A rubber fender processing quality inspection management system based on data analysis

Abstract

The present application relates to the field of quality inspection management, and is used to solve the problem that the quality of rubber fender is affected during production, thereby affecting the use effect of the rubber fender, and specifically relates to a rubber fender processing quality inspection management system based on data analysis; in the present application, when the rubber fender is processed and produced, the finished product of the rubber fender is detected, and an analysis result signal is generated according to the detection result; the product evaluation of the rubber fender is realized through the analysis result signal; the production environment control during product production is obtained; the record behavior of the production environment is generated according to the production environment control; the recorded production environment is compared with the quality evaluation of the rubber fender product; the correlation between the production environment and the rubber fender product is judged according to the comparison result; the correlation judgment result is generated; the correlation result of the rubber fender product quality and the production environment is analyzed; and the production of the rubber fender product is helped through the environment correction signal.

Description

TECHNICAL FIELD

[0001] The application relates to the field of quality inspection management, and particularly relates to a rubber fender processing quality inspection management system based on data analysis. BACKGROUND

[0002] The rubber fender, also known as rubber batten, is installed on a wharf or a ship to absorb the collision energy between the ship and the wharf or the ship when the ship is berthed or moored, and to protect the ship and the wharf from damage. The rubber fender is generally divided into solid fender and floating fender. The solid rubber fender has the advantages of high energy absorption and reaction force, low cost, long service life, simple installation and maintenance, and the like, and is a protective device installed more on wharfs and docks. The floating rubber fender is a new type of fender equipment, and has the following main characteristics compared with the solid rubber fender: large compression deformation, large energy absorption, small reaction force, self-floating, easy installation, and the like.

[0003] Due to the important role of the rubber fender, the rubber fender is indispensable in practice. Meanwhile, the working environment of the rubber fender is relatively harsh, so the outgoing quality of the rubber fender is particularly important. If the rubber fender has large quality defects in the processing process, the service life of the rubber fender is short and the effect is poor in actual use, so the effect of the rubber fender cannot be achieved, and the workers need to frequently replace the rubber fender.

[0004] In view of the above technical problems, the application provides a solution. SUMMARY

[0005] In the application, when the rubber fender is processed and produced, the processed product of the rubber fender is detected, an analysis result signal is generated according to the detection result, the product evaluation of the rubber fender is realized through the analysis result signal, the production environment control in the product production is obtained, the record behavior of the production environment is generated according to the production environment control, the recorded production environment is compared with the quality evaluation of the rubber fender product, the relevance between the production environment and the rubber fender product is judged according to the comparison result, the relevance judgment result is generated, the production environment capable of improving the quality of the rubber fender product is obtained through the relevance result of the rubber fender product quality and the production environment, the environment correction signal is generated according to the production environment, the environment correction signal is sent to the central analysis unit to provide help for the production of the rubber fender product, the problem that the quality of the rubber fender is affected in the production and thus the use effect of the rubber fender is affected is solved, and the rubber fender processing quality inspection management system based on data analysis is provided.

[0006] The object of the application can be achieved by the following technical scheme.

[0007] A kind of rubber fender processing quality inspection management system based on data analysis, including quality inspection acquisition unit, center analysis unit, production analysis unit, result analysis unit and production optimization unit, the quality inspection acquisition unit obtains the quality inspection parameter of rubber fender product, and sends quality inspection parameter to center analysis unit;

[0008] The center analysis unit obtains the quality inspection parameter of rubber fender product, and analyzes the quality inspection parameter of rubber fender product, generates analysis result signal according to the analysis result of product quality inspection parameter, and sends analysis result signal to result analysis unit;

[0009] The production analysis unit can obtain the production parameter of rubber fender in generation process, and analyzes production parameter, generates production running signal according to the analysis result of production parameter, and sends production running signal to result analysis unit;

[0010] The result analysis unit is compared to production running signal and analysis result signal, determines the quality defect condition and quality defect frequency in analysis result signal according to the comparison result, simultaneously determines the correlation of quality defect condition and quality defect frequency according to production running signal, generates running optimization signal according to the correlation of production running signal and quality defect condition and quality defect frequency, and sends running optimization signal to production optimization unit;

[0011] The production optimization unit generates execution feedback signal after executing running optimization signal, and sends execution feedback signal to center analysis unit through result analysis unit, and the center analysis unit obtains execution feedback signal and monitors and compares analysis to quality inspection parameter, obtains the execution effect of running optimization signal according to monitoring and comparison analysis

[0012] As a preferred embodiment of the application, the quality inspection acquisition unit gives different weights to different quality inspection items when quality inspecting rubber fender product, and quantitatively analyzes and compares quality inspection result according to the weight value of different quality inspection items after quality inspection is completed, generates analysis qualified signal and analysis unqualified signal of rubber fender product according to quantitative analysis and comparison result.

[0013] As a preferred embodiment of the application, the production analysis unit compares each item in production parameter with preset corresponding production parameter range after obtaining production parameter in rubber fender production process, if an item in production parameter is located outside preset production parameter range, the item production parameter is recorded as deviation production parameter, if an item in production parameter is located within preset production parameter range, the item production parameter is recorded as normal production parameter, and after all items in production parameter are compared, all generated deviation production parameters and normal production parameters are sent to production analysis unit.

[0014] As a preferred embodiment of the present application, the result analysis unit obtains the analysis qualified signals and the analysis unqualified signals generated by the central analysis unit, selects the analysis unqualified signals, obtains the production parameters corresponding to the analysis unqualified signals, and compares the production parameters with the production running signals sent by the production analysis unit, obtains the production running signal type to which the production parameters corresponding to the analysis unqualified signals belong, generates a deviation influence signal if the production running signal type of the production parameters is a deviation production parameter, and generates a parameter abnormal signal if the production running signal type of the production parameters is a normal production parameter;

[0015] The result analysis unit counts all the deviation influence signals and the parameter abnormal signals generated, performs frequency analysis on the counting result, takes the sum of the deviation influence signals and the parameter abnormal signals as the total defect signal quantity, calculates the proportion of the deviation influence signals in the total defect signal quantity, records the proportion as the correlation ratio, generates a quality defect and parameter state unrelatedness signal if the correlation ratio is less than a preset correlation ratio value, generates a quality defect and parameter state high correlation signal if the correlation ratio is greater than a preset correlation ratio value, and generates a running optimization signal according to the high correlation signal or the unrelatedness signal;

[0016] The result analysis unit obtains the analysis qualified signals and the analysis unqualified signals generated by the central analysis unit, classifies the analysis qualified signals and the analysis unqualified signals according to different production items, records the analysis qualified signals and the analysis unqualified signals in a certain item as a signal total amount, records the analysis unqualified signals in a certain item as an unqualified total amount, and compares the unqualified total amount with the signal total amount in a certain item, generates a high-frequency unqualified signal if the unqualified total amount exceeds a preset proportion value in the signal total amount, and generates a high-frequency qualified signal if the unqualified total amount does not exceed the preset proportion value in the signal total amount.

[0017] As a preferred embodiment of the present application, the step of generating a running optimization signal by the result analysis unit is:

[0018] S1: Obtain all production items of the rubber fender, and obtain the high-frequency unqualified signal, the high-frequency qualified signal, the high correlation signal or the unrelatedness signal of each production item;

[0019] S2: If a certain production item generates both the high-frequency qualified signal and the unrelatedness signal, no reaction is made;

[0020] S3: If a certain production item generates both the high-frequency qualified signal and the high correlation signal, a parameter correction signal is generated;

[0021] S4: if a production project generates high frequency unqualified signal and high correlation signal simultaneously, a parameter correction signal is generated;

[0022] S5: if a production project generates high frequency unqualified signal and no correlation signal simultaneously, a parameter modification signal is generated;

[0023] S6: the result analysis unit sends the parameter correction signal and the parameter modification signal to the production optimization unit as operation optimization signals.

[0024] As a preferred embodiment of the present application, the central analysis unit monitors the quality inspection result after obtaining the execution feedback signal, and generates an execution effect good signal if the quality inspection result generates an analysis qualified signal, or generates an execution effect abnormal signal if the quality inspection result generates an analysis unqualified signal.

[0025] Compared with the prior art, the present application has the following advantages:

[0026] 1. In the present application, the rubber fender processing product is detected during the processing and production of the rubber fender, and an analysis result signal is generated according to the detection result, so as to realize product evaluation of the rubber fender through the analysis result signal.

[0027] 2. In the present application, the production environment control during product production is obtained, and a production environment recording behavior is generated according to the production environment control, the recorded production environment is compared with the quality evaluation of the rubber fender product, the correlation between the production environment and the rubber fender product is judged according to the comparison result, and a correlation judgment result is generated.

[0028] 3. In the present application, the correlation result between the rubber fender product quality and the production environment is analyzed, the production environment capable of improving the quality of the rubber fender product is obtained, and an environment correction signal is generated according to the production environment, the environment correction signal is sent to the central analysis unit to provide help for the production of the rubber fender product. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to facilitate the understanding of those skilled in the art, the present application will be further described below in conjunction with the drawings.

[0030] Figure 1 The system block diagram of the present application. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0032] Embodiment one:

[0033] Because the working environment of the rubber fender is relatively harsh, the quality of the rubber fender is particularly important. If the rubber fender has a large quality defect in the processing process, the service life of the rubber fender is short and the effect is poor in actual use, so that the effect of the rubber fender cannot be achieved, and the staff needs to be replaced frequently, which is not conducive to use.

[0034] Referring to Figure 1 The rubber fender processing quality inspection management system based on data analysis includes a quality inspection collection unit, a central analysis unit, a production analysis unit, a result analysis unit and a production optimization unit. The quality inspection collection unit obtains the quality inspection parameters of the rubber fender product and sends the quality inspection parameters to the central analysis unit. The quality inspection collection unit gives different weights to different quality inspection items when inspecting the rubber fender product. After the quality inspection is completed, the quality inspection results are quantitatively analyzed and compared according to the weight values of different quality inspection items. The analysis qualified signal and the analysis unqualified signal of the rubber fender product are generated according to the quantitative analysis and comparison results;

[0035] The central analysis unit obtains the quality inspection parameters of the rubber fender product and analyzes the quality inspection parameters of the rubber fender product. The analysis result signal is generated according to the analysis result of the product quality inspection parameter, and the analysis result signal is sent to the result analysis unit;

[0036] The production analysis unit can obtain the production parameters of the rubber fender in the production process and analyze the production parameters. The production running signal is generated according to the analysis result of the production parameters, and the production running signal is sent to the result analysis unit. After the production analysis unit obtains the production parameters of the rubber fender in the production process, it compares each item in the production parameters with the preset corresponding production parameter range one by one. If one of the production parameters is outside the preset production parameter range, the production parameter is recorded as a deviation production parameter. If one of the production parameters is within the preset production parameter range, the production parameter is recorded as a normal production parameter. After comparing all items in the production parameters, all deviation production parameters and normal production parameters are sent to the production analysis unit.

[0037] Embodiment two:

[0038] Referring to Figure 1As shown, the result analysis unit compares the production running signal and the analysis result signal, determines the quality defect condition and the quality defect frequency in the analysis result signal according to the comparison result, determines the correlation of the quality defect condition and the quality defect frequency according to the production running signal, obtains the analysis qualified signal and the analysis unqualified signal generated by the central analysis unit, selects the analysis unqualified signal, obtains the production parameter corresponding to the analysis unqualified signal, compares the production parameter with the production running signal sent by the production analysis unit, obtains the production running signal type to which the production parameter belongs, generates a deviation influence signal if the production running signal type of the production parameter is a deviation production parameter, and generates a parameter abnormal signal if the production running signal type of the production parameter is a normal production parameter;

[0039] The result analysis unit counts all the deviation influence signals and parameter abnormal signals generated, performs frequency analysis on the counting result, takes the sum of the deviation influence signals and the parameter abnormal signals as the total defect signal quantity, calculates the proportion of the deviation influence signals in the total defect signal quantity, records the proportion as the correlation proportion, generates a quality defect and parameter state unrelatedness signal if the correlation proportion is less than a preset correlation proportion value, generates a quality defect and parameter state high correlation signal if the correlation proportion is greater than the preset correlation proportion value, and generates a running optimization signal according to the high correlation signal or the unrelatedness signal;

[0040] The result analysis unit obtains the analysis qualified signal and the analysis unqualified signal generated by the central analysis unit, classifies the analysis qualified signals and the analysis unqualified signals according to different production items, records the analysis qualified signals and the analysis unqualified signals in a certain item as a signal total amount, records the analysis unqualified signals in a certain item as an unqualified total amount, compares the unqualified total amount with the signal total amount in a certain item, generates a high-frequency unqualified signal if the unqualified total amount exceeds a preset proportion value in the signal total amount, and generates a high-frequency qualified signal if the unqualified total amount does not exceed the preset proportion value in the signal total amount;

[0041] The result analysis unit generates a running optimization signal according to the correlation of the production running signal, the quality defect condition, and the quality defect frequency, and sends the running optimization signal to the production optimization unit. The steps of generating the running optimization signal by the result analysis unit are as follows:

[0042] S1: Obtain all production items of the rubber fender, and obtain the high-frequency unqualified signal, the high-frequency qualified signal, the high correlation signal, or the unrelatedness signal of each production item;

[0043] S2: If a certain production item generates both the high-frequency qualified signal and the unrelatedness signal, no reaction is made.

[0044] S3: If a production project generates a high-frequency qualified signal and a high-correlation signal simultaneously, a parameter correction signal is generated;

[0045] S4: If a production project generates a high-frequency unqualified signal and a high-correlation signal simultaneously, a parameter correction signal is generated;

[0046] S5: If a production project generates a high-frequency unqualified signal and a non-correlation signal simultaneously, a parameter modification signal is generated;

[0047] S6: The result analysis unit sends the parameter correction signal and the parameter modification signal to the production optimization unit as a running optimization signal.

[0048] After the production optimization unit executes the running optimization signal, an execution feedback signal is generated, and the execution feedback signal is sent to the central analysis unit through the result analysis unit. The central analysis unit monitors the quality inspection result after obtaining the execution feedback signal. If the quality inspection result generates an analysis qualified signal, an execution effect good signal is generated. If the quality inspection result generates an analysis unqualified signal, an execution effect abnormal signal is generated. The execution effect of the running optimization signal is obtained through monitoring and comparative analysis.

[0049] In the present application, when the rubber fender is processed and produced, the processed product of the rubber fender is detected, and an analysis result signal is generated according to the detection result. The product evaluation of the rubber fender is realized through the analysis result signal, the production environment control during product production is obtained, and the record behavior of the production environment is generated according to the production environment control. The recorded production environment is compared with the quality evaluation of the rubber fender product, the correlation between the production environment and the rubber fender product is judged according to the comparison result, and a correlation judgment result is generated. The production environment capable of improving the quality of the rubber fender product is obtained through the correlation result of the rubber fender product quality and the production environment, and the environment correction signal is generated according to the production environment. The environment correction signal is sent to the central analysis unit to provide help for the production of the rubber fender product.

[0050] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments. Obviously, many modifications and variations can be made according to the content of the present application. The embodiments are selected and described in detail in order to better explain the principles and practical applications of the present application, so that those skilled in the art can well understand and utilize the present application. The present application is limited by the claims and their entire scope and equivalents.

Claims

1. A rubber fender processing quality inspection management system based on data analysis, characterized in that: It includes a quality inspection and collection unit, a central analysis unit, a production analysis unit, a result analysis unit and a production optimization unit. The quality inspection and collection unit is used to obtain the quality inspection parameters of the rubber fender product and send the quality inspection parameters to the central analysis unit; The central analysis unit obtains the quality inspection parameters of the rubber fender product, analyzes the quality inspection parameters of the rubber fender product, generates an analysis result signal according to the analysis result of the product quality inspection parameters, and sends the analysis result signal to the result analysis unit; The production analysis unit can obtain the production parameters of the rubber fender during the production process, analyze the production parameters, generate a production operation signal according to the analysis results of the production parameters, and send the production operation signal to the result analysis unit; The result analysis unit performs a comprehensive comparison on the production operation signal and the analysis result signal, determines the quality defect situation and the quality defect frequency in the analysis result signal according to the comparison result, and determines the correlation between the quality defect situation and the quality defect frequency according to the production operation signal, generates an operation optimization signal according to the correlation between the production operation signal and the quality defect situation and the quality defect frequency, and sends the operation optimization signal to the production optimization unit; After the production optimization unit executes the operation optimization signal, it generates an execution feedback signal, and sends the execution feedback signal to the central analysis unit through the result analysis unit. After obtaining the execution feedback signal, the central analysis unit monitors and compares the quality inspection parameters, and obtains the execution effect of the operation optimization signal based on the monitoring and comparative analysis; The result analysis unit obtains the qualified analysis signal and the unqualified analysis signal generated by the central analysis unit, selects the unqualified analysis signal, obtains the production parameter corresponding to the unqualified analysis signal, and compares it with the production operation signal sent by the production analysis unit to obtain the production operation signal type to which the production parameter corresponding to the unqualified analysis signal belongs. If the production operation signal type of the production parameter is a deviation production parameter, a deviation impact signal is generated; if the production operation signal type of the production parameter is a normal production parameter, a parameter abnormality signal is generated; The result analysis unit collects statistics on all generated deviation influence signals and parameter abnormality signals, performs frequency analysis on the statistical results, takes the sum of the deviation influence signals and the parameter abnormality signals as the total number of defect signals, calculates the proportion of the deviation influence signals in the total number of defect signals, and records the proportion as a correlation ratio. If the correlation ratio is less than a preset correlation ratio value, a signal indicating no correlation between the quality defect and the parameter state is generated. If the correlation ratio is greater than the preset correlation ratio value, a signal indicating high correlation between the quality defect and the parameter state is generated, and generates an operation optimization signal based on the high correlation signal or the no correlation signal. The result analysis unit obtains the qualified analysis signal and the unqualified analysis signal generated by the central analysis unit, and classifies the qualified analysis signal and the unqualified analysis signal according to different production items, records the sum of the qualified analysis signal and the unqualified analysis signal in a certain item as the total signal amount, records the unqualified analysis signal in a certain item as the unqualified total amount, and compares the unqualified total amount in a certain item with the total signal amount. If the unqualified total amount exceeds a preset proportion value in the total signal amount, a high-frequency unqualified signal is generated; if the unqualified total amount does not exceed the preset proportion value in the total signal amount, a high-frequency qualified signal is generated; The step of generating the operation optimization signal by the result analysis unit is as follows: S1: Obtain all production items of rubber fenders, and obtain high-frequency unqualified signals, high-frequency qualified signals, high-correlation signals, and no-correlation signals for each production item; S2: If a production item generates a high-frequency qualified signal and an irrelevant signal at the same time, no response will be made; S3: If a production item generates both a high-frequency qualified signal and a high-correlation signal, a parameter correction signal is generated; S4: If a certain production item generates a high-frequency unqualified signal and a high-correlation signal at the same time, a parameter correction signal is generated; S5: If a production item generates a high-frequency unqualified signal and an irrelevant signal at the same time, a parameter modification signal is generated; S6: The result analysis unit sends the parameter correction signal and the parameter modification signal as an operation optimization signal to the production optimization unit.

2. The rubber fender processing quality inspection and management system based on data analysis according to claim 1 is characterized in that: When the quality inspection collection unit performs quality inspection on the rubber fender product, different weights are assigned to different quality inspection items. After the quality inspection is completed, the quality inspection results are quantitatively analyzed and compared according to the weight values ​​of different quality inspection items, and an analysis qualified signal and an analysis unqualified signal of the rubber fender product are generated according to the quantitative analysis and comparison results.

3. The rubber fender processing quality inspection and management system based on data analysis according to claim 1 is characterized in that: After the production analysis unit obtains the production parameters in the rubber fender production process, it compares one of the production parameters with the preset corresponding production parameter range one by one. If one of the production parameters is outside the preset production parameter range, the production parameter is recorded as a deviation production parameter. If one of the production parameters is within the preset production parameter range, the production parameter is recorded as a normal production parameter. After all items of the production parameters are compared, all the generated deviation production parameters and normal production parameters are sent to the result analysis unit.

4. The rubber fender processing quality inspection and management system based on data analysis according to claim 1 is characterized in that: After obtaining the execution feedback signal, the central analysis unit monitors the quality inspection result. If the quality inspection result generates an analysis qualified signal, a good execution effect signal is generated. If the quality inspection result generates an analysis unqualified signal, an abnormal execution effect signal is generated.

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