Device for controlling liquid level of water seal tank in production of flat electromagnetic wire

Abstract

The invention relates to a water seal tank liquid level control device for flat electromagnetic wire production, and belongs to the field of electromagnetic wire production. Comprising a water tank, a water tank valve fixedly connected to a left water outlet of the water tank, a water pumping pipe fixedly connected to the left end of the water tank valve, a water pump fixedly connected to the left end of the water pumping pipe, a water outlet pipe fixedly connected to the water outlet end of the water pump and a connecting valve fixedly connected to the left end of the water outlet pipe. The water seal tank body is fixedly connected to the left end of the connecting valve, the drainage valve is fixedly connected to a drainage opening in the left side of the water seal tank body, and a control structure used for controlling water supply is arranged on the inner side of the water seal tank body. According to the device for controlling the liquid level of the water seal tank in the production of the flat electromagnetic wire, through an integrated control structure and an intelligent water level sensor, the liquid level of the water seal tank is accurately monitored and automatically adjusted in real time, so that the frequency of manual inspection and manual adjustment is reduced, and the liquid level fluctuation caused by personal errors is avoided.

Description

Technical Field

[0001] The invention relates to a device for controlling the liquid level of a water seal groove in the production of flat electromagnetic wires, and belongs to the field of electromagnetic wire production. Background Art

[0002] In the production process of electromagnetic wire, especially in the manufacture of high voltage level such as flat electromagnetic wire, the water seal tank is one of the key equipment, and its liquid level control is crucial to ensure the stability of the production process and product quality.

[0003] The liquid level control of the water seal tank often relies on manual inspection and manual adjustment. This method is not only inefficient, but also prone to liquid level fluctuations due to human errors, which in turn affects the impregnation effect and subsequent performance of the electromagnetic wire. With the development of industrial automation and intelligence, the market demand for water seal tank liquid level devices with higher levels of automation control is increasing. Although the existing automatic liquid level control system can realize automatic adjustment of the liquid level to a certain extent, there are still some shortcomings in practical applications, such as high maintenance cost, inconvenient disassembly and assembly, and slow system response speed. Especially for the high-voltage electromagnetic wire production environment, there are higher requirements for the stability and reliability of the equipment. In view of this, the market is in urgent need of a water seal tank liquid level control device with a reasonable structure, precise control, convenient maintenance and suitable for the high-voltage electromagnetic wire production environment. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a device for controlling the liquid level of a water seal tank in the production of a flat electromagnetic wire, which has the advantages of high automation and reduced human error.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of high degree of automation and reduce human error, the present invention provides the following technical solutions: a device for controlling the liquid level of a water seal tank in the production of flat electromagnetic wires, comprising a water tank, a water tank valve fixedly connected to the water outlet on the left side of the water tank, a water pump fixedly connected to the left end of the water pump valve, a water outlet pipe fixedly connected to the water outlet end of the water pump, a connecting valve fixedly connected to the left end of the water outlet pipe, a water seal tank body fixedly connected to the left end of the connecting valve, and a drain valve fixedly connected to the drain outlet on the left side of the water seal tank body, wherein a control structure for controlling water supply is provided on the inner side of the water seal tank body;

[0008] The control structure includes guide rods fixedly connected to the left and right inner walls of the water seal tank body, guide blocks slidably connected to the outside of the guide rods, a fixing plate fixedly connected between the opposite side walls of the left and right guide blocks, a fixing component arranged on the upper surface of the fixing plate, a mounting frame arranged at the bottom of the fixing component and a plurality of floating balls fixedly connected to the inner top wall of the mounting frame, a mounting frame arranged between the fixing components and a water level sensor fixedly connected to the inner side of the mounting frame.

[0009] Furthermore, the upper and lower ends of the left guide rod are bent to the left and fixedly connected to the inner left wall of the water seal groove body, and the upper and lower ends of the right guide rod are bent to the right and fixedly connected to the inner right wall of the water seal groove body.

[0010] Furthermore, a control circuit board is fixedly connected to the right side of the water seal tank body, and the water tank valve, connecting valve and drain valve are all solenoid valves.

[0011] Furthermore, the fixing assembly includes two shells fixedly connected to the upper surface of the fixing plate, an elastic telescopic rod fixedly connected to the inner side of the shell, a connecting block fixedly connected to the piston end of the elastic telescopic rod, an insert block fixedly connected to the other side of the connecting block, and a connecting plate slidably connected to the outer side of the insert block.

[0012] Furthermore, the two shells are fixedly connected to the left side of the upper surface and the right side of the upper surface of the fixing plate respectively, and the opposite side walls of the left and right shells are provided with openings adapted to the connection blocks.

[0013] Furthermore, the elastic telescopic rod on the left side is fixedly connected to the inner left side wall of the left shell, and the elastic telescopic rod on the right side is fixedly connected to the inner right side wall of the right shell.

[0014] Furthermore, two extraction ports adapted to the connecting plates are provided on the inner side of the fixing plate, and the mounting frame is fixedly connected between the bottoms of the two connecting plates.

[0015] Furthermore, a placement groove adapted to the installation frame is provided on the upper surface of the fixing plate, and the placement groove is located between opposite sides of the two connecting plates, and sockets adapted to the plug blocks are provided on the left and right walls of the installation frame.

[0016] Furthermore, a connection port adapted to the plug block is provided on the inner side of the connection plate, and the connection plate is slidably connected to the plug block via the connection port.

[0017] Furthermore, the right portion of the left plug block passes through the connection port of the left connecting plate and extends to the inside of the left socket of the installation frame, and the left portion of the right plug block passes through the connection port of the right connecting plate and extends to the inside of the right socket of the installation frame.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present invention provides a device for controlling the liquid level of a water seal tank in the production of flat electromagnetic wires, which has the following beneficial effects:

[0020] The flat electromagnetic wire production water seal tank liquid level control device realizes real-time and accurate monitoring and automatic adjustment of the water seal tank liquid level through an integrated control structure and an intelligent water level sensor. This not only reduces the frequency of manual inspections and manual adjustments, but also avoids liquid level fluctuations caused by human errors, thereby improving the efficiency and stability of electromagnetic wire production and ensuring the consistency of product quality. In addition, the device adopts a modular and pluggable design, which makes the replacement or upgrade of key components such as floats and water level sensors simple and quick. Operators can easily complete maintenance work without complicated disassembly processes, which greatly reduces maintenance costs and difficulties and improves the overall operation efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 It is a three-dimensional diagram of the guide block and the fixing plate in the structure of the present invention;

[0023] Figure 3 It is a front schematic diagram of the present invention.

[0024] In the figure: 1. water tank; 2. water tank valve; 3. water suction pipe; 4. water pump; 5. water outlet pipe; 6. connecting valve; 7. water seal tank body; 8. drain valve; 9. guide rod; 10. guide block; 11. fixing plate; 12. mounting frame; 13. float; 14. mounting frame; 15. water level sensor; 16. control circuit board; 17. housing; 18. elastic telescopic rod; 19. connecting block; 20. plug block; 21. connecting plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 3A device for controlling the liquid level of a water seal tank for producing a flat electromagnetic wire comprises a water tank 1, a water tank valve 2 fixedly connected to the water outlet on the left side of the water tank 1, a water pump 3 fixedly connected to the left end of the water tank valve 2, a water pump 4 fixedly connected to the left end of the water pump 3, a water outlet pipe 5 fixedly connected to the water outlet end of the water pump 4, a connecting valve 6 fixedly connected to the left end of the water outlet pipe 5, a water seal tank body 7 fixedly connected to the left end of the connecting valve 6, and a drain valve 8 fixedly connected to the drain outlet on the left side of the water seal tank body 7. A control structure for controlling water supply is provided on the inner side of the water seal tank body 7.

[0027] like Figure 1 As shown, the control structure includes a guide rod 9 fixedly connected to the left and right inner walls of the water seal tank body 7, a guide block 10 slidably connected to the outside of the guide rod 9, a fixed plate 11 fixedly connected between the opposite side walls of the left and right guide blocks 10, a fixed component arranged on the upper surface of the fixed plate 11, a mounting frame 12 arranged at the bottom of the fixed component, a plurality of floats 13 fixedly connected to the inner top wall of the mounting frame 12, a mounting frame 14 arranged between the fixed components, and a water level sensor 15 fixedly connected to the inner side of the mounting frame 14.

[0028] It should be noted that the upper and lower ends of the left guide rod 9 are bent to the left and fixedly connected to the inner left wall of the water seal groove body 7, and the upper and lower ends of the right guide rod 9 are bent to the right and fixedly connected to the inner right wall of the water seal groove body 7.

[0029] A control circuit board 16 is fixedly connected to the right side of the water seal tank body 7. The water tank valve 2, the connecting valve 6 and the drain valve 8 are all solenoid valves.

[0030] The fixing assembly includes two shells 17 fixedly connected to the upper surface of the fixing plate 11, an elastic telescopic rod 18 fixedly connected to the inner side of the shell 17, a connecting block 19 fixedly connected to the piston end of the elastic telescopic rod 18, an insert block 20 fixedly connected to the other side of the connecting block 19, and a connecting plate 21 slidably connected to the outer side of the insert block 20.

[0031] The two shells 17 are fixedly connected to the left and right sides of the upper surface of the fixing plate 11 , respectively, and openings adapted to the connecting blocks 19 are provided on opposite side walls of the left and right shells 17 .

[0032] The left elastic telescopic rod 18 is fixedly connected to the inner left wall of the left shell 17 , and the right elastic telescopic rod 18 is fixedly connected to the inner right wall of the right shell 17 .

[0033] Two extraction ports matched with the connecting plates 21 are formed on the inner side of the fixing plate 11 , and the mounting frame 12 is fixedly connected between the bottoms of the two connecting plates 21 .

[0034] The upper surface of the fixing plate 11 is provided with a placement groove adapted to the installation frame 14 , and the placement groove is located between opposite sides of the two connecting plates 21 , and the left and right walls of the installation frame 14 are provided with sockets adapted to the plug block 20 .

[0035] A connection port adapted to the plug block 20 is formed on the inner side of the connection plate 21 , and the connection plate 21 is slidably connected to the plug block 20 via the connection port.

[0036] The right portion of the left plug block 20 passes through the connection port of the left connecting plate 21 and extends to the inside of the left plug port of the installation frame 14 , and the left portion of the right plug block 20 passes through the connection port of the right connecting plate 21 and extends to the inside of the right plug port of the installation frame 14 .

[0037] In addition, the guide rod 9 is fixedly connected to the inner wall of the water seal groove body 7, providing a stable moving path for the guide block 10. When the water level changes, the guide block 10 can move up and down smoothly along the guide rod 9, ensuring the stability and reliability of the entire control structure. The guide block 10 is slidably connected to the outer side of the guide rod 9 and is connected to components such as the fixed plate 11. As a connecting piece, it transmits information about water level changes to the fixed plate 11 and its float 13 and water level sensor 15 and other components. When the water level rises or falls, the float 13 drives the guide block 10 to move along the guide rod 9, thereby triggering a response from the water level sensor 15.

[0038] The working principle of the above embodiment is:

[0039] The water level sensor 15 in the device continuously monitors the liquid level height in the water seal tank body 7, and converts the liquid level information into an electrical signal in real time. When the liquid level deviates from the preset range, the electrical signal output by the water level sensor 15 changes, triggering the response of the control circuit board 16. After receiving the signal from the water level sensor 15, the control circuit board 16 determines the current liquid level state according to the preset algorithm logic. If it is too low, the control circuit board 16 opens the water tank valve 2 and the connecting valve 6, starts the water pump 4, and injects water into the water seal tank body 7 through the water pumping pipe 3 and the water outlet pipe 5. At this time, the float 13 drives the fixed plate 11 and the water level sensor 15 to move upward. When the water level is high, the control circuit board 16 opens the drain valve 8 to discharge the excess water in the water seal tank body 7 through the drain port;

[0040] The fixing component and the mounting frame 12 are modularly assembled through the connection mechanism of the elastic telescopic rod 18, the plug block 20 and the connecting plate 21, which is convenient for overall replacement or upgrading. The mounting frame 14 serves as a carrier of the water level sensor 15. Through the plug block 20 and the sockets on the left and right sides of the mounting frame 14, the sensor module can be quickly installed and disassembled. When it is necessary to maintain or replace components such as the float 13 and the water level sensor 15, the operator only needs to squeeze the elastic telescopic rod 18 to shrink the piston end, thereby releasing the connection between the plug block 20 and the connecting plate 21, and the relevant module can be easily removed. After the maintenance or replacement is completed, the installation can be completed by reinserting it, which greatly shortens the maintenance time and reduces the maintenance cost.

[0041] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0042] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for controlling the liquid level of a water seal tank in the production of flat electromagnetic wires, comprising a water tank (1), a water tank valve (2) fixedly connected to a water outlet on the left side of the water tank (1), a water pump (3) fixedly connected to the left end of the water tank valve (2), a water pump (4) fixedly connected to the left end of the water pump (3), a water outlet pipe (5) fixedly connected to the water outlet end of the water pump (4), a connecting valve (6) fixedly connected to the left end of the water outlet pipe (5), a water seal tank body (7) fixedly connected to the left end of the connecting valve (6), and a drain valve (8) fixedly connected to the drain outlet on the left side of the water seal tank body (7), characterized in that: A control structure for controlling water supply is provided on the inner side of the water seal tank body (7); The control structure comprises a guide rod (9) fixedly connected to the inner left side wall and the inner right side wall of the water seal tank body (7), a guide block (10) slidably connected to the outer side of the guide rod (9), a fixing plate (11) fixedly connected between the opposite side walls of the left and right guide blocks (10), a fixing component arranged on the upper surface of the fixing plate (11), a mounting frame (12) arranged at the bottom of the fixing component, a plurality of floating balls (13) fixedly connected to the inner top wall of the mounting frame (12), a mounting frame (14) arranged between the fixing components, and a water level sensor (15) fixedly connected to the inner side of the mounting frame (14).

2. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 1, characterized in that: The upper and lower ends of the left guide rod (9) are bent to the left and fixedly connected to the inner left wall of the water seal groove body (7), and the upper and lower ends of the right guide rod (9) are bent to the right and fixedly connected to the inner right wall of the water seal groove body (7).

3. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 1, characterized in that: A control circuit board (16) is fixedly connected to the right side of the water seal tank body (7); the water tank valve (2), the connecting valve (6) and the drain valve (8) are all solenoid valves.

4. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 1, characterized in that: The fixing assembly comprises two shells (17) fixedly connected to the upper surface of the fixing plate (11), an elastic telescopic rod (18) fixedly connected to the inner side of the shell (17), a connecting block (19) fixedly connected to the piston end of the elastic telescopic rod (18), an inserting block (20) fixedly connected to the other side of the connecting block (19), and a connecting plate (21) slidably connected to the outer side of the inserting block (20).

5. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 4, characterized in that: The two shells (17) are respectively fixedly connected to the left side and the right side of the upper surface of the fixing plate (11), and the opposite side walls of the left and right shells (17) are both provided with openings adapted to the connection block (19).

6. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 4, characterized in that: The left elastic telescopic rod (18) is fixedly connected to the inner left side wall of the left shell (17), and the right elastic telescopic rod (18) is fixedly connected to the inner right side wall of the right shell (17).

7. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 1, characterized in that: The inner side of the fixing plate (11) is provided with two extraction ports matched with the connecting plates (21), and the mounting frame (12) is fixedly connected between the bottoms of the two connecting plates (21).

8. The device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 1, characterized in that: The upper surface of the fixing plate (11) is provided with a placement groove adapted to the installation frame (14), and the placement groove is located between opposite sides of the two connecting plates (21), and the left and right walls of the installation frame (14) are both provided with sockets adapted to the plug-in block (20).

9. A device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 4, characterized in that: A connection port adapted to the plug block (20) is provided on the inner side of the connection plate (21), and the connection plate (21) is slidably connected to the plug block (20) via the connection port.

10. The device for controlling the liquid level of a water seal tank in flat electromagnetic wire production according to claim 4, characterized in that: The right portion of the left plug block (20) passes through the connection port of the left connecting plate (21) and extends to the inside of the left plug port of the installation frame (14), and the left portion of the right plug block (20) passes through the connection port of the right connecting plate (21) and extends to the inside of the right plug port of the installation frame (14).

Images