Factory building pitched roof modular rail translation transportation device and installation method of factory building pitched roof modular rail translation transportation device

Abstract

The invention discloses a plant pitched roof modular rail translation transportation device and a mounting method thereof. The plant pitched roof modular rail translation transportation device comprises transportation rail beams which are arranged side by side; the transportation track is horizontally arranged on the upper side of the transportation track beam; the conveying device walking mechanism is arranged on the upper side of the conveying rail and can move in the length direction of the conveying rail; the conveying device walking mechanism comprises a supporting piece horizontally arranged above the conveying rail, moving wheels are arranged on the lower sides of the two ends of the supporting piece, conveying device stand columns are vertically arranged on the upper sides of the two ends of the supporting piece, and a conveying device top face frame is fixedly arranged on the upper sides of the conveying device stand columns. The problems of low efficiency, high cost and poor safety caused by the adoption of a hoisting transportation method in existing high-altitude transportation can be solved.

Description

Technical Field

[0001] The invention relates to the field of steel structure construction, and in particular to a modular track translation transport device for a factory building sloping roof and an installation method thereof. Background Art

[0002] In the industrial plant renovation project, the installation and construction of the structure above the roof of the production workshop is very difficult. It is usually required to quickly construct without affecting the production of the workshop, and the construction process must be fully safe. Under this condition, the traditional construction method mostly adopts the method of directly lifting and installing the lifting machinery after dismantling the adjacent roof structure, or transporting the components to the roof for installation in small quantities through the existing maintenance lifting openings. Direct lifting by lifting machinery will cause great obstacles to workshop production. At the same time, construction machinery and production machinery are prone to collision accidents, which poses a great safety hazard; the method of lifting and construction through the maintenance lifting opening will also interfere with the normal daily maintenance work of the workshop. At the same time, the construction time is relatively long. How to change the lifting and transportation method of components and complete the construction safely and quickly without affecting workshop production is a technical problem that needs to be solved urgently. Summary of the invention

[0003] The invention provides a modular track translation transport device for a factory building slope roof and an installation method thereof, which can solve the problems of low efficiency, high cost and poor safety caused by the existing hoisting transport method for high-altitude transport.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a modular track translation transport device for a factory building sloping roof and an installation method thereof, comprising transport track beams, which are arranged side by side; a transport track, which is horizontally arranged on the upper side of the transport track beam; a transport device walking mechanism, which is arranged on the upper side of the transport track and can move along the length direction of the transport track; the transport device walking mechanism comprises a support member horizontally arranged above the transport track, moving wheels are arranged on the lower sides of both ends of the support member, transport device columns are vertically arranged on the upper sides of both ends of the support member, and a transport device top surface frame is fixedly arranged on the upper side of the transport device column, which can be completely isolated from the production line in the workshop and operate independently, and its operation efficiency is higher and the construction process is safer.

[0005] Preferably, transport track vehicle stops are provided on both sides of the transport track, located on the upper side of the transport track beam, to limit the traveling mechanism of the transport device.

[0006] Preferably, the transport device columns and the transport device top surface frame are connected via an inclined transport device support to enhance the stability of the structure.

[0007] Preferably, a plurality of supporting short columns are arranged at intervals along the length direction of the bottom of the transport track beam, and the supporting short columns are arranged in a straight line to form a supporting group arranged on the sloping roof of the factory building, which has a simple structure and is easy to install.

[0008] Preferably, the top surface frame includes a crossbeam mounted on the column of the transport device, a first load-bearing frame is arranged between two of the crossbeams, and a second load-bearing frame is arranged on the side of the crossbeam, which has a simple structure and is easy to install.

[0009] Preferably, a driving device is provided on one side of the moving wheel at the rear end.

[0010] The present invention also provides a method for installing a modular track translation transport device on a sloped roof of a factory building, and the specific steps are as follows:

[0011] S1. Arrange two parallel transport channels on the top of the factory building frame according to the on-site working conditions. First, install several supporting short columns. The transport track beam is installed on the top of the supporting short columns by bolts. The transport track is installed on the upper side of the transport track beam and fixed with a rail clamp. The transport track car blocks are installed at both ends of the transport track beam.

[0012] S2. Assemble the walking mechanism of the transport device, make 4 transport device columns, which are made of thick-walled square tubes, and the two ends of the square tubes are blocked with steel plates, and 4 positioning bolt holes are set on the surface of the steel plates; make 4 transport device supports, which are made of thick-walled square tubes, and the two ends of the square tubes are blocked with steel plates, and 4 positioning bolt holes are set on the surface of the steel plates; make two support members, and make them symmetrically, with a box beam welded by steel plates as the frame beam, and notches are cut on the lower side of the front and rear ends of the beam, and two moving wheels are installed on the lower side of the support member, and a driving device is set on one side of the moving wheel located at the rear end;

[0013] S3. The top surface frame of the transport device is made of multiple sets of square tubes, and two cross beams are made. The size of the cross beams is determined according to the actual needs of the site, and a first load-bearing frame and a second load-bearing frame are made. The cross beams and the first load-bearing frame and the second load-bearing frame are welded together;

[0014] S4. Fix the welded top frame of the transport device to the column of the transport device, and continue to install the support of the transport device, wherein the upper end of the support of the transport device is connected to the top frame of the transport device, and the lower end of the support of the transport device is connected to the column of the transport device;

[0015] S5. The traveling mechanism of the transport device can run repeatedly on the transport track, and then the engineering materials can be placed on the top surface frame of the transport device and run along with the traveling mechanism of the transport device.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The structure is simple and easy to operate. It can be completely isolated from the production line in the workshop and run independently. Its operation efficiency is higher and the construction process is safer. Compared with the traditional construction method of dismantling adjacent structures, this method significantly reduces the amount of pre-construction preparation work, improves the operation efficiency, and does not cross with the workshop production, which significantly reduces the safety risk. It can solve the problems of low efficiency, high cost and poor safety caused by the existing high-altitude transportation using hoisting transportation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 It is a left side view of the present invention;

[0020] Figure 3 It is a right side view of the present invention;

[0021] Figure 4 It is a rear view of the present invention;

[0022] Figure 5 It is a top view of the top surface frame of the transportation device of the present invention.

[0023] Reference numerals:

[0024] 1. Support short column, 2. Transport track beam, 3. Transport track, 4. Transport track car stop, 5. Transport device column, 6. Transport device support, 7. Transport device walking mechanism, 8. Transport device top surface frame, 81. Crossbeam, 82. First load-bearing frame, 83. Second load-bearing frame, 9. Support member, 10. Moving wheel, 11. Driving device. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] like Figure 1-5As shown, the present invention solves the problems of low efficiency, high cost and poor safety caused by the existing hoisting transportation method for high-altitude transportation, and provides the following technical solutions: a modular track translation transportation device for a factory building slope roof and an installation method thereof, comprising a transportation track beam 2, the transportation track beams 2 are arranged side by side, and the transportation track beams 2 are made of H-shaped steel and steel plates; a transportation track 3, which is horizontally arranged on the upper side of the transportation track beam 2, and the transportation track 3 is made of 43kg / m heavy rails; a transportation device walking mechanism 7, which is arranged on the upper side of the transportation track 3 and It can move along the length direction of the transport track 3; the transport device walking mechanism 7 includes a support member 9 horizontally arranged above the transport track 3, and moving wheels 10 are arranged on the lower sides of both ends of the support member 9, and transport device columns 5 are vertically arranged on the upper sides of both ends of the support member 9. The transport device columns 5 are made of square tubes and steel plates, and positioning bolt holes are arranged on the surface of the steel plates. The upper side of the transport device columns 5 is fixedly provided with a transport device top surface frame 8, which can be completely isolated from the production line in the workshop and operate independently, so its operation efficiency is higher and the construction process is safer.

[0027] In this embodiment, if Figure 2 As shown, transport track vehicle stops 4 are provided on both sides of the transport track 3 and on the upper side of the transport track beam 2 to limit the travel mechanism 7 of the transport device.

[0028] In this embodiment, if Figure 4 As shown, the transport device column 5 and the transport device top surface frame 8 are connected by an inclined transport device support 6 to enhance the stability of the structure. The transport device support 6 is made of square tubes and steel plates, and positioning bolt holes are set on the surface of the steel plates.

[0029] In this embodiment, if Figure 2 As shown, a plurality of supporting short columns 1 are arranged at intervals along the length direction at the bottom of the transport track beam 2. The supporting short columns 1 are arranged in a straight line to form a supporting group arranged on the sloping roof of the factory building. The supporting short columns 1 are made of H-shaped steel and steel plates, and positioning bolt holes are arranged on the surface of the steel plates. The structure is simple and the installation is convenient.

[0030] In this embodiment, if Figure 5 As shown, the top surface frame 8 includes a crossbeam 81 mounted on the transport device column 5, a first load-bearing frame 82 is arranged between the two crossbeams 81, and a second load-bearing frame 83 is arranged on the side of the crossbeam 81, which has a simple structure and is easy to install.

[0031] In this embodiment, if Figure 1 As shown, a driving device 11 is provided on one side of the moving wheel 10 at the rear end.

[0032] In this embodiment, if Figure 1 As shown, the present invention also provides a method for installing a modular track translation transport device on a sloped roof of a factory building, and the specific steps are as follows:

[0033] S1. According to the on-site working conditions, two parallel transport channels are arranged on the top of the factory building frame. First, several supporting short columns 1 are installed. The transport track beam 2 is installed on the top of the supporting short column 1 by bolts. The transport track 3 is installed on the upper side of the transport track beam 2 and fixed with a rail clamp. The transport track car stops 4 are installed at both ends of the transport track beam 2. The transport track car stops 4 are made of steel plates;

[0034] S2, assemble the walking mechanism 7 of the transport device, make 4 transport device columns 5, which are made of thick-walled square tubes, the two ends of the square tubes are blocked with steel plates, and 4 positioning bolt holes are set on the surface of the steel plates; make 4 transport device supports 6, which are made of thick-walled square tubes, the two ends of the square tubes are blocked with steel plates, and 4 positioning bolt holes are set on the surface of the steel plates; make two support members 9, and make them symmetrically, with a box beam welded by steel plates as the frame beam, and notches are cut on the lower side of the front and rear ends of the beam, and two moving wheels 10 are installed on the lower side of the support member 9, and a driving device 11 is set on one side of the moving wheel 10 located at the rear end;

[0035] S3, the top surface frame 8 of the transport device is made of multiple groups of square tubes, and two cross beams 81 are made. The size of the cross beam 81 is determined according to the actual needs on site, and a first load-bearing frame 82 and a second load-bearing frame 83 are made. The cross beam 81 and the first load-bearing frame 82 and the second load-bearing frame 83 are welded together;

[0036] S4, fix the welded top surface frame 8 of the transport device to the column 5 of the transport device, and continue to install the transport device support 6, the upper end of the transport device support 6 is connected to the top surface frame 8 of the transport device, and the lower end of the transport device support 6 is connected to the column 5 of the transport device;

[0037] S5. The running mechanism 7 of the transport device can run repeatedly on the transport track 3. Then, the engineering materials can be placed on the top surface frame 8 of the transport device and run along with the running mechanism 7 of the transport device.

[0038] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0039] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0040] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

Claims

1. A modular track translation transport device for a factory building slope roof, characterized in that: include: Transport track beams (2), wherein the transport track beams (2) are arranged side by side; A transport track (3) which is horizontally arranged on the upper side of the transport track beam (2); A transport device running mechanism (7), which is arranged on the upper side of the transport track (3) and can move along the length direction of the transport track (3); The transport device walking mechanism (7) comprises a support member (9) horizontally arranged above the transport track (3), movable wheels (10) are arranged at the lower sides of both ends of the support member (9), transport device columns (5) are vertically arranged at the upper sides of both ends of the support member (9), and a transport device top surface frame (8) is fixedly arranged on the upper side of the transport device columns (5).

2. The modular track translation transport device for the factory building slope roof according to claim 1 is characterized by: Transport track vehicle stops (4) are provided on both sides of the transport track (3) and located on the upper side of the transport track beam (2).

3. The modular track translation transport device for the factory building slope roof according to claim 1 is characterized by: The transport device column (5) and the transport device top surface frame (8) are connected via an inclined transport device support (6).

4. The modular track translation transport device for the factory building slope roof according to claim 1 is characterized by: A plurality of short support columns (1) are arranged at intervals along the length direction of the bottom of the transport track beam (2); the short support columns (1) are arranged in a straight line to form a support group arranged on the sloping roof of the factory building.

5. The modular track translation transport device for the factory building slope roof according to claim 1 is characterized by: The top surface frame (8) comprises a crossbeam (81) mounted on the transport device column (5), a first load-bearing frame (82) is arranged between the two crossbeams (81), and a second load-bearing frame (83) is arranged on the side of the crossbeam (81).

6. The modular track translation transport device for the factory building sloping roof according to claim 1 is characterized by: A driving device (11) is provided on one side of the moving wheel (10) at the rear end.

7. The method for installing the modular track translation transport device for the sloped roof of a factory building according to any one of claims 1 to 6, characterized in that: The specific steps are as follows: S1. Arrange two parallel transport channels on the top of the factory building frame according to the on-site working conditions. First, install a plurality of supporting short columns (1). The transport track beam (2) is installed on the top of the supporting short columns (1) by bolts. The transport track (3) is installed on the upper side of the transport track beam (2) and fixed by a track clamp. The transport track vehicle stoppers (4) are installed at both ends of the transport track beam (2). S2, assembling the walking mechanism (7) of the transport device, manufacturing four transport device columns (5), which are made of thick-walled square tubes, with both ends of the square tubes blocked by steel plates, and four positioning bolt holes are set on the surface of the steel plates; manufacturing four transport device supports (6), which are made of thick-walled square tubes, with both ends of the square tubes blocked by steel plates, and four positioning bolt holes are set on the surface of the steel plates; manufacturing two support members (9), which are manufactured symmetrically, and a box beam welded by steel plates is used as a frame beam, and notches are cut on the lower side of the front and rear ends of the beam, and two moving wheels (10) are installed on the lower side of the support member (9), and a driving device (11) is set on one side of the moving wheel (10) located at the rear end; S3, the top surface frame (8) of the transport device is made of multiple groups of square tubes, two cross beams (81) are made, the size of the cross beam (81) is determined according to the actual needs on site, a first load-bearing frame (82) and a second load-bearing frame (83) are made, and the cross beam (81) and the first load-bearing frame (82) and the second load-bearing frame (83) are welded together; S4, fix the welded top frame (8) of the transport device to the column (5) of the transport device, and continue to install the transport device support (6), wherein the upper end of the transport device support (6) is connected to the top frame (8) of the transport device, and the lower end of the transport device support (6) is connected to the column (5) of the transport device; S5. The transport device running mechanism (7) can run repeatedly on the transport track (3), and then the engineering materials can be placed on the top surface frame (8) of the transport device and run along with the transport device running mechanism (7).

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