Intelligent load adjusting method based on intelligent aerial view mobile terminal

Abstract

The invention relates to the technical field of production scheduling optimization, in particular to an intelligent load adjusting method based on an intelligent aerial view mobile terminal, and the method comprises the following steps: S1, building a flow database of production processes of different types of to-be-processed products; s2, establishing a production process splitting module, wherein the production process splitting module is used for extracting the product production process in the process database established in the previous step and transmitting the product production process to the intelligent aerial view mobile terminal; and S3, creating a plurality of production orders by the intelligent aerial view mobile terminal according to different types of processed products. According to the process compatibility and the load of the production line, the manufacturing process of the product to be processed and the dependency relationship between the processes can be deeply understood, the production task can be better planned and scheduled, the reasonable combination of the process operations from different orders on different production lines is realized, and the production efficiency is improved. And production tasks are reasonably distributed and arranged according to factors such as running time, resource requirements and equipment availability of each working procedure, so that the production efficiency is improved to the greatest extent.

Description

Technical Field

[0001] The present invention relates to the technical field of production scheduling optimization, and specifically to an intelligent load adjustment method based on a Zhikan mobile terminal. Background Art

[0002] With the rapid development of the manufacturing industry, many factories and enterprises have deficiencies in capacity management. Taking the production order management of these enterprises as an example, at present, most industrial manufacturing enterprises issue sales orders from the sales department, and the production department implements planning and scheduling for sales orders. Generally, sales orders are only scheduled according to customer / order / delivery date, and which orders are generally determined on a daily basis. In this process, the entire enterprise only knows which orders to produce on which specific day, but each workshop and each machine does not know their specific production tasks. As a result, each workshop and each machine cannot prepare materials on demand, so that the company will purchase materials based on personal experience and pile them up in the warehouse, resulting in a large backlog of materials, occupying a large amount of cash flow of the company, and bringing a burden to the company's operation. At the same time, there is also the problem of not being able to collect the entire execution process data of a sales order from issuance to delivery in a timely manner, and thus unable to implement accurate management of sales orders. Summary of the invention

[0003] The purpose of the present invention is to provide an intelligent load adjustment method based on a smart mobile terminal to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: an intelligent load adjustment method based on a smart mobile terminal, comprising the following steps: S1: Establish a process database for the production process of different types of products to be processed; S2: Establish a production process splitting module, which is used to extract the product production process from the process database established in the previous step and transmit it to the Zhikan mobile terminal; S3: The Zhikan mobile terminal creates multiple production orders based on different types of processed products. The multiple production orders form production tasks for the products to be processed, and the Zhikan mobile terminal predicts the production load of the production tasks. S4: Split the production order created by the Zhikan mobile terminal in step S3 into production process work orders by using the production process splitting module constructed in step S2; S5: Zhikan Mobile Terminal schedules and allocates production tasks for each process order, selects the production tools, production time, and production area that can meet the process operation requirements, and allocates the corresponding order tasks to the appropriate area and time for production; S6: Create a production task order for each production tool based on the production task scheduling results of each process work order by the Zhikan mobile terminal in S5; S7: Implement the production task according to the production tool task order created in step S6, record the process execution data and product information and transmit them back to the Zhikan mobile terminal, which will confirm the implementation of the production task.

[0005] Preferably, in S3, the Zhikan mobile terminal creates multiple production orders according to various types of products to be processed, and the multiple production orders form the production tasks of the products to be processed. Each production order may only include the model, quantity, delivery date and corresponding customer information of the same type of products to be processed. At the same time, each order may also include the model, quantity, delivery date and corresponding customer information of different types of products to be processed.

[0006] Preferably, in S4, the production order is split into production process work orders, which specifically includes the following steps: S401, the Zhikan mobile terminal splits the production order into multiple process work orders according to the process route of the product to be processed in the production order. Each process work order corresponds to a standard process and a set of equipment as well as the corresponding production area and time; S402, when determining the processes in a plurality of process work orders, if the same standard process, time and region are used, they are determined to be combined into the same process work order.

[0007] Preferably, in S402, when the production processes of different parts of the same type of products to be processed from the same production order are determined, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order for production together.

[0008] Preferably, in S402, when determining the production processes of different components of multiple types of products to be processed from different production orders, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order and are also used for production together.

[0009] Preferably, in S5, the Zhikan mobile terminal performs production task scheduling on each process work order, including the following steps: S501, the Zhikan mobile terminal checks and calculates the task load and capacity of each current production tool and production area, and selects the production tools and production areas that can meet the requirements of each process work order; S502, the Zhikan mobile terminal determines a set of optional production tools and production areas for each process operation; S503, the Zhikan mobile terminal operates on the same process work order among the optional production tools and production areas to improve the utilization rate of production tools and also improve the capacity utilization rate of the production area.

[0010] Preferably, if a process work order cannot be completely merged in S503, it will be allocated to a corresponding production location for production according to the priority of the product to be processed, the performance of the production tools and the production capacity of different regions.

[0011] Preferably, in S7, the specific content of the confirmation of the implementation of the production tool task by the Zhikan mobile terminal is: using the process execution data and output information to perform load forecasting and delivery date calculations on the production area, and then predicting the impact of new production tasks on the production line based on the load forecast and delivery date calculation, and adjusting the task merging plan. If the load on a production line is too large, part of the production tasks need to be allocated to other production lines of the same type.

[0012] Preferably, a real-time monitoring module is provided in the Zhikan mobile terminal, which can monitor the operating status of the production line and transmit abnormal operation signals to the Zhikan mobile terminal. When the MOM system receives abnormal operation signals, it stops the production task corresponding to the production line, returns to step S5, and repeats steps S5 to S7.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes an intelligent load adjustment method based on the Zhikan mobile terminal. According to the process compatibility and the load of the production line, it can deeply understand the manufacturing process of the product to be processed and the dependency between the processes, so as to better plan and schedule the production tasks, realize the reasonable merger of process operations from different orders on different production lines, and reasonably allocate and arrange the production tasks according to factors such as the running time, resource requirements and equipment availability of each process, so as to maximize the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a flow chart of the present invention. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1 The present invention provides a technical solution: an intelligent load adjustment method based on a smart mobile terminal, comprising the following steps: S1: Establish a process database for the production process of different types of products to be processed; S2: Establish a production process splitting module, which is used to extract the product production process from the process database established in the previous step and transmit it to the Zhikan mobile terminal; S3: The Zhikan mobile terminal creates multiple production orders based on different types of processed products. The multiple production orders form production tasks for the products to be processed, and the Zhikan mobile terminal predicts the production load of the production tasks. S4: Split the production order created by the Zhikan mobile terminal in step S3 into production process work orders by using the production process splitting module constructed in step S2; S5: Zhikan Mobile Terminal schedules and allocates production tasks for each process order, selects the production tools, production time, and production area that can meet the process operation requirements, and allocates the corresponding order tasks to the appropriate area and time for production; S6: Create a production task order for each production tool based on the production task scheduling results of each process work order by the Zhikan mobile terminal in S5; S7: Implement the production task according to the production tool task order created in step S6, record the process execution data and product information and transmit them back to the Zhikan mobile terminal, which will confirm the implementation of the production task.

[0017] In S1, before constructing the standard process route database corresponding to the production processes of different types of products to be processed, it is necessary to define the processes of the products to be processed and the dependencies between the processes, that is, to determine that the processes of the products to be processed can be divided based on the production process and process requirements, and record the sequence and association between them. In S2, for each process in S1, determine the key parameters, such as process running time, resource requirements, equipment requirements, manpower requirements, etc., which is conducive to subsequent production arrangements and scheduling decisions.

[0018] In S3, the Zhikan mobile terminal creates multiple production orders based on various types of products to be processed. Multiple production orders form the production tasks of the products to be processed. Each production order can only include the model, quantity, delivery date and corresponding customer information of the same type of products to be processed. At the same time, each order can also include the model, quantity, delivery date and corresponding customer information of different types of products to be processed.

[0019] In S4, the production order is split into production process work orders, which specifically include the following steps: S401, the Zhikan mobile terminal splits the production order into multiple process work orders according to the process route of the product to be processed in the production order. Each process work order corresponds to a standard process and a set of equipment as well as the corresponding production area and time; S402, when determining the processes in a plurality of process work orders, if the same standard process, time and region are used, they are determined to be combined into the same process work order.

[0020] Before S401, the production order needs to be submitted to the Zhikan mobile terminal, and then the Zhikan mobile terminal will split the production order into production process work orders. The production order needs to be manually reviewed before it is submitted to the Zhikan mobile terminal. The review content includes the time schedule, process parameters of each process and corresponding equipment requirements. After the review is passed, the production order is submitted to the Zhikan mobile terminal.

[0021] In S402, when the production processes of different parts of the same type of products to be processed from the same production order are determined, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order for production together.

[0022] In S402, when determining the production processes of different parts of multiple types of products to be processed from different production orders, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order and are also used for production together.

[0023] In S5, the Zhikan mobile terminal performs production task scheduling for each process work order, including the following steps: S501, the Zhikan mobile terminal checks and calculates the current task load and capacity of each production tool and production area, and selects the production tools and production areas that can meet the requirements of each process work order; S502, the Zhikan mobile terminal determines a set of optional production tools and production areas for each process operation; S503, the Zhikan mobile terminal operates on the same process work order among the optional production tools and production areas to improve the utilization rate of production tools and also improve the capacity utilization rate of the production area.

[0024] If a process work order cannot be completely merged in S503, it will be allocated to the corresponding production location for production according to the priority of the product to be processed, the performance of the production tools and the production capacity of different regions.

[0025] In S7, the specific content of the implementation confirmation of the production tool task on the Zhikan mobile terminal is: use the process execution data and output information to conduct load forecasting and delivery date calculations for the production area, and then predict the impact of new production tasks on the production line based on the load forecast and delivery date calculation, and adjust the task merging plan. If the load of a production line is too large, part of the production tasks need to be allocated to other production lines of the same type.

[0026] Use process execution data and output information to forecast the load and calculate the delivery date of production tools, then predict the impact of new production tasks on production tools based on the load forecast and delivery date calculation, and adjust the task merging plan. Specifically, process execution data and output information can provide a basis for merging production tasks. The process execution data includes historical production tool load and process execution time, and the output information includes production time, resource consumption, and process quality. Analyze production data using the data analysis function provided by the Zhikan mobile terminal, improve the aforementioned steps, continuously adjust process parameters and optimize production plans, and further improve production efficiency and quality.

[0027] A real-time monitoring module is set in the Zhikan mobile terminal. The real-time monitoring module can monitor the operating status of the production line and transmit abnormal operation signals to the Zhikan mobile terminal. When the MOM system receives abnormal operation signals, it stops the production task corresponding to the production line, returns to step S5, and repeats steps S5 to S7.

[0028] The present invention proposes an intelligent load adjustment method based on the Zhikan mobile terminal. According to the process compatibility and the load of the production line, it can deeply understand the manufacturing process of the product to be processed and the dependency between the processes, so as to better plan and schedule the production tasks, realize the reasonable merger of process operations from different orders on different production lines, and reasonably allocate and arrange the production tasks according to factors such as the running time, resource requirements and equipment availability of each process, so as to maximize the production efficiency.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent load adjustment method based on a smart mobile terminal, characterized in that: The method comprises the following steps: S1: establishing a process database of production processes of different types of products to be processed; S2: Establish a production process splitting module, which is used to extract the product production process from the process database established in the previous step and transmit it to the Zhikan mobile terminal; S3: The Zhikan mobile terminal creates multiple production orders based on different types of processed products. The multiple production orders form production tasks for the products to be processed, and the Zhikan mobile terminal predicts the production load of the production tasks. S4: Split the production order created by the Zhikan mobile terminal in step S3 into production process work orders by using the production process splitting module constructed in step S2; S5: Zhikan Mobile Terminal schedules and allocates production tasks for each process order, selects the production tools, production time, and production area that can meet the process operation requirements, and allocates the corresponding order tasks to the appropriate area and time for production; S6: Create a production task order for each production tool based on the production task scheduling results of each process work order by the Zhikan mobile terminal in S5; S7: Implement the production task according to the production tool task order created in step S6, record the process execution data and product information and transmit them back to the Zhikan mobile terminal, which will confirm the implementation of the production task.

2. According to claim 1, the intelligent load adjustment method based on the Zhikan mobile terminal is characterized in that: In S3, the Zhikan mobile terminal creates multiple production orders according to each type of products to be processed. The multiple production orders form the production tasks of the products to be processed. Each production order may only include the model, quantity, delivery date and corresponding customer information of the same type of products to be processed. At the same time, each order may also include the model, quantity, delivery date and corresponding customer information of different types of products to be processed.

3. According to claim 1, the intelligent load adjustment method based on the smart mobile terminal is characterized in that: In S4, the production order is split into production process work orders, which specifically includes the following steps: S401, the Zhikan mobile terminal splits the production order into multiple process work orders according to the process route of the product to be processed in the production order. Each process work order corresponds to a standard process and a set of equipment as well as the corresponding production area and time; S402, when determining the processes in a plurality of process work orders, if the same standard process, time and region are used, they are determined to be combined into the same process work order.

4. According to claim 3, the intelligent load adjustment method based on the smart mobile terminal is characterized in that: In S402, when the production processes of different parts of the same type of products to be processed from the same production order are determined, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order for production together.

5. According to claim 3, the intelligent load adjustment method based on the smart mobile terminal is characterized in that: In S402, when determining the production processes of different parts of multiple types of products to be processed from different production orders, if the same standard process, production area, and production time are used, they are determined to be merged into the same process work order and are also used for production together.

6. According to claim 1, the intelligent load adjustment method based on the smart mobile terminal is characterized in that: In S5, the Zhikan mobile terminal performs production task scheduling on each process work order, including the following steps: S501, the Zhikan mobile terminal checks and calculates the current task load and capacity of each production tool and production area, and selects the production tools and production areas that can meet the requirements of each process work order; S502, the Zhikan mobile terminal determines a set of optional production tools and production areas for each process operation; S503, the Zhikan mobile terminal operates on the same process work order among the optional production tools and production areas to improve the utilization rate of production tools and also improve the capacity utilization rate of the production area.

7. The intelligent load adjustment method based on the smart mobile terminal according to claim 6 is characterized in that: If a process work order cannot be completely merged in S503, it will be allocated to the corresponding production site for production according to the priority of the product to be processed, the performance of the production tool and the production capacity of different regions.

8. The intelligent load adjustment method based on the Zhikan mobile terminal according to claim 6 is characterized in that: In S7, the specific content of the confirmation of the implementation of the production tool task by the Zhikan mobile terminal is: using the process execution data and output information to carry out load forecasting and delivery calculation for the production area, and then predicting the impact of the new production task on the production line based on the load forecast and delivery calculation, and adjusting the task merging plan. If the load of a production line is too large, part of the production tasks need to be allocated to other production lines of the same type.

9. The intelligent load adjustment method based on the Zhikan mobile terminal according to claim 1 is characterized in that: A real-time monitoring module is set in the Zhikan mobile terminal. The real-time monitoring module can monitor the operating status of the production line and transmit abnormal operation signals to the Zhikan mobile terminal. When the MOM system receives abnormal operation signals, it stops the production task corresponding to the production line, returns to step S5, and repeats steps S5 to S7.

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