 11 may be a variety of general and / or special processing components with processing and computing capabilities. Some examples of the processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various dedicated artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, digital signal processors (DSPs), and any appropriate processors, controllers, microcontrollers, etc. The processor 11 executes the various methods and processes described above, such as a control method for a single-spindle single-control fancy twisting machine.

[0091] In some embodiments, the control method of the single-spindle single-control fancy twisting machine can be implemented as a computer program, which is tangibly contained in a computer-readable storage medium, such as a storage unit 18. In some embodiments, part or all of the computer program can be loaded and / or installed on the electronic device 10 via the ROM 12 and / or the communication unit 19. When the computer program is loaded into the RAM 13 and executed by the processor 11, one or more steps of the control method of the single-spindle single-control fancy twisting machine described above can be executed. Alternatively, in other embodiments, the processor 11 can be configured to execute the control method of the single-spindle single-control fancy twisting machine by any other appropriate means (for example, by means of firmware).

[0092] Various implementations of the systems and techniques described above herein can be implemented in digital electronic circuit systems, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on chips (SOCs), load programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various implementations can include: being implemented in one or more computer programs that can be executed and / or interpreted on a programmable system including at least one programmable processor, which can be a special purpose or general purpose programmable processor that can receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.

[0093] Computer programs for implementing the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, so that when the computer program is executed by the processor, the functions / operations specified in the flow chart and / or block diagram are implemented. The computer program may be executed entirely on the machine, partially on the machine, partially on the machine and partially on a remote machine as a stand-alone software package, or entirely on a remote machine or server.

[0094] In the context of the present invention, a computer-readable storage medium may be a tangible medium that may contain or store a computer program for use by or in combination with an instruction execution system, device or equipment. A computer-readable storage medium may include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, devices or equipment, or any suitable combination of the foregoing. Alternatively, a computer-readable storage medium may be a machine-readable signal medium. A more specific example of a machine-readable storage medium may include an electrical connection based on one or more lines, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.

[0095] To provide interaction with a user, the systems and techniques described herein may be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and a pointing device (e.g., a mouse or trackball) through which the user can provide input to the electronic device. Other types of devices may also be used to provide interaction with the user; for example, the feedback provided to the user may be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user may be received in any form (including acoustic input, voice input, or tactile input).

[0096] The systems and techniques described herein may be implemented in a computing system that includes backend components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes frontend components (e.g., a user computer with a graphical user interface or a web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such backend components, middleware components, or frontend components. The components of the system may be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: a local area network (LAN), a wide area network (WAN), a blockchain network, and the Internet.

[0097] A computing system may include a client and a server. The client and the server are generally remote from each other and usually interact through a communication network. The client and server relationship is generated by computer programs running on the corresponding computers and having a client-server relationship with each other. The server may be a cloud server, also known as a cloud computing server or cloud host, which is a host product in the cloud computing service system to solve the defects of difficult management and weak business scalability in traditional physical hosts and VPS services.

[0098] It should be understood that the various forms of processes shown above can be used to reorder, add or delete steps. For example, the steps described in the present invention can be executed in parallel, sequentially or in different orders, as long as the desired results of the technical solution of the present invention can be achieved, and this document does not limit this.

[0099] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A single-spindle single-control fancy twisting machine, characterized in that: include: Grooved drum, ring spindle, yarn detection device, output roller, hollow spindle, front roller, middle roller, back roller and core roller; The grooved drum, the ring ingot, the output roller, the hollow ingot, the front roller, the middle roller, the back roller and the core roller are all driven by independent motors; The yarn detection device is used to detect whether the yarn in the production process is qualified.

2. The single-spindle single-control fancy twisting machine according to claim 1, characterized in that: The yarn detection device comprises a yarn count sensor; The yarn count sensor is used to emit a light signal, detect changes in the light signal when the yarn passes through, and convert the light signal into an electrical signal; The yarn count sensor is also used to extract the frequency and amplitude of the electrical signal for self-learning to form a yarn characteristic waveform.

3. The single-spindle single-control fancy twisting machine according to claim 1, characterized in that: Also includes: Creel, cradle, control cabinet, frame, lifting device, cover and start / stop buttons.

4. A control method for a single-spindle single-control fancy twisting machine, characterized in that: Applied to the single-spindle single-control fancy twisting machine according to any one of claims 1 to 3, the control method comprises: Determine the rotation speed of the motor of each roller in a single spindle based on preset process parameters; When the rotation speeds of the motors of the rollers meet the preset rotation speed thresholds of the motors, the synchronous operation of the rollers in the single spindle is controlled according to the rotation speeds.

5. The control method according to claim 4, characterized in that: The method of determining the rotation speed of the motors of the rollers in the single spindle based on the preset process parameters includes: Based on the preset process parameters and according to the preset formula, the rotation speed of each component in a single spindle is determined; The rotation speed of the motor of each roller in the single spindle is determined according to the rotation speed of each component in the single spindle.

6. The control method according to claim 5, characterized in that: The preset process parameters include central control twist, ring twist, drafting speed, overfeed ratio, core wire tension and untwisting coefficient; The step of determining the rotation speed of each component in a single ingot based on preset process parameters and according to preset formulas includes: The following formula is used to calculate the rotation speed of each component in a single spindle: The central control twist = hollow spindle speed / output roller linear speed; The ring twist = ring speed / output roller linear speed; The drafting speed = front roller linear speed / rear roller linear speed; The overfeed ratio = front roller linear speed / output roller linear speed; The core wire tension = core wire roller speed / output roller speed; The untwisting coefficient = ring spindle speed / hollow spindle speed.

7. The control method according to claim 5, characterized in that: Determining the rotation speed of the motor of each roller in the single spindle according to the rotation speed of each component in the single spindle includes: The rotation speed of the motor of each roller in the single spindle is calculated according to the linear speed, preset diameter and preset speed ratio of each roller in the single spindle.

8. The control method according to claim 4, characterized in that: After controlling the synchronous operation of each roller in the single spindle according to the rotation speed, the method further includes: The yarn detection device is used to detect whether the yarn in the production process is qualified. If the yarn is unqualified, the single spindle will stop automatically and alarm.

9. The control method according to claim 8, characterized in that: The method of detecting whether the yarn in the production process is qualified by the yarn detection device includes: The optical signal is converted into an electrical signal by a yarn detection device; The yarn characteristic waveform is formed by extracting the frequency and amplitude of the electrical signal for self-learning; Real-time collection of the actual waveform of the yarn during the production process; The actual waveform is compared with the yarn characteristic waveform, and if the actual waveform exceeds a threshold of the yarn characteristic waveform, it is determined that the yarn is unqualified.

10. An electronic device, characterized in that: The electronic device comprises: at least one processor; and a memory communicatively connected to the at least one processor; wherein, The memory stores a computer program executable by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can perform the control method according to any one of claims 4 to 9.

Citation Information

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