Boiler with flue gas treatment function
By designing the chemical circulation, diversion hub and gas collection cage mechanism in the boiler, the problems of chemical agent waste and vortex in traditional boilers are solved, and chemical agent recycling, airflow distribution optimization and effective flue gas capture are achieved, cost and pollution are reduced, and efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202411590897.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional boilers have problems of chemical agent waste and emissions during flue gas treatment, which leads to increased raw material and operating costs and causes pollution to the environment. In addition, eddy current and reflux phenomena increase the turbulent intensity of the flue gas, resulting in energy loss and equipment wear.
A boiler with flue gas treatment function was designed, using a chemical circulation mechanism, a flow diversion hub mechanism and a gas collecting cage mechanism. The chemical circulating mechanism drives chemical agent recycling through windmills to improve the efficiency of chemical agent utilization; the diversion hub mechanism optimizes the airflow distribution by adjusting the opening and closing degree to reduce ash accumulation and energy consumption; the gas-gas collection and cage mechanism effectively captures and guides flue gas to reduce pollution and energy consumption.
Through chemical recycle, raw materials and operating costs are reduced and environmental pollution is reduced. By optimizing the distribution of airflow, energy consumption and equipment wear are reduced. By effectively capturing flue gas, purification efficiency and equipment life are improved.
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Figure CN119532747A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler equipment production and research and development, and in particular to a boiler with a flue gas treatment function. Background Art
[0002] In today's society, with the acceleration of industrialization and the increasing awareness of environmental protection, energy conservation, emission reduction and green production have become the core of sustainable development of enterprises. In this context, boilers with flue gas treatment functions, as outstanding representatives of environmental protection technology, are gradually becoming indispensable key equipment in the industrial field.
[0003] In the process of energy conversion, traditional boilers are often accompanied by the emission of a large amount of flue gas. These flue gases contain not only incompletely burned fuel particles, but also harmful substances such as sulfur dioxide, nitrogen oxides, particulate matter and carbon dioxide, which cause serious pollution to the atmospheric environment and threaten human health and ecological balance. Therefore, the development and application of boilers with efficient flue gas treatment functions has become an urgent need to solve this problem. Boilers with flue gas treatment functions integrate advanced flue gas purification systems on the basis of retaining the efficient heat energy conversion capabilities of traditional boilers. The system deeply treats the flue gas discharged by the boiler through a series of physical, chemical and biological processes. First, efficient dust removal devices such as bag filters or electrostatic precipitators are used to effectively capture and remove large particles of dust in the flue gas, significantly reducing the content of suspended matter in the air. Subsequently, through desulfurization and denitrification technologies such as wet desulfurization and selective catalytic reduction (SCR) denitrification, sulfur dioxide and nitrogen oxides in the flue gas are converted into harmless or low-toxic substances, greatly reducing the source of environmental problems such as acid rain and photochemical smog.
[0004] In addition, some advanced boilers are equipped with carbon dioxide capture and storage (CCS) technology, which aims to explore and practice new ways to reduce carbon emissions. These technologies separate and compress carbon dioxide from flue gas through specific chemical absorption or physical adsorption processes, and eventually store it underground or use it as a resource, contributing to addressing global climate change; There are still the following defects in specific use: 1. The waste of chemicals means that more chemicals need to be purchased to replenish them, which directly increases the cost of raw materials. At the same time, the treatment of discharged waste chemicals also requires additional equipment and operating costs, such as wastewater treatment, waste residue disposal, etc. Waste and discharge may also lead to other indirect costs, such as increased equipment maintenance costs (due to corrosion or blockage of equipment by chemicals), increased cleanup costs (handling leaks or overflows) and possible fines (due to violations of environmental regulations); discharged waste chemicals may enter water bodies, causing damage to aquatic ecosystems, affecting water quality safety, and even threatening human drinking water sources.
[0005] 2. In addition, vortex and backflow phenomena will cause uneven flue gas flow velocity, with the velocity in some areas being too high and the velocity in some areas being too low or even countercurrent. This uneven flow state will increase the turbulence intensity of the flue gas, thereby increasing energy loss; vortex and backflow phenomena will cause uneven flue gas flow velocity, with the velocity in some areas being too high and the velocity in some areas being too low or even countercurrent. This uneven flow state will increase the turbulence intensity of the flue gas, thereby increasing energy loss; the high-speed airflow in the vortex may cause erosion and wear on the flue wall or the surface of the heat exchange equipment, shortening the service life of the equipment.
[0006] In view of this, the present invention proposes a boiler with a flue gas treatment function to compensate for and improve the deficiencies of the prior art. Summary of the invention
[0007] In order to solve the above technical problems, the present invention provides a boiler with a flue gas treatment function to solve the technical problems raised in the above background technology.
[0008] To achieve the above objectives, the technical solution adopted by the present invention is: a boiler with a flue gas treatment function, comprising a boiler body with a cylindrical cavity structure, one side of the top of the boiler body is penetrated and connected with an exhaust pipe for discharging the treated flue gas into the atmosphere, the other side of the top of the boiler body is penetrated and connected with a heat exchange tube for effectively exchanging the hot steam in the boiler body with the medium to be heated, the top axis of the boiler body is penetrated and connected with an intake pipe for introducing sufficient oxygen to support the combustion process, the bottom end of the interior of the boiler body is fixedly connected with a combustion chamber for fully mixing fuel and air and performing a combustion reaction, both sides of the interior of the boiler body are provided with a reagent circulation mechanism, the upper end of the combustion chamber is provided with a diversion hub mechanism, and the top of the combustion chamber is provided with a gas gathering cage mechanism; The reagent circulation mechanism is used to make the chemical agent fully contact and react with the harmful substances in the smoke; The diversion hub mechanism is used to distribute the smoke and chemicals more evenly to the treatment area; The gas gathering cage mechanism is used to effectively control the gas flow and improve the overall distribution of the gas flow.
[0009] Furthermore, the reagent circulation mechanism includes a cover plate fixedly connected to the inner wall of the boiler body, a surface of the cover plate on one side away from the boiler body is fixedly connected to a reaction chamber, a drive shaft is passed through and fixedly connected to an outer wall of one side of the reaction chamber, a shaft output end of one end of the drive shaft is fixedly connected to a windmill, an upper surface of the cover plate is passed through and fixedly connected to a feed port, an inclined plate is fixedly connected to the inner wall of the bottom end of the reaction chamber, an outer wall of one side of the inclined plate is fixedly connected to a liquid storage tank, and an air outlet pipe is passed through and connected at the axis of the surface of the cover plate.
[0010] Furthermore, the end of the driving shaft away from the reaction chamber is externally connected to a reduction motor, the end of the feed port away from the cover plate is attached to the outer wall of the windmill, and the interior of the liquid storage tank is hollow.
[0011] Furthermore, the inclined plate is inclined in shape, a plurality of slide rail grooves are provided on the inner wall of the inclined plate, and an end of the air outlet pipe away from the cover plate is in the same vertical plane as the liquid storage tank.
[0012] The transmission gear of the present invention is a gear selected from the group consisting of a gearbox and a gearbox, wherein the gearbox has a first end which is connected to a first end of the shaft to move relative to the first gear and a second end of the shaft to move relative to the first gear.
[0013] Furthermore, the annular gear is partially meshed with the intermittent gear and forms a meshing transmission. The side of the annular gear away from the intermittent gear is rotatably connected to the outer wall of the inclined plate. The interior of the chuck is hollow. The side of the U-shaped block away from the rod connecting block is fixedly connected to the upper surface of the inclined plate, and the end of the rod connecting block away from the clamping block is slidably connected to the interior of the U-shaped block.
[0014] Furthermore, one end of the connecting shaft away from the U-shaped block is fixedly connected to the bottom end of the reaction chamber, the lower end of the short rod is fixedly connected to the inside of the reaction chamber, and the side of the wedge plate away from the fixed shaft is rotatably connected to the inner wall of the reaction chamber, and the initial position of the wedge plate is on the same vertical plane as the liquid storage tank.
[0015] Furthermore, it includes a sleeve shaft fixedly connected to the outer wall of the rotating shaft, the outer walls on both sides of the sleeve shaft are penetrated by connecting ball shafts, the two connecting ball shafts are rotatably connected to cams at one end away from the sleeve shaft, the two cams are fixedly connected to circumscribed shafts at eccentric points at one end away from the connecting ball shafts, the outer walls of the two circumscribed shafts on one side away from the cams are rotatably connected to long rods, and the outer walls of the two long rods on one end away from the circumscribed shafts are fixedly connected to cages.
[0016] Furthermore, the two cams are rotatably connected to the inner wall of the reaction chamber at the axis center on one side away from the connecting ball shaft, and the two cams are fixedly connected to the inner wall of the reaction chamber at the eccentric point on one side away from the connecting ball shaft.
[0017] Furthermore, the outer walls of the two cages are provided with circular through holes, and the two cages are made of rubber.
[0018] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the liquid storage tank and the windmill to cooperate with each other, and the reagent circulation mechanism can drive a circulation system so that the chemical agent is continuously circulated in the system. This can not only improve the utilization efficiency of the chemical agent; the windmill, as a power source, directly uses wind energy to work without consuming additional electricity or fuel, which helps to achieve the goal of energy conservation and emission reduction; the use of traditional mechanical pumps and other equipment can be reduced by driving the circulation of the chemical agent through the rotation of the windmill, thereby reducing the energy consumption of the entire flue gas treatment system; the rotation of the windmill can ensure that the chemical agent is evenly distributed in the flue gas, so that the chemical agent and the harmful substances in the flue gas are fully in contact and react, thereby improving the treatment efficiency; the airflow and turbulence effect generated by the rotation of the windmill helps to enhance the mass transfer effect between the chemical agent and the flue gas, making the reaction more rapid and thorough.
[0019] (2) The present invention utilizes the U-shaped block and the chuck to cooperate with each other, and the guide hub mechanism can adjust its opening and closing degree as needed, so as to optimize the airflow distribution in the flue and ensure that the airflow flows evenly in the flue; the guide hub mechanism can reduce the ash accumulation of flue gas in the flue, especially in areas with high dust concentration, which helps to keep the flue clean and extend the service life of the equipment; the guide hub mechanism can guide the flue gas to better contact with the purification medium (such as desulfurizer, activated carbon, etc.), thereby improving the purification efficiency; optimizing the airflow distribution can reduce the resistance and pressure loss of the flue gas in the flue, thereby reducing the energy consumption of the fan; the guide hub mechanism can enhance the stability of the flue gas treatment system and reduce the vibration and noise of the equipment caused by uneven airflow.
[0020] (3) The present invention utilizes the cage and the connecting ball shaft to cooperate with each other, and the gas collection cage mechanism can effectively capture and guide the flue gas, ensuring that the flue gas can be quickly collected after it is generated; effectively capturing the flue gas and guiding it to the subsequent treatment equipment is the first step in the flue gas purification treatment. The gas collection cage mechanism can ensure that the pollutants are discharged after purification treatment, thereby reducing the degree of pollution to the environment; the gas collection cage mechanism is arranged above the chemical liquid but not in direct contact, which can prevent impurities in the flue gas from falling directly into the chemical agent, reducing the pollution and consumption of the chemical agent, thereby maintaining its treatment effect; the gas collection cage mechanism can guide the flue gas to flow along the set path, so that the flue gas can react more fully with the chemical agent or other purification medium, and improve the treatment efficiency; it can prevent the particles in the flue gas from directly impacting the surface of the chemical liquid, which can reduce the equipment wear caused by the impact of particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a partial three-dimensional structure of the medicine circulation mechanism of the present invention; Figure 3 It is a partial three-dimensional structural schematic diagram of the windmill and the feed port position relationship of the present invention; Figure 4 It is a partial three-dimensional structural schematic diagram of the windmill and the inclined plate position relationship of the present invention; Figure 5 It is a partial three-dimensional structural schematic diagram of the position relationship between the upper rotating ring and the rotating shaft of the present invention; Figure 6 It is a partial three-dimensional structural schematic diagram of the positional relationship between the intermittent gear and the ring gear of the present invention; Figure 7 It is a partial three-dimensional structural schematic diagram of the position relationship between the sleeve shaft and the cam of the present invention; Figure 8 It is a partial three-dimensional structural schematic diagram of the position relationship between the cage and the long rod of the present invention.
[0022] The numbers in the figure are: 1. boiler body; 11. exhaust pipe; 12. heat exchange tube; 13. air inlet pipe; 14. combustion chamber; 2. reagent circulation mechanism; 21. cover plate; 22. reaction chamber; 23. drive shaft; 24. windmill; 25. feed port; 26. inclined plate; 27. liquid storage tank; 28. outlet pipe; 3. diversion hub mechanism; 31. rotating shaft; 32. upper swivel; 33. lower swivel; 34. intermittent gear; 35. ring gear; 36. chuck; 37. clamping block; 38. connecting block with rod; 39. U-shaped block; 310. connecting shaft; 311. crank; 312. short rod; 313. fixed shaft; 314. wedge plate; 4. gas gathering cage mechanism; 41. sleeve shaft; 42. cam; 43. external shaft; 44. long rod; 45. cage; 46. connecting ball shaft. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention A boiler with flue gas treatment function, reference Figure 1As shown, it includes a boiler body 1 with a cylindrical cavity structure, one side of the top of the boiler body 1 is penetrated and connected with an exhaust pipe 11 for discharging the treated flue gas into the atmosphere, the other side of the top of the boiler body 1 is penetrated and connected with a heat exchange pipe 12 for effectively exchanging the hot steam in the boiler body 1 with the medium to be heated, the top axis of the boiler body 1 is penetrated and connected with an intake pipe 13 for introducing sufficient oxygen to support the combustion process, and the bottom end of the boiler body 1 is fixedly connected with a combustion chamber 14 for fully mixing fuel and air and performing a combustion reaction; In view of the above-mentioned boiler with flue gas treatment function, it can be specifically implemented as follows: The inside of the boiler body 1 is provided with a reagent circulation mechanism 2 on both sides, the upper end of the combustion chamber 14 is provided with a flow guide hinge mechanism 3, and the top of the combustion chamber 14 is provided with a gas gathering cage mechanism 4; refer to Figure 2 As shown, the reagent circulation mechanism 2 is used to make the chemical agent fully contact and react with the harmful substances in the smoke; refer to Figure 3 As shown, the reagent circulation mechanism 2 includes a cover plate 21 fixedly connected to the inner wall of the boiler body 1, a reaction chamber 22 is fixedly connected to the surface of the cover plate 21 on one side away from the boiler body 1, a driving shaft 23 is fixedly connected to the outer wall of one side of the reaction chamber 22, a windmill 24 is fixedly connected to the output end of one end of the driving shaft 23, a feed port 25 is fixedly connected to the upper surface of the cover plate 21, an inclined plate 26 is fixedly connected to the inner wall of the bottom end of the reaction chamber 22, a liquid storage tank 27 is fixedly connected to the outer wall of one side of the inclined plate 26, and an air outlet pipe 28 is passed through and connected at the axis of the surface of the cover plate 21; refer to Figure 3 As shown, the end of the driving shaft 23 away from the reaction chamber 22 is externally connected to a reduction motor, the end of the feed port 25 away from the cover plate 21 is attached to the outer wall of the windmill 24, and the interior of the liquid storage tank 27 is hollow; refer to Figure 4 As shown, the inclined plate 26 is inclined, and a plurality of slide rail grooves are provided on the inner wall of the inclined plate 26. The end of the air outlet pipe 28 away from the cover plate 21 is in the same vertical plane as the liquid storage tank 27. Summary 1: Compared with the waste and emission of chemicals in the prior art, which will increase the processing cost, the reagent circulation mechanism 2 of the present invention can drive a circulation system so that the chemicals are continuously circulated in the system. This can not only improve the utilization efficiency of the chemicals; the windmill 24, as a power source, directly uses wind energy to work without consuming additional electricity or fuel, which helps to achieve the goal of energy conservation and emission reduction; the use of traditional mechanical pumps and other equipment can be reduced by driving the recycling of chemicals through the rotation of the windmill 24, thereby reducing the energy consumption of the entire flue gas treatment system; the rotation of the windmill 24 can ensure that the chemicals are evenly distributed in the flue gas, so that the chemicals are fully in contact and react with harmful substances in the flue gas, thereby improving the processing efficiency; the airflow and turbulence effect generated by the rotation of the windmill 24 helps to enhance the mass transfer effect between the chemicals and the flue gas, making the reaction more rapid and thorough.
[0024] refer to Figure 5 As shown, the diversion hub mechanism 3 is used to distribute the smoke and chemical agents more evenly to the treatment area; refer to Figure 5 As shown, the diversion hub mechanism 3 includes a rotating shaft 31 fixedly connected to the axis of the outer wall of one side of the windmill 24, an upper rotating ring 32 is fixedly connected to the outer wall of one end of the rotating shaft 31 close to the windmill 24, an end of the upper rotating ring 32 away from the rotating shaft 31 is transmission-connected to a lower rotating ring 33, an end of the lower rotating ring 33 away from the upper rotating ring 32 is fixedly connected to an intermittent gear 34, a ring gear 35 is arranged below the intermittent gear 34, a chuck 36 is fixedly connected to the outer wall of one side of the ring gear 35, a clamping block 37 is clamped on the outer wall of the clamping block 37, and the clamping block 37 is away from the chuck 3 6 is rotatably connected with a rod connecting block 38, an outer wall of an end of the rod connecting block 38 away from the clamping block 37 is provided with a U-shaped block 39, a connecting shaft 310 is connected to the side of the rod connecting block 38 away from the U-shaped block 39, a crank 311 is rotatably connected to the outer wall of the end of the connecting shaft 310 away from the U-shaped block 39, a short rod 312 is rotatably connected to the end of the crank 311 away from the connecting shaft 310, a fixed shaft 313 is fixedly connected to the end of the short rod 312 away from the crank 311, and a wedge plate 314 is fixedly connected to the end of the fixed shaft 313 away from the short rod 312; refer to Figure 5 As shown, the ring gear 35 is partially meshed with the intermittent gear 34 and forms a meshing transmission. The side of the ring gear 35 away from the intermittent gear 34 is rotatably connected to the outer wall of the inclined plate 26. The interior of the chuck 36 is hollow. The side of the U-shaped block 39 away from the rod connecting block 38 is fixedly connected to the upper surface of the inclined plate 26. The end of the rod connecting block 38 away from the clamping block 37 is slidably connected to the interior of the U-shaped block 39. refer to Figure 6As shown, one end of the connecting shaft 310 away from the U-shaped block 39 is fixedly connected to the bottom end of the reaction chamber 22, the lower end of the short rod 312 is fixedly connected to the inside of the reaction chamber 22, and the side of the wedge plate 314 away from the fixed shaft 313 is rotatably connected to the inner wall of the reaction chamber 22, and the initial position of the wedge plate 314 is on the same vertical plane as the liquid reservoir 27; Summary 2: Compared with the prior art in which the airflow has eddy currents and backflows in the flue, the flow guide hub mechanism 3 of the present invention can adjust its opening and closing degree as needed, thereby optimizing the airflow distribution in the flue and ensuring that the airflow flows evenly in the flue; the flow guide hub mechanism 3 can reduce the dust accumulation of flue gas in the flue, especially in areas with high dust concentration, which helps to keep the flue clean and extend the service life of the equipment; the flow guide hub mechanism 3 can guide the flue gas to better contact with the purification medium such as desulfurizer, activated carbon, etc., thereby improving the purification efficiency; optimizing the airflow distribution can reduce the resistance and pressure loss of the flue gas in the flue, thereby reducing the energy consumption of the fan; the flow guide hub mechanism 3 can enhance the stability of the flue gas treatment system and reduce the vibration and noise of the equipment caused by uneven airflow; refer to Figure 7 As shown, the gas gathering cage mechanism 4 is used to effectively control the gas flow and improve the overall distribution of the gas flow; refer to Figure 7 As shown, 5 includes a sleeve shaft 41 fixedly connected to the outer wall of the rotating shaft 31, and the outer walls on both sides of the sleeve shaft 41 are penetrated and connected with a connecting ball shaft 46, and the ends of the two connecting ball shafts 46 away from the sleeve shaft 41 are rotatably connected to the cam 42, and the eccentric parts of the ends of the two cams 42 away from the connecting ball shaft 46 are fixedly connected to the circumscribed shaft 43, and the outer walls of the two circumscribed shafts 43 away from the cam 42 are rotatably connected to the long rod 44, and the outer walls of the ends of the two long rods 44 away from the circumscribed shaft 43 are fixedly connected to the cage 45; refer to Figure 7 As shown, the two cams 42 are rotatably connected to the inner wall of the reaction chamber 22 at the axis of one side away from the connecting ball shaft 46, and the two cams 42 are fixedly connected to the inner wall of the reaction chamber 22 at the eccentric part of one side away from the connecting ball shaft 46; refer to Figure 8 As shown, the outer walls of the two cages 45 are both provided with circular through holes, and the material of the two cages 45 is rubber.
[0025] Summary 3: Compared with the prior art where smoke easily escapes and dissipates, the gas gathering cage mechanism 4 of the present invention can effectively capture and guide smoke, ensuring that smoke can be quickly collected after it is generated; effectively capturing smoke and guiding it to subsequent treatment equipment is the first step in smoke purification. The gas gathering cage mechanism 4 can ensure that pollutants are discharged after purification, thereby reducing the degree of pollution to the environment; the gas gathering cage mechanism 4 is set above the chemical liquid but not in direct contact, which can prevent impurities in the smoke from falling directly into the chemical, reducing the pollution and consumption of the chemical, thereby maintaining its treatment effect; the gas gathering cage mechanism 4 can guide the smoke to flow along the set path, allowing the smoke to react more fully with the chemical or other purification media, thereby improving the treatment efficiency; preventing particles in the smoke from directly impacting the surface of the chemical liquid can reduce equipment wear caused by the impact of particles.
[0026] The complete working principle and steps of the above embodiment are as follows: Initial qualification: Figure 1 to Figure 2 As shown, the operation of the boiler body 1 first starts from the combustion chamber 14. The combustion chamber 14 is the core part of the boiler and is responsible for the combustion of the fuel. Here, the fuel such as coal, natural gas or heavy oil is mixed with air and starts to burn after being ignited. In order to ensure the full combustion of the fuel, the air intake pipe 13 introduces external air into the combustion chamber 14, and the air and fuel are mixed in a certain proportion.
[0027] During the combustion process, the carbon, hydrogen and other components in the fuel react with oxygen to release a large amount of heat energy. At this time, the temperature in the combustion chamber 14 rises sharply, and the high-temperature gas produced by the combustion can usually reach 800°C to 1200°C. The key to this stage is to ensure the full combustion of the fuel, which directly affects the thermal efficiency of the boiler and the pollutants emitted; The high temperature gas generated by the combustion flows through the exhaust pipe 11 to the heat exchange tube 12. In the heat exchange tube 12, water or other working fluid flows on the other side of the boiler. The design of the heat exchange tube 12 is very important, and their material, thickness and shape will affect the efficiency of heat transfer.
[0028] The principle of heat exchange is that heat is transferred from the high temperature gas to the flowing water through the wall of the heat exchange tube 12. After absorbing the heat, the water temperature rises, and part of the water may be converted into steam. In modern boilers, the heat exchange tube 12 is usually made of a material with high thermal conductivity to improve the heat exchange efficiency and reduce heat loss; The intake pipe 13 is responsible for introducing fresh air into the combustion chamber 14. In order to achieve efficient combustion, the design of the intake pipe 13 is also important. The intake air volume needs to match the fuel supply volume to maintain the best combustion ratio; The exhaust gas generated in the combustion chamber 14 is discharged outside the boiler through the exhaust pipe 11. The exhaust pipe 11 not only needs to withstand high temperatures, but also needs to effectively discharge harmful gases; In summary, the working process of the boiler body 1 can be summarized into the following steps: 1. Fuel supply: solid, liquid or gaseous fuel is fed into the combustion chamber 14.
[0029] 2. Air introduction: Fresh air is introduced through the intake pipe 13 and mixed with the fuel.
[0030] 3. Combustion process: The fuel reacts with the air in the combustion chamber 14 to generate high-temperature combustion gases.
[0031] 4. Heat exchange: The high-temperature gas passes through the heat exchange tube 12, transferring heat to the flowing water or working fluid, and the water is heated or even converted into steam.
[0032] 5. Waste gas emission: The waste gas generated after combustion is discharged outside the boiler body 1 through the exhaust pipe 11.
[0033] When using: The reagent circulation mechanism 2 steps to make the chemical agent fully contact and react with the harmful substances in the flue gas: like Figure 3 to Figure 4 As shown, when the flue gas generated by burning raw materials in the combustion chamber 14 enters the interior of the reaction chamber 22, since the flue gas contains sulfur dioxide SO2, it needs to be removed by a desulfurization device such as wet desulfurization or dry desulfurization. Therefore, the operator can pour the limestone slurry used for wet desulfurization into the interior of the reaction chamber 22 through the feed port 25 connected to the surface of the cover plate 21, and then react with the flue gas to generate gypsum to achieve the desulfurization effect. In addition, the reduction motor connected to one end of the drive shaft 23 is started to drive the drive shaft 23 to rotate, so that the windmill 24 fixedly connected to the output end of one end of the drive shaft 23 will rotate with the drive shaft 23, so that the limestone slurry flowing in through the feed port 25 will be pushed into the upper surface of the inclined plate 26 by the rotation of the windmill 24, and the inclined plate 26 is inclined, so that the limestone slurry falling on the surface of the inclined plate 26 will flow into the interior of the liquid storage tank 27 through the inclined chute opened inside the inclined plate 26 for storage, thereby realizing the recycling of chemical agents and energy saving and emission reduction; A 3-step flow hub that distributes fumes and chemicals more evenly to the treatment area: like Figures 5 and 6As shown, when the windmill 24 rotates, the rotating shaft 31 fixedly connected at the axis center of the outer wall of one side of the windmill 24 will rotate synchronously, and then the upper rotating ring 32 fixedly connected to one end of the rotating shaft 31 near the windmill 24 will also rotate, so that the lower rotating ring 33 connected to one end of the upper rotating ring 32 will rotate together with the rotation of the upper rotating ring 32, so the rotation of the lower rotating ring 33 will drive the intermittent gear 34 fixedly connected to one side of the outer wall to rotate, so that the ring gear 35 meshing therewith will also rotate, and then the chuck 36 fixedly connected to the outer wall of one side of the ring gear 35 will rotate together with the rotation of the ring gear 35, so that the clamping block 37 clamped on the outer wall of the chuck 36 will rotate with the rotation of the chuck 36, and then the clamping block 37 The rotation will pull the rod connecting block 38 rotatably connected to the outer wall of one side of the clamping block 37 to slide on the inner wall of the U-shaped block 39, so that the movement of the rod connecting block 38 will pull the connecting shaft 310 of a section of the outer wall of the rod connecting block 38 to move, so that the crank 311 rotatably connected to one end of the connecting shaft 310 will be deflected, and then the deflection of the crank 311 will drive the short rod 312 rotatably connected to the crank 311 to be deflected, so that the deflection of the short rod 312 will pull the fixed shaft 313 fixedly connected to one end of the short rod 312 to move horizontally, so that the horizontal movement of the fixed shaft 313 will pull the fixed shaft 313 to swing in the vertical direction, and the reciprocating vertical swing of the wedge plate 314 will guide the flue gas to better contact with the chemical agent; The four steps of the gas collection cage mechanism to effectively control gas flow and improve the overall distribution of gas flow: like Figures 7 and 8 As shown, when the rotating shaft 31 rotates, the sleeve shaft 41 fixedly connected to the outer wall of the rotating shaft 31 will rotate together, and then the connecting ball shaft 46 penetrating and fixedly connected to the outer wall of the sleeve shaft 41 will also rotate, so that the cam 42 rotatably connected to the outer wall of the connecting ball shaft 46 will also rotate, and then the circumscribed shaft 43 eccentrically fixedly connected to the outer wall of one side of the cam 42 will also rotate, so that the long rod 44 rotatably connected to the outer walls of both sides of the circumscribed shaft 43 will also deflect, and then the cage 45 fixedly connected to the outer wall of one end of the long rod 44 will also deflect with the deflection of the long rod 44, thereby driving the deflection of the long rod 44 and the cage 45 through the rotation and deflection of the cam 42 to effectively capture and guide the smoke, ensuring that the smoke can be quickly collected after it is generated; Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler with a flue gas treatment function, comprising a boiler body (1) with a cylindrical cavity structure, a top side of the boiler body (1) being connected to an exhaust pipe (11) for discharging treated flue gas into the atmosphere, a top side of the boiler body (1) being connected to a heat exchange pipe (12) for effectively exchanging hot steam in the boiler body (1) with a medium to be heated, a top axis of the boiler body (1) being connected to an air intake pipe (13) for introducing sufficient oxygen to support a combustion process, a bottom end of the boiler body (1) being fixedly connected to a combustion chamber (14) for fully mixing fuel and air and performing a combustion reaction, characterized in that: Both sides of the interior of the boiler body (1) are provided with reagent circulation mechanisms (2), the upper end of the combustion chamber (14) is provided with a flow guide hinge mechanism (3), and the top of the combustion chamber (14) is provided with a gas gathering cage mechanism (4); The reagent circulation mechanism (2) is used to allow the chemical agent to fully contact and react with harmful substances in the smoke; The diversion hub mechanism (3) is used to distribute the smoke and chemical agents more evenly to the treatment area; The gas gathering cage mechanism (4) is used to effectively control the gas flow and improve the overall distribution of the gas flow.
2. A boiler with flue gas treatment function according to claim 1, characterized in that: The reagent circulation mechanism (2) comprises a cover plate (21) fixedly connected to the inner wall of the boiler body (1); a reaction chamber (22) is fixedly connected to the surface of the cover plate (21) on one side away from the boiler body (1); a drive shaft (23) is fixedly connected through the outer wall of one side of the reaction chamber (22); a windmill (24) is fixedly connected to the output end of one end of the drive shaft (23); a feed port (25) is fixedly connected through the upper surface of the cover plate (21); an inclined plate (26) is fixedly connected to the inner wall of the bottom end of the reaction chamber (22); a liquid storage tank (27) is fixedly connected to the outer wall of one side of the inclined plate (26); and an air outlet pipe (28) is connected through the axis of the surface of the cover plate (21).
3. A boiler with flue gas treatment function according to claim 2, characterized in that: The end of the drive shaft (23) away from the reaction chamber (22) is externally connected to a reduction motor, the end of the feed port (25) away from the cover plate (21) is attached to the outer wall of the windmill (24), and the interior of the liquid storage tank (27) is hollow.
4. The boiler with flue gas treatment function according to claim 2, characterized in that: The inclined plate (26) is in an inclined shape, and a plurality of slide rail grooves are provided on the inner wall of the inclined plate (26). The end of the air outlet pipe (28) away from the cover plate (21) is in the same vertical plane as the liquid storage tank (27).
5. The boiler with flue gas treatment function according to claim 2, characterized in that: The diversion hub mechanism (3) comprises a rotating shaft (31) fixedly connected to the axis of the outer wall of one side of the windmill (24); an upper rotating ring (32) is fixedly connected to the outer wall of one end of the rotating shaft (31) close to the windmill (24); an end of the upper rotating ring (32) away from the rotating shaft (31) is drivingly connected to a lower rotating ring (33); an end of the lower rotating ring (33) away from the upper rotating ring (32) is fixedly connected to an intermittent gear (34); a ring gear (35) is provided below the intermittent gear (34); a chuck (36) is fixedly connected to the outer wall of one side of the ring gear (35); a clamping block (37) is clamped to the outer wall of the clamping block (37); and the clamping block (37) is away from the chuck ( A rod connecting block (38) is rotatably connected to one side of the connecting block (36); a U-shaped block (39) is provided on the outer wall of one end of the connecting block (38) away from the clamping block (37); a connecting shaft (310) is connected to one side of the connecting block (38) away from the U-shaped block (39); a crank (311) is rotatably connected to the outer wall of one end of the connecting shaft (310) away from the U-shaped block (39); a short rod (312) is rotatably connected to one end of the crank (311) away from the connecting shaft (310); a fixed shaft (313) is fixedly connected to one end of the short rod (312) away from the crank (311); and a wedge-shaped plate (314) is fixedly connected to one end of the fixed shaft (313) away from the short rod (312).
6. The boiler with flue gas treatment function according to claim 5, characterized in that: The ring gear (35) is partially meshed with the intermittent gear (34) to form a meshing transmission; the side of the ring gear (35) away from the intermittent gear (34) is rotatably connected to the outer wall of the inclined plate (26); the interior of the chuck (36) is hollow; the side of the U-shaped block (39) away from the rod connecting block (38) is fixedly connected to the upper surface of the inclined plate (26); and the end of the rod connecting block (38) away from the clamping block (37) is slidably connected to the interior of the U-shaped block (39).
7. The boiler with flue gas treatment function according to claim 5, characterized in that: One end of the connecting shaft (310) away from the U-shaped block (39) is fixedly connected to the bottom end of the reaction chamber (22), the lower end of the short rod (312) is fixedly connected to the inside of the reaction chamber (22), and one side of the wedge plate (314) away from the fixed shaft (313) is rotatably connected to the inner wall of the reaction chamber (22), and the initial position of the wedge plate (314) is on the same vertical plane as the liquid storage tank (27).
8. The boiler with flue gas treatment function according to claim 5, characterized in that: The (5) comprises a sleeve shaft (41) fixedly connected to the outer wall of the rotating shaft (31), the outer walls on both sides of the sleeve shaft (41) are penetrated by connecting ball shafts (46), the ends of the two connecting ball shafts (46) away from the sleeve shaft (41) are rotatably connected to cams (42), the eccentric parts of the ends of the two cams (42) away from the connecting ball shafts (46) are fixedly connected to circumscribed shafts (43), the outer walls of the two circumscribed shafts (43) away from the cams (42) are rotatably connected to long rods (44), and the outer walls of the two long rods (44) away from the circumscribed shafts (43) are fixedly connected to cages (45).
9. The boiler with flue gas treatment function according to claim 8, characterized in that: The two cams (42) are rotatably connected to the inner wall of the reaction chamber (22) at the axis center of the side away from the connecting ball shaft (46), and the two cams (42) are fixedly connected to the inner wall of the reaction chamber (22) at the eccentric point of the side away from the connecting ball shaft (46).
10. The boiler with flue gas treatment function according to claim 8, characterized in that: The outer walls of the two cages (45) are both provided with circular through holes, and the material of the two cages (45) is rubber.
Citation Information
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