Home textile blending material convenient to clean, production process and application of home textile blending material
By combining polyester fiber, cotton fiber and antibacterial modified polyester fiber blended yarn with hydrophobic oleophobic finishing agent, blended materials are prepared for easy cleaning, which solves the problems of stain residue, fading, deformation and bacterial growth in the cleaning process of home textile materials, and achieves efficient cleaning and long life of the material.
Patent Information
- Application Number
- CN202510108713.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cleaning process, existing home textile materials are prone to stain residue, fading, deformation and bacterial growth, which affect service life and health.
40-45 parts by weight of polyester fiber, 30-35 parts by weight of cotton fiber and 10-15 parts by weight of antibacterial modified polyester fiber, combined with a hydrophobic oleophobic finishing agent, and blended with a composite antibacterial modified polyester fiber and carbon fiber, to prepare a blended material for easy cleaning.
The material can still maintain shape stability after multiple washes, has significant antibacterial properties and anti-fouling ability, which facilitates daily cleaning, extends service life and improves health and hygiene.
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Figure CN119531138A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of blended material preparation, and in particular to a blended material for home textiles which is easy to clean, a production process and an application thereof. Background Art
[0002] As people's living standards continue to improve, the quality and functionality of home textile products are becoming more and more stringent. Home textiles, as items that are in close contact with us in daily life, include bedding, curtains, sofa covers, etc. They are easily stained, and frequent washing will affect their appearance, texture and service life. Therefore, the development of home textile materials that are easy to clean has become a key issue in the industry.
[0003] In the traditional material structure of the home textile market, natural fibers such as cotton, wool, and silk are widely used. Cotton is skin-friendly, comfortable, and has good moisture absorption and breathability, but its fiber structure is loose, stains can easily penetrate into the interior, it is easy to shrink and deform after washing, and it will turn yellow and hard after repeated washing; wool is excellent in warmth but delicate, and it is difficult to thoroughly clean after being stained with water and oil stains. The dry cleaning cost is high and chemical reagents can easily damage the fiber; silk is smooth and delicate, but its strength decreases when it comes into contact with water, and it is difficult to clean after stains are attached. Even the conventional washing process may cause fiber breakage and degumming, reducing the grade of the product. Therefore, the common home textile fabrics on the market currently face the following challenges: the surface structure of traditional textiles is relatively rough, and it is easy to absorb dust, oil and other pollutants, and it is difficult to clean thoroughly; after repeated washing, many home textile materials will fade, deform, and other problems, affecting the service life; during long-term use, especially in humid environments, ordinary home textile materials are prone to breed bacteria and mold, which is not conducive to health and hygiene.
[0004] Therefore, the present application proposes an antibacterial home textile blended material that is easy to clean, a production process and an application thereof. Summary of the invention
[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide a blended material for home textiles that is easy to clean, a production process and applications thereof.
[0006] A blended material for home textiles that is easy to clean, comprising: 40-45 parts by weight of polyester fiber, 30-35 parts by weight of cotton fiber, 10-15 parts by weight of blended yarn and a hydrophobic and oleophobic finishing agent; The blended yarn is made by spinning antibacterial modified polyester fiber and carbon fiber in a weight ratio of 2:1; The antibacterial modified polyester fiber is obtained by melt spinning polyethylene terephthalate slices modified with a composite antibacterial agent, wherein the composite antibacterial agent comprises 1-2 parts by weight of zinc nitrate, 0.5-1 parts by weight of silver nitrate and tetraethyl orthosilicate, and the molar ratio of zinc to silicon is 1:2-3; The hydrophobic and oleophobic finishing agent is prepared by polycondensing a mixed solution of 10-12 parts by weight of long carbon chain alkyl trimethoxysilane, methyl triethoxysilane and octamethylcyclotetrasiloxane, and then adding a monomer silane coupling agent and a hydrophobic and oleophobic nanoparticle dispersion, wherein the ratio of octamethylcyclotetrasiloxane, methyl triethoxysilane and hexadecyl trimethoxysilane is 1:2:1.
[0007] A production process of a blended material for home textiles that is easy to clean, comprising the following steps: S1: Preparation of composite antimicrobial agents Zinc nitrate and silver nitrate are mixed, and then citric acid aqueous solution and ammonia water are added to prepare wet gel, which is then dried and calcined to obtain silver-zinc oxide nanoparticles, and then hexadecyltrimethylammonium bromide, deionized water, and ammonia water are mixed, and then silver-zinc oxide nanoparticles and tetraethyl orthosilicate are added to prepare a composite antibacterial agent; S2: Preparation of antibacterial modified polyester fiber The polyethylene terephthalate slices are modified by a composite antibacterial agent, and then dried, and the dried modified polyethylene terephthalate slices are melt-spun to prepare antibacterial modified polyester fibers; S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion Silica is modified by using perfluoropolyether, perfluorooctanoic acid and sodium hydroxide to obtain a hydrophobic and oleophobic nanoparticle dispersion; S4: Preparation of hydrophobic and oleophobic finishing agent The hydrophobic and oleophobic finishing agent is prepared by reacting octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane, and then adding a monomeric silane coupling agent 602 and a hydrophobic and oleophobic nanoparticle dispersion. S5: Preparation of blended materials for easy cleaning The polyester fiber, cotton fiber and blended yarn are respectively impregnated with the hydrophobic and oleophobic finishing agent, and the impregnated and modified polyester fiber, cotton fiber and blended yarn are spun, weaved, rolled and stored to obtain the blended material which is easy to clean.
[0008] Furthermore, step S1 of preparing the composite antibacterial agent specifically comprises the following steps: S1.1: 1-2 parts by weight of zinc nitrate and 0.5-1 parts by weight of silver nitrate are added to 200-230 parts by weight of deionized water, and stirred at 300-500 r / min for 20-30 min under magnetic stirring, and then 1.5-1.8 parts by weight of 30-40wt% citric acid aqueous solution are added, and after stirring and mixing, 25-28% by weight of ammonia water is added to make the pH value 8.4-8.6, and then evaporated to dryness at 70-80°C to obtain a wet gel; S1.2: drying the wet gel in a vacuum oven at 90-100°C for 20-24h, then calcining the gel at 600-620°C for 3-4h in a muffle furnace under air atmosphere, and cooling the gel to obtain silver-zinc oxide nanoparticles; S1.3: Dissolve 3-5 parts by weight of hexadecyltrimethylammonium bromide in 10-12 parts by weight of deionized water, then add 25-28% by mass of ammonia water, adjust the pH to 11.5-11.7, then add silver-zinc oxide nanoparticles, stir well for 2-3 hours, then add tetraethyl orthosilicate, wherein the molar ratio of zinc to silicon is 1:2-3, stir well for 4-5 hours, and obtain a suspension; S1.4: Filter the suspension and wash it repeatedly for 2-3 times. Then place the filtered product in a blast oven at 90-100°C and dry it for 4-5 hours to obtain a powdered solid product. Then place the powdered solid product in a muffle furnace and calcine it at 500-550°C in an air atmosphere for 5-6 hours. Finally, grind it to obtain a composite antibacterial agent.
[0009] Furthermore, step S2 of preparing the antibacterial modified polyester fiber specifically comprises the following steps: S2.1: Dry the polyethylene terephthalate slices in a vacuum oven at 110-120°C for 20-24h, dry the composite antibacterial agent in a vacuum oven at 140-150°C for 10-12h, then put 90-100 parts by weight of the polyethylene terephthalate slices and 10-15 parts by weight of the composite antibacterial agent into a high-speed mixer to mix them thoroughly, then blend and extrude them through a twin-screw extruder, and then pass through a pelletizer to prepare modified polyethylene terephthalate slices; S2.2: Pre-crystallize the modified polyethylene terephthalate slices in a vacuum drum oven at 140-150°C for 3-4 hours, and then dry them in a vacuum oven at 150-160°C for 48-50 hours to make the moisture content of the modified polyethylene terephthalate slices lower than 40-50 ppm. After cooling, melt-spin the dried modified polyethylene terephthalate slices to prepare antibacterial modified polyester fibers.
[0010] Furthermore, step S3 granulates the mixed powder, which specifically includes the following steps: S3.1: Add 0.5-0.8 parts by weight of perfluoropolyether and 3-5 parts by weight of silica nanoparticles to 15-20 parts by weight of anhydrous ethanol, treat with an ultrasonic disperser at 40-50 W and a frequency of 20-25 kHz for 30-40 min, and then stir at a speed of 400-500 r / min for 1-2 h to obtain a uniform silica dispersion; S3.2: Add 1-2 parts by weight of perfluorooctanoic acid and 0.1-0.2 parts by weight of sodium hydroxide to 10-12 parts by weight of anhydrous ethanol, and then stir at a speed of 400-500 r / min for 30-40 minutes to obtain a sodium perfluorooctanoate ethanol solution; S3.3: Add the sodium perfluorooctanoate ethanol solution to the silica dispersion under stirring at 400-500 r / min, and stir magnetically for 1-2 h to obtain a hydrophobic and oleophobic nanoparticle dispersion.
[0011] Furthermore, step S4 of preparing the hydrophobic and oleophobic finishing agent specifically comprises the following steps: S4.1: Add 40-50 parts by weight of deionized water and 4-5 parts by weight of 5-8wt% potassium hydroxide solution to 2-3 parts by weight of cationic / nonionic surfactant Lx-1, and then stir and mix at room temperature for 20-30 minutes, and then reflux and condense to obtain a mixed solution; S4.2: heating the mixed solution to 65-70° C., then adding 10-12 parts by weight of a mixed solution of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane, wherein the ratio of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane is 1:2:1, and then reacting for 8-10 hours to obtain a reaction system; S4.3: Add 0.5-0.8% of the monomer silane coupling agent 602 to the reaction system, keep warm for 2-3 hours, then add 2-3 parts by weight of the hydrophobic and oleophobic nanoparticle dispersion, keep warm for 1-2 hours to obtain a hydrophobic and oleophobic finishing agent.
[0012] Furthermore, step S5 facilitates the preparation of the clean blended material, and specifically comprises the following steps: S5.1: Weigh the raw materials by weight: 40-45 parts by weight of polyester fiber, 30-35 parts by weight of cotton fiber, and 10-15 parts by weight of blended yarn; wherein the blended yarn is antibacterial modified polyester fiber and carbon fiber blended by spinning in a weight ratio of 2:1; S5.2: The polyester fiber, cotton fiber, and blended yarn obtained in step S5.1 are respectively immersed in a hydrophobic and oleophobic finishing agent and subjected to a modified immersion treatment at 15-20 MPa for 2-3 hours. After the immersion is completed, the fibers are taken out and dried to obtain the impregnated and modified polyester fiber, cotton fiber, and blended yarn; S5.3: The impregnated and modified polyester fiber, cotton fiber and blended yarn are spun and woven to obtain a fabric body, and the fabric body is rolled and stored to obtain a blended material that is easy to clean.
[0013] The invention discloses a production process of a blended material for home textiles which is easy to clean. The blended material produced can be used in products such as bedding, curtains, sofa covers and the like.
[0014] Compared with the prior art, the present invention has at least the following beneficial effects: 1. The antibacterial modified polyester fiber in the blended material of the present invention has undergone a special preparation process, and its structure is relatively stable. It is not easy to fade due to chemical reactions caused by contact with water, detergents, etc. during washing. At the same time, the polyester fiber itself has good chemical stability, strong washing resistance, and is not easy to fade. The polyester fiber in the blended material has high strength and modulus and is not easy to deform; cotton fiber has good flexibility and hygroscopicity, and is comfortable to wear; the blended yarn of antibacterial modified polyester fiber and carbon fiber has both antibacterial properties and certain mechanical strength. The three fibers are blended together to complement each other, so that the blended material can still maintain good shape stability after multiple washings.
[0015] 2. The composite antibacterial agent of the present invention contains silver-zinc oxide nanoparticles. Silver itself has a strong broad-spectrum antibacterial ability, can combine with active substances such as proteins and enzymes in microorganisms, destroy their normal physiological functions, inhibit or even kill bacteria, fungi and other microorganisms, and zinc oxide nanoparticles also have antibacterial activity. The two synergistically enhance the resistance of the antibacterial modified polyester fiber to various common pathogens such as Escherichia coli and Staphylococcus aureus. Then, tetraethyl orthosilicate is added to form silicon dioxide and silver-zinc oxide nanoparticles for compounding. During the hydrothermal crystallization process, a stable and close interaction is formed between silver-zinc oxide and silicon dioxide, so that the chemical stability of the composite antibacterial agent is significantly improved. Silicon dioxide has good chemical inertness and can protect silver-zinc oxide nanoparticles from external environmental factors to a certain extent, thereby extending the service life of the composite antibacterial agent. At the same time, the presence of silicon dioxide can provide more active sites for silver and zinc oxide, promote the contact between the antibacterial components and bacteria, and improve the antibacterial effect of the antibacterial modified polyester fiber.
[0016] 3. The hydrophobic and oleophobic nanoparticles and siloxane components in the hydrophobic and oleophobic finishing agent of the present invention can fill the tiny pores and uneven places on the fiber surface during the finishing process, making the fiber surface smoother. On the one hand, the friction coefficient of the fiber surface is reduced, making the fabric feel softer and smoother; on the other hand, the perfluoropolyether, perfluorooctanoic acid and other fluorine-containing compounds in the hydrophobic and oleophobic nanoparticles have extremely low surface energy, which can form a uniform hydrophobic and oleophobic film on the fiber surface, which makes the surface of the blended material not easily wetted by water and oil stains, and the stains are difficult to adhere to. Even if there are stains, they are easy to roll or slide on the surface, thereby greatly improving the anti-fouling performance of the material, which is convenient for daily cleaning. At the same time, after the hydrophobic and oleophobic finishing agent is impregnated, a low surface energy coating can be formed on the fiber surface, and the contact angle of water and oil on its surface increases, so that it is difficult to wet and adhere, thereby greatly improving the anti-fouling ability of the blended material, which is convenient for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0018] Figure 1 This is a production process flow chart of a blended material for home textiles that is easy to clean and is used in an embodiment of the present invention. DETAILED DESCRIPTION
[0019] The following is a detailed description of the production process of a blended material for home textiles that is easy to clean provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0020] Example 1 A production process for a blended material for home textiles that is easy to clean, such as Figure 1 As shown, the following steps are included: S1: Preparation of composite antimicrobial agents S1.1: 1 part by weight of zinc nitrate and 0.5 part by weight of silver nitrate are added to 200 parts by weight of deionized water, and stirred at 300 r / min for 20 minutes under magnetic stirring, and then 1.5 parts by weight of 30 wt% citric acid aqueous solution are added, and after stirring and mixing, 25% by weight of ammonia water is added to make the pH value 8.4, and then evaporated at 70°C to obtain a wet gel; S1.2: drying the wet gel in a vacuum oven at 90°C for 20 h, and then calcining the gel at 600°C for 3 h in a muffle furnace under air atmosphere, and cooling the gel to obtain silver-zinc oxide nanoparticles; S1.3: 3 parts by weight of hexadecyltrimethylammonium bromide was dissolved in 10 parts by weight of deionized water, and then 25% by weight of ammonia water was added to adjust the pH to 11.5, and then silver-zinc oxide nanoparticles were added, and the mixture was stirred for 2 hours, and then tetraethyl orthosilicate was added, wherein the molar ratio of zinc to silicon was 1:2, and the mixture was stirred for 4 hours to obtain a suspension; S1.4: The suspension is filtered and washed repeatedly twice, and the filtered product is placed in a blast oven at 90°C and dried for 4 hours to obtain a powdered solid product. The powdered solid product is then placed in a muffle furnace and calcined at 500°C in an air atmosphere for 5 hours. Finally, the composite antibacterial agent is obtained after grinding. S2: Preparation of antibacterial modified polyester fiber S2.1: Dry the polyethylene terephthalate slices in a vacuum oven at 110°C for 20 h, and dry the composite antibacterial agent in a vacuum oven at 140°C for 10 h, then put 90 parts by weight of the polyethylene terephthalate slices and 10 parts by weight of the composite antibacterial agent into a high-speed mixer to mix them thoroughly, then blend and extrude them through a twin-screw extruder, and then pass through a pelletizer to prepare modified polyethylene terephthalate slices; S2.2: pre-crystallizing the modified polyethylene terephthalate slices in a vacuum drum oven at 140° C. for 3 h, and then drying them in a vacuum oven at 150° C. for 48 h to make the water content of the modified polyethylene terephthalate slices less than 40 ppm. After cooling, melt-spinning the dried modified polyethylene terephthalate slices to prepare antibacterial modified polyester fibers; S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion S3.1: 0.5 parts by weight of perfluoropolyether and 3 parts by weight of silica nanoparticles were added to 15 parts by weight of anhydrous ethanol, and treated with an ultrasonic disperser at 40 W and a frequency of 20 kHz for 30 min, and then stirred at a speed of 400 r / min for 1 h to obtain a uniform silica dispersion; S3.2: Add 1 part by weight of perfluorooctanoic acid and 0.1 part by weight of sodium hydroxide to 10 parts by weight of anhydrous ethanol, and then stir at a speed of 400 r / min for 30 minutes to obtain a sodium perfluorooctanoate ethanol solution; S3.3: Add the sodium perfluorooctanoate ethanol solution to the silica dispersion under stirring at 400 r / min, and stir magnetically for 1 h to obtain a hydrophobic and oleophobic nanoparticle dispersion; S4: Preparation of hydrophobic and oleophobic finishing agent S4.1: Add 40 parts by weight of deionized water and 4 parts by weight of a 5 wt% potassium hydroxide solution to 2 parts by weight of a cationic / nonionic surfactant Lx-1, and then stir and mix at room temperature for 20 minutes, and then reflux and condense to obtain a mixed solution; S4.2: The mixed solution is heated to 65° C., and then 10 parts by weight of a mixed solution of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane are added, wherein the ratio of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane is 1:2:1, and then reacted for 8 hours to obtain a reaction system; S4.3: Add 0.5% of the monomer silane coupling agent 602 to the reaction system, keep the temperature for 2 hours, then add 2 parts by weight of the hydrophobic and oleophobic nanoparticle dispersion, keep the temperature for 1 hour, and obtain a hydrophobic and oleophobic finishing agent; S5: Preparation of blended materials for easy cleaning S5.1: Weigh the raw materials by weight: 40 parts by weight of polyester fiber, 30 parts by weight of cotton fiber, and 10 parts by weight of blended yarn; wherein the blended yarn is antibacterial modified polyester fiber and carbon fiber blended by spinning in a weight ratio of 2:1; S5.2: The polyester fiber, cotton fiber, and blended yarn obtained in step S5.1 are respectively immersed in a hydrophobic and oleophobic finishing agent and subjected to a modified immersion treatment at 15 MPa for 2 h. After the immersion is completed, the fibers are taken out and dried to obtain the impregnated and modified polyester fiber, cotton fiber, and blended yarn; S5.3: The impregnated and modified polyester fiber, cotton fiber and blended yarn are spun and woven to obtain a fabric body, and the fabric body is rolled and stored to obtain a blended material that is easy to clean.
[0021] Example 2 A production process for a blended material for home textiles that is easy to clean, such as Figure 1 As shown, the following steps are included: S1: Preparation of composite antimicrobial agents S1.1: 2 parts by weight of zinc nitrate and 1 part by weight of silver nitrate are added to 230 parts by weight of deionized water, and stirred at 300 r / min for 20 minutes under magnetic stirring, and then 1.8 parts by weight of 40 wt% citric acid aqueous solution are added, and after stirring and mixing, 28% by weight of ammonia water is added to make the pH value 8.6, and then evaporated at 70°C to obtain a wet gel; S1.2: drying the wet gel in a vacuum oven at 90°C for 20 h, and then calcining the gel at 600°C for 3 h in a muffle furnace under air atmosphere, and cooling the gel to obtain silver-zinc oxide nanoparticles; S1.3: Dissolve 5 parts by weight of hexadecyltrimethylammonium bromide in 12 parts by weight of deionized water, then add 28% ammonia water, adjust the pH to 11.7, then add silver-zinc oxide nanoparticles, stir well for 2 hours, then add tetraethyl orthosilicate, wherein the molar ratio of zinc to silicon is 1:3, stir well for 4 hours, and obtain a suspension; S1.4: The suspension is filtered and washed repeatedly twice, and the filtered product is placed in a blast oven at 90°C and dried for 4 hours to obtain a powdered solid product. The powdered solid product is then placed in a muffle furnace and calcined at 500°C in an air atmosphere for 5-6 hours. Finally, the composite antibacterial agent is obtained after grinding. S2: Preparation of antibacterial modified polyester fiber S2.1: Dry the polyethylene terephthalate slices in a vacuum oven at 110°C for 20 h, and dry the composite antibacterial agent in a vacuum oven at 140°C for 10 h, then put 100 parts by weight of the polyethylene terephthalate slices and 15 parts by weight of the composite antibacterial agent into a high-speed mixer to mix them thoroughly, then blend and extrude them through a twin-screw extruder, and then pass through a pelletizer to prepare modified polyethylene terephthalate slices; S2.2: pre-crystallizing the modified polyethylene terephthalate slices in a vacuum drum oven at 140° C. for 3 h, and then drying them in a vacuum oven at 150° C. for 48 h to make the water content of the modified polyethylene terephthalate slices less than 50 ppm. After cooling, melt-spinning the dried modified polyethylene terephthalate slices to prepare antibacterial modified polyester fibers; S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion S3.1: 0.8 parts by weight of perfluoropolyether and 5 parts by weight of silica nanoparticles were added to 20 parts by weight of anhydrous ethanol, and treated with an ultrasonic disperser at 40 W and a frequency of 20 kHz for 30 min, and then stirred at a speed of 400 r / min for 1 h to obtain a uniform silica dispersion; S3.2: Add 2 parts by weight of perfluorooctanoic acid and 0.2 parts by weight of sodium hydroxide to 12 parts by weight of anhydrous ethanol, and then stir at a speed of 400 r / min for 30 minutes to obtain a sodium perfluorooctanoate ethanol solution; S3.3: Add the sodium perfluorooctanoate ethanol solution to the silica dispersion under stirring at 400 r / min, and stir magnetically for 1 h to obtain a hydrophobic and oleophobic nanoparticle dispersion; S4: Preparation of hydrophobic and oleophobic finishing agent S4.1: Add 50 parts by weight of deionized water and 5 parts by weight of 8wt% potassium hydroxide solution to 3 parts by weight of cationic / nonionic surfactant Lx-1, and then stir and mix at room temperature for 20 minutes, and then reflux and condense to obtain a mixed solution; S4.2: The mixed solution is heated to 65° C., and then 12 parts by weight of a mixed solution of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane are added, wherein the ratio of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane is 1:2:1, and then reacted for 8 hours to obtain a reaction system; S4.3: Add 0.8% of the monomer silane coupling agent 602 to the reaction system, keep the temperature for 2 hours, then add 3 parts by weight of the hydrophobic and oleophobic nanoparticle dispersion, keep the temperature for 1 hour, and obtain a hydrophobic and oleophobic finishing agent; S5: Preparation of blended materials for easy cleaning S5.1: Weigh the raw materials by weight: 45 parts by weight of polyester fiber, 35 parts by weight of cotton fiber, and 15 parts by weight of blended yarn; wherein the blended yarn is antibacterial modified polyester fiber and carbon fiber blended by spinning in a weight ratio of 2:1; S5.2: The polyester fiber, cotton fiber, and blended yarn obtained in step S5.1 are respectively immersed in a hydrophobic and oleophobic finishing agent and subjected to a modified immersion treatment at 15 MPa for 2 h. After the immersion is completed, the fibers are taken out and dried to obtain the impregnated and modified polyester fiber, cotton fiber, and blended yarn; S5.3: The impregnated and modified polyester fiber, cotton fiber and blended yarn are spun and woven to obtain a fabric body, and the fabric body is rolled and stored to obtain a blended material that is easy to clean.
[0022] Example 3 A production process for a blended material for home textiles that is easy to clean, such as Figure 1 As shown, the following steps are included: S1: Preparation of binder S1: Preparation of composite antimicrobial agents S1.1: 1 part by weight of zinc nitrate and 0.5 part by weight of silver nitrate are added to 200 parts by weight of deionized water, and stirred at 500 r / min for 30 minutes under magnetic stirring, and then 1.5 parts by weight of 30 wt% citric acid aqueous solution are added, and after stirring and mixing, 25% by weight of ammonia water is added to make the pH value 8.4, and then evaporated at 80°C to obtain a wet gel; S1.2: The wet gel was dried in a vacuum oven at 100°C for 24 h, and then placed in a muffle furnace in an air atmosphere at 620°C for 4 h, and then cooled to obtain silver-zinc oxide nanoparticles; S1.3: 3 parts by weight of hexadecyltrimethylammonium bromide was dissolved in 10 parts by weight of deionized water, and then 25% by weight of ammonia water was added to adjust the pH to 11.5, and then silver-zinc oxide nanoparticles were added, and the mixture was stirred for 3 hours, and then tetraethyl orthosilicate was added, wherein the molar ratio of zinc to silicon was 1:2, and the mixture was stirred for 5 hours to obtain a suspension; S1.4: The suspension is filtered and washed repeatedly for 3 times, and the filtered product is placed in a blast oven at 100°C and dried for 5 hours to obtain a powdered solid product. The powdered solid product is then placed in a muffle furnace and calcined at 550°C in an air atmosphere for 6 hours. Finally, the composite antibacterial agent is obtained after grinding. S2: Preparation of antibacterial modified polyester fiber S2.1: Dry the polyethylene terephthalate slices in a vacuum oven at 120°C for 24 hours, and dry the composite antibacterial agent in a vacuum oven at 150°C for 12 hours, then put 90 parts by weight of the polyethylene terephthalate slices and 10 parts by weight of the composite antibacterial agent into a high-speed mixer to mix them thoroughly, then blend and extrude them through a twin-screw extruder, and then pass through a pelletizer to prepare modified polyethylene terephthalate slices; S2.2: pre-crystallizing the modified polyethylene terephthalate slices in a vacuum drum oven at 150° C. for 4 h, and then drying them in a vacuum oven at 160° C. for 50 h to make the water content of the modified polyethylene terephthalate slices less than 40 ppm. After cooling, melt-spinning the dried modified polyethylene terephthalate slices to prepare antibacterial modified polyester fibers; S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion S3.1: 0.5 parts by weight of perfluoropolyether and 3 parts by weight of silica nanoparticles were added to 15 parts by weight of anhydrous ethanol, and treated with an ultrasonic disperser at 50 W and a frequency of 25 kHz for 40 min, and then stirred at a speed of 500 r / min for 2 h to obtain a uniform silica dispersion; S3.2: Add 1 part by weight of perfluorooctanoic acid and 0.1 part by weight of sodium hydroxide to 10 parts by weight of anhydrous ethanol, and then stir at a speed of 500 r / min for 40 minutes to obtain a sodium perfluorooctanoate ethanol solution; S3.3: Add the sodium perfluorooctanoate ethanol solution to the silica dispersion under stirring at 500 r / min, and stir magnetically for 2 h to obtain a hydrophobic and oleophobic nanoparticle dispersion; S4: Preparation of hydrophobic and oleophobic finishing agent S4.1: Add 40 parts by weight of deionized water and 4 parts by weight of a 5 wt% potassium hydroxide solution to 2 parts by weight of a cationic / nonionic surfactant Lx-1, and then stir and mix at room temperature for 30 minutes, and then reflux and condense to obtain a mixed solution; S4.2: The mixed solution is heated to 70° C., and then 10 parts by weight of a mixed solution of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane are added, wherein the ratio of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane is 1:2:1, and then reacted for 10 hours to obtain a reaction system; S4.3: Add 0.5% of the monomer silane coupling agent 602 to the reaction system, keep the temperature for reaction for 3 hours, then add 2 parts by weight of the hydrophobic and oleophobic nanoparticle dispersion, keep the temperature for reaction for 2 hours, and obtain a hydrophobic and oleophobic finishing agent; S5: Preparation of blended materials for easy cleaning S5.1: Weigh the raw materials by weight: 40 parts by weight of polyester fiber, 30 parts by weight of cotton fiber, and 10 parts by weight of blended yarn; wherein the blended yarn is antibacterial modified polyester fiber and carbon fiber blended by spinning in a weight ratio of 2:1; S5.2: The polyester fiber, cotton fiber, and blended yarn obtained in step S5.1 are respectively immersed in a hydrophobic and oleophobic finishing agent and subjected to a modified immersion treatment at 20 MPa for 3 hours. After the immersion is completed, the fibers are taken out and dried to obtain the impregnated and modified polyester fiber, cotton fiber, and blended yarn; S5.3: The impregnated and modified polyester fiber, cotton fiber and blended yarn are spun and woven to obtain a fabric body, and the fabric body is rolled and stored to obtain a blended material that is easy to clean.
[0023] Comparative Example 1 Compared with Example 1, the difference of Comparative Example 1 is that Comparative Example 1 removes steps S3-S4 and S5.2, and replaces the impregnated modified polyester fiber, cotton fiber, and blended yarn in S5.3 with the polyester fiber, cotton fiber, and blended yarn in step S5,1, and the other steps remain unchanged to prepare a blended material that is easy to clean, which is recorded as Comparative Example 1.
[0024] Comparative Example 2 Compared with Example 1, the difference of Comparative Example 2 is that the hydrophobic and oleophobic nanoparticle dispersion in steps S3 and S4.3 is removed in Comparative Example 2, and the other steps remain unchanged to prepare an easy-to-clean blended material, which is recorded as Comparative Example 2.
[0025] Comparative Example 3 Compared with Example 1, the difference of Comparative Example 3 is that Comparative Example 3 removes steps S1-S2, replaces the antibacterial modified polyester fiber in S5.1 with polyester fiber, and prepares an easy-to-clean blended material without changing the other steps, which is recorded as Comparative Example 3.
[0026] Determination of oil and water repellency: Oil repellency determination: Tested according to GB / T19977-2014. Washing method: Wash and dry according to GB / T8629-2017.
[0027] Water repellency test: The contact angle of the fabric was measured using a JCY 2 contact angle meter (Shanghai Fangrui Instrument Co., Ltd.).
[0028] The oil repellency and water repellency of Examples 1-3 and Comparative Examples 1-2 were tested, and the oil repellency and water repellency of the blended material, which was easy to clean, were tested again after washing it 20 times.
[0029] The measurement results are shown in Table 1.
[0030] Table 1. Results of oil repellency and water repellency measurements for Examples 1-3 and Comparative Examples 1-2
[0031] It can be seen from the data in Table 1 that the oil repellency level and water contact angle of Comparative Examples 1 and 2 are worse than those of the embodiment, and the oil repellency level and water contact angle of Comparative Example 2 are better than those of Comparative Example 1, indicating that the hydrophobic and oleophobic finishing agent can improve the hydrophobic and oleophobic ability of the blended material, thereby greatly improving the anti-fouling ability of the blended material, which is convenient for cleaning. At the same time, the addition of hydrophobic and oleophobic nanoparticles can further improve the hydrophobic and oleophobic ability of the blended material. After washing 20 times, the oil repellency level and water contact angle do not change much, indicating that the blended material prepared by the present invention still maintains good anti-fouling ability after multiple washings, which is convenient for cleaning.
[0032] Antimicrobial test: The oscillation method (GB / T20944.3-2008) was used for testing.
[0033] The antibacterial property of the easy-to-clean blended materials prepared in Examples 1-3 and Comparative Example 3 was measured. The antibacterial property of the easy-to-clean blended materials was measured again after washing them 20 times.
[0034] The measurement results are shown in Table 2.
[0035] Table 2. Antibacterial test results of Examples 1-3 and Comparative Example 3
[0036] It can be seen from the data in Table 2 that the data of Comparative Example 3 is significantly lower than that of the embodiment, indicating that the use of composite antibacterial agent to modify polyester fiber greatly enhances the resistance of antibacterial modified polyester fiber to Escherichia coli and Staphylococcus aureus, so that the prepared blended material has good antibacterial properties.
[0037] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A blended material for home textiles that is easy to clean, characterized in that: include: 40-45 parts by weight of polyester fiber, 30-35 parts by weight of cotton fiber, 10-15 parts by weight of blended yarn and a hydrophobic and oleophobic finishing agent; The blended yarn is made by spinning antibacterial modified polyester fiber and carbon fiber in a weight ratio of 2:1; The antibacterial modified polyester fiber is obtained by melt spinning polyethylene terephthalate slices modified with a composite antibacterial agent, wherein the composite antibacterial agent comprises 1-2 parts by weight of zinc nitrate, 0.5-1 parts by weight of silver nitrate and tetraethyl orthosilicate, and the molar ratio of zinc to silicon is 1:2-3; The hydrophobic and oleophobic finishing agent is prepared by polycondensing a mixed solution of 10-12 parts by weight of long carbon chain alkyl trimethoxysilane, methyl triethoxysilane and octamethylcyclotetrasiloxane, and then adding a monomer silane coupling agent and a hydrophobic and oleophobic nanoparticle dispersion, wherein the ratio of octamethylcyclotetrasiloxane, methyl triethoxysilane and hexadecyl trimethoxysilane is 1:2:
1.
2. The production process of the easy-to-clean blended material for home textiles according to claim 1, characterized in that: The steps include: S1: Preparation of composite antimicrobial agents Zinc nitrate and silver nitrate are mixed, and then citric acid aqueous solution and ammonia water are added to prepare wet gel, which is then dried and calcined to obtain silver-zinc oxide nanoparticles, and then hexadecyltrimethylammonium bromide, deionized water, and ammonia water are mixed, and then silver-zinc oxide nanoparticles and tetraethyl orthosilicate are added to prepare a composite antibacterial agent; S2: Preparation of antibacterial modified polyester fiber The polyethylene terephthalate slices are modified by a composite antibacterial agent, and then dried, and the dried modified polyethylene terephthalate slices are melt-spun to prepare antibacterial modified polyester fibers; S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion Silica is modified by using perfluoropolyether, perfluorooctanoic acid and sodium hydroxide to obtain a hydrophobic and oleophobic nanoparticle dispersion; S4: Preparation of hydrophobic and oleophobic finishing agent The hydrophobic and oleophobic finishing agent is prepared by reacting octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane, and then adding a monomeric silane coupling agent 602 and a hydrophobic and oleophobic nanoparticle dispersion. S5: Preparation of blended materials for easy cleaning The polyester fiber, cotton fiber and blended yarn are respectively impregnated with the hydrophobic and oleophobic finishing agent, and the impregnated and modified polyester fiber, cotton fiber and blended yarn are spun, weaved, rolled and stored to obtain the blended material which is easy to clean.
3. The production process of the easy-to-clean blended material for home textiles according to claim 2, characterized in that: Step S1: Preparation of the composite antibacterial agent, specifically comprising the following steps: S1.1: 1-2 parts by weight of zinc nitrate and 0.5-1 parts by weight of silver nitrate are added to 200-230 parts by weight of deionized water, and stirred at 300-500 r / min for 20-30 min under magnetic stirring, and then 1.5-1.8 parts by weight of 30-40wt% citric acid aqueous solution are added, and after stirring and mixing, 25-28% by weight of ammonia water is added to make the pH value 8.4-8.6, and then evaporated to dryness at 70-80°C to obtain a wet gel; S1.2: drying the wet gel in a vacuum oven at 90-100°C for 20-24h, then calcining the gel at 600-620°C for 3-4h in a muffle furnace under air atmosphere, and cooling the gel to obtain silver-zinc oxide nanoparticles; S1.3: Dissolve 3-5 parts by weight of hexadecyltrimethylammonium bromide in 10-12 parts by weight of deionized water, then add 25-28% by mass of ammonia water, adjust the pH to 11.5-11.7, then add silver-zinc oxide nanoparticles, stir well for 2-3 hours, then add tetraethyl orthosilicate, wherein the molar ratio of zinc to silicon is 1:2-3, stir well for 4-5 hours, and obtain a suspension; S1.4: Filter the suspension and wash it repeatedly for 2-3 times. Then place the filtered product in a blast oven at 90-100°C and dry it for 4-5 hours to obtain a powdered solid product. Then place the powdered solid product in a muffle furnace and calcine it at 500-550°C in an air atmosphere for 5-6 hours. Finally, grind it to obtain a composite antibacterial agent.
4. The production process of the easy-to-clean blended material for home textiles according to claim 3, characterized in that: Step S2: Preparation of antibacterial modified polyester fiber, specifically comprising the following steps: S2.1: Dry the polyethylene terephthalate slices in a vacuum oven at 110-120°C for 20-24h, dry the composite antibacterial agent in a vacuum oven at 140-150°C for 10-12h, then put 90-100 parts by weight of the polyethylene terephthalate slices and 10-15 parts by weight of the composite antibacterial agent into a high-speed mixer to mix them thoroughly, then blend and extrude them through a twin-screw extruder, and then pass through a pelletizer to prepare modified polyethylene terephthalate slices; S2.2: Pre-crystallize the modified polyethylene terephthalate slices in a vacuum drum oven at 140-150°C for 3-4 hours, and then dry them in a vacuum oven at 150-160°C for 48-50 hours to make the moisture content of the modified polyethylene terephthalate slices lower than 40-50 ppm. After cooling, melt-spin the dried modified polyethylene terephthalate slices to prepare antibacterial modified polyester fibers.
5. The production process of the easy-to-clean blended material for home textiles according to claim 4, characterized in that: Step S3: Preparation of hydrophobic and oleophobic nanoparticle dispersion, specifically comprising the following steps: S3.1: Add 0.5-0.8 parts by weight of perfluoropolyether and 3-5 parts by weight of silica nanoparticles to 15-20 parts by weight of anhydrous ethanol, treat with an ultrasonic disperser at 40-50 W and a frequency of 20-25 kHz for 30-40 min, and then stir at a speed of 400-500 r / min for 1-2 h to obtain a uniform silica dispersion; S3.2: Add 1-2 parts by weight of perfluorooctanoic acid and 0.1-0.2 parts by weight of sodium hydroxide to 10-12 parts by weight of anhydrous ethanol, and then stir at a speed of 400-500 r / min for 30-40 minutes to obtain a sodium perfluorooctanoate ethanol solution; S3.3: Add the sodium perfluorooctanoate ethanol solution to the silica dispersion under stirring at 400-500 r / min, and stir magnetically for 1-2 h to obtain a hydrophobic and oleophobic nanoparticle dispersion.
6. The production process of the easy-to-clean blended material for home textiles according to claim 5, characterized in that: Step S4 is the preparation of a hydrophobic and oleophobic finishing agent, which specifically comprises the following steps: S4.1: Add 40-50 parts by weight of deionized water and 4-5 parts by weight of 5-8wt% potassium hydroxide solution to 2-3 parts by weight of cationic / nonionic surfactant Lx-1, and then stir and mix at room temperature for 20-30 minutes, and then reflux and condense to obtain a mixed solution; S4.2: heating the mixed solution to 65-70° C., then adding 10-12 parts by weight of a mixed solution of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane, wherein the ratio of octamethylcyclotetrasiloxane, methyltriethoxysilane and hexadecyltrimethoxysilane is 1:2:1, and then reacting for 8-10 hours to obtain a reaction system; S4.3: Add 0.5-0.8% of the monomer silane coupling agent 602 to the reaction system, keep warm for 2-3 hours, then add 2-3 parts by weight of the hydrophobic and oleophobic nanoparticle dispersion, keep warm for 1-2 hours to obtain a hydrophobic and oleophobic finishing agent.
7. The production process of the easy-to-clean blended material for home textiles according to claim 6, characterized in that: Step S5 is convenient for preparing the clean blended material, which specifically includes the following steps: S5.1: Weigh the raw materials by weight: 40-45 parts by weight of polyester fiber, 30-35 parts by weight of cotton fiber, and 10-15 parts by weight of blended yarn; wherein the blended yarn is antibacterial modified polyester fiber and carbon fiber blended by spinning in a weight ratio of 2:1; S5.2: The polyester fiber, cotton fiber, and blended yarn obtained in step S5.1 are respectively immersed in a hydrophobic and oleophobic finishing agent and subjected to a modified immersion treatment at 15-20 MPa for 2-3 hours. After the immersion is completed, the fibers are taken out and dried to obtain the impregnated and modified polyester fiber, cotton fiber, and blended yarn; S5.3: The impregnated and modified polyester fiber, cotton fiber and blended yarn are spun and woven to obtain a fabric body, and the fabric body is rolled and stored to obtain a blended material that is easy to clean.
8. The production process of the easy-to-clean blended material for home textiles according to claim 7, characterized in that: The blended materials produced are used in bedding, curtains and sofa covers.
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