Capsule processing equipment and processing method

Abstract

The invention relates to capsule processing, in particular to capsule processing equipment and a processing method.The capsule processing equipment comprises a liquid injection mechanism and a buckling mechanism I. The liquid injection mechanism is provided with a forming mechanism, the liquid injection mechanism and the forming mechanism can be buckled with each other to conduct freezing forming on liquid medicine, and the buckling mechanism I is provided with a buckling mechanism II; the buckling mechanism II and the buckling mechanism I can be buckled with each other to coat the frozen liquid medicine to form a capsule; the method comprises the following steps that firstly, a liquid injection mechanism and a forming mechanism are buckled with each other, liquid medicine is injected between the liquid injection mechanism and a buckling mechanism I, and liquid medicine particles are formed through freezing; 2, liquid medicine particles formed by freezing are placed between a buckling mechanism I and a buckling mechanism II; thirdly, colloid is injected into the buckling mechanism I and the buckling mechanism II to coat liquid medicine particles formed through freezing, and capsules are formed; machining can be completed only through two steps, the working process is simplified, and the machining efficiency is improved.

Description

Technical Field

[0001] The present invention relates to capsule processing, and more particularly to a capsule processing device and a processing method. Background Art

[0002] Capsule processing refers to the process of loading drugs or other ingredients into capsules, usually using capsules made of gelatin or plant-based materials; using mechanical equipment to fill the mixed drugs into the capsule shell, and seal the filled capsules to ensure that the drugs do not leak; for example, publication number 2024205709511 discloses a pressing and molding device for soft capsule processing, which can complete the processing of soft capsules, but the disadvantage of this patent is that the preparation steps are cumbersome. Summary of the invention

[0003] The purpose of the present invention is to provide a capsule processing device and a processing method, which can efficiently complete the sealing of the drug solution. Compared with first preparing the capsule shell, then filling the drug, and then sealing the capsule shell, only two steps are needed to complete the processing, which simplifies the work flow and improves the processing efficiency.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A capsule processing device comprises a liquid injection mechanism and a fastening mechanism I, wherein a molding mechanism is arranged on the liquid injection mechanism, and the liquid injection mechanism and the molding mechanism can be fastened with each other to freeze and mold the liquid medicine, and a fastening mechanism II is arranged on the fastening mechanism I, and the fastening mechanism II and the fastening mechanism I can be fastened with each other to cover the frozen liquid medicine to form a capsule;

[0006] The liquid injection mechanism comprises a mounting bracket I, a liquid injection cavity is fixedly connected to the mounting bracket I, a liquid injection pipeline is connected to the liquid injection cavity, a plurality of forming grooves I are arranged on the liquid injection cavity, an injection hole is arranged at the bottom of the forming groove I, and the injection hole is connected to the liquid injection cavity;

[0007] The molding mechanism comprises a telescopic mechanism I, which is fixedly connected to a mounting bracket I, a telescopic mechanism II is fixedly connected to the telescopic end of the telescopic mechanism I, a molding cavity is fixedly connected to the telescopic end of the telescopic mechanism II, a pneumatic pipeline is connected to the molding cavity, a plurality of molding grooves II are arranged at the bottom of the molding cavity, and the plurality of molding grooves I and the plurality of molding grooves II can be mutually buckled;

[0008] The top of the molding groove II is provided with an air pressure hole, a telescopic mechanism III is fixedly connected to the molding cavity, a price raising plate is fixedly connected to the telescopic end of the telescopic mechanism III, a plurality of blocking columns are fixedly connected to the price raising plate, the plurality of blocking columns are slidably connected to the molding cavity, the plurality of blocking columns are respectively slidably connected to the plurality of air pressure holes, and a refrigeration mechanism is provided on the molding cavity;

[0009] The buckling mechanism I comprises a mounting bracket II, a flip motor is fixedly connected to the mounting bracket II, a buckling cavity I is fixedly connected to the output shaft of the flip motor, a glue pipeline I is connected to the buckling cavity I, a plurality of buckling grooves I are arranged on the buckling cavity I, a plurality of glue holes I are arranged at the bottom of the buckling groove I, and the glue holes are connected to the buckling groove I;

[0010] The buckling mechanism II includes a telescopic mechanism IV, which is fixedly connected to the mounting bracket II, a buckling cavity II is fixedly connected to the telescopic end of the telescopic mechanism IV, a glue pipeline II is connected to the buckling cavity II, a plurality of buckling grooves II are arranged at the bottom of the buckling cavity II, a plurality of glue holes II are arranged at the top of the buckling grooves II, and the glue holes II are connected to the buckling cavity II;

[0011] The molding cavity can move to the upper side of the buckling cavity I;

[0012] The plurality of buckling grooves I and the plurality of buckling grooves II can buckle with each other;

[0013] The molding groove I and the molding groove II are buckled together to form a molding cavity, and the buckling groove I and the buckling groove II are buckled together to form a capsule cavity, and the shape of the capsule cavity is a proportional enlargement of the shape of the molding cavity;

[0014] A capsule processing method, the method comprising the following steps:

[0015] Step 1: The injection mechanism and the molding mechanism are buckled together, and the drug solution is injected between the injection mechanism and the buckling mechanism I, and is frozen to form drug solution particles;

[0016] Step 2: placing the frozen liquid medicine particles between the fastening mechanism I and the fastening mechanism II;

[0017] Step 3: The locking mechanism I and the locking mechanism II inject colloid to cover the frozen liquid medicine particles to form a capsule. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the structure of the capsule processing equipment of the present invention;

[0020] Figure 2 is a cross-sectional view of the capsule processing equipment of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the liquid injection mechanism of the present invention;

[0022] Figure 4 is a cross-sectional view of the liquid injection mechanism of the present invention;

[0023] Figure 5It is a structural schematic diagram of the buckling mechanism II of the present invention;

[0024] Figure 6 is a cross-sectional view of the buckling mechanism II of the present invention;

[0025] Figure 7 It is a structural schematic diagram of the molding mechanism of the present invention;

[0026] Figure 8 is a cross-sectional view of the molding mechanism of the present invention;

[0027] Fig. 9 It is a structural schematic diagram of the molding mechanism of the present invention;

[0028] Fig.10 It is a schematic diagram of the structure of the price-raising plate of the present invention.

[0029] In the figure: liquid injection mechanism 10; mounting bracket Ⅰ11; liquid injection cavity 12; liquid injection pipeline 13; molding groove Ⅰ14; molding mechanism 20; telescopic mechanism Ⅰ21; telescopic mechanism Ⅱ22; molding cavity 23; air pressure pipeline 24; molding groove Ⅱ25; telescopic mechanism III26; price increase plate 27; blocking column 28; snap-fit ​​mechanism Ⅰ30; mounting bracket Ⅱ31; flip motor 32; snap-fit ​​cavity Ⅰ33; glue pipeline Ⅰ34; snap-fit ​​groove Ⅰ35; snap-fit ​​mechanism Ⅱ40; telescopic mechanism Ⅳ41; snap-fit ​​cavity Ⅱ42; glue pipeline Ⅱ43; snap-fit ​​groove Ⅱ44. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below with reference to the accompanying drawings.

[0031] like Figures 1 to 10 As shown, in order to achieve the technical effect of "efficiently completing the sealing of the drug solution, compared with first preparing the capsule shell, then filling the drug, and then sealing the capsule shell, only two steps are needed to complete the processing, simplifying the workflow and improving the processing efficiency", the structure and function of a capsule processing equipment are described in detail below;

[0032] A capsule processing device includes a liquid injection mechanism 10 and a fastening mechanism I30, wherein the liquid injection mechanism 10 is provided with a molding mechanism 20, and the liquid injection mechanism 10 and the molding mechanism 20 can be fastened with each other to freeze and mold the liquid medicine, and the fastening mechanism I30 is provided with a fastening mechanism II40, and the fastening mechanism II40 and the fastening mechanism I30 can be fastened with each other to cover the frozen liquid medicine to form a capsule;

[0033] The injection mechanism 10 includes a mounting bracket Ⅰ11, a liquid injection cavity 12 is fixedly connected to the mounting bracket Ⅰ11, a liquid injection pipeline 13 is connected to the liquid injection cavity 12, a plurality of forming grooves Ⅰ14 are arranged on the liquid injection cavity 12, and an injection hole is arranged at the bottom of the forming groove Ⅰ14, and the injection hole is connected to the liquid injection cavity 12;

[0034] The molding mechanism 20 includes a telescopic mechanism I21, which is fixedly connected to the mounting bracket I11, and a telescopic mechanism II22 is fixedly connected to the telescopic end of the telescopic mechanism I21, and a molding cavity 23 is fixedly connected to the telescopic end of the telescopic mechanism II22, and a pneumatic pipeline 24 is connected to the molding cavity 23. A plurality of molding grooves II25 are arranged at the bottom of the molding cavity 23, and the plurality of molding grooves I14 and the plurality of molding grooves II25 can be interlocked;

[0035] The top of the molding groove II 25 is provided with an air pressure hole, a telescopic mechanism III 26 is fixedly connected to the molding cavity 23, a price raising plate 27 is fixedly connected to the telescopic end of the telescopic mechanism III 26, a plurality of blocking columns 28 are fixedly connected to the price raising plate 27, the plurality of blocking columns 28 are all slidably connected to the molding cavity 23, the plurality of blocking columns 28 are respectively slidably connected to the plurality of air pressure holes, and a refrigeration mechanism is provided on the molding cavity 23;

[0036] The buckling mechanism I30 includes a mounting bracket II31, a flip motor 32 is fixedly connected to the mounting bracket II31, a buckling cavity I33 is fixedly connected to the output shaft of the flip motor 32, a glue pipeline I34 is connected to the buckling cavity I33, a plurality of buckling grooves I35 are arranged on the buckling cavity I33, a plurality of glue holes I are arranged at the bottom of the buckling groove I35, and the glue holes are connected to the buckling groove I35;

[0037] The buckling mechanism II40 includes a telescopic mechanism IV41, which is fixedly connected to the mounting bracket II31, a buckling cavity II42 is fixedly connected to the telescopic end of the telescopic mechanism IV41, a glue pipeline II43 is connected to the buckling cavity II42, a plurality of buckling grooves II44 are arranged at the bottom of the buckling cavity II42, a plurality of glue holes II are arranged at the top of the buckling grooves II44, and the glue holes II are connected to the buckling cavity II42;

[0038] The molding cavity 23 can move to the upper side of the buckling cavity I33;

[0039] The plurality of buckling grooves I 35 and the plurality of buckling grooves II 44 can buckle with each other;

[0040] The molding groove I14 and the molding groove II25 are buckled together to form a molding cavity, and the buckling groove I35 and the buckling groove II44 are buckled together to form a capsule cavity, and the shape of the capsule cavity is a proportional enlargement of the shape of the molding cavity;

[0041] When using, Figure 1As shown, the liquid medicine is injected into the liquid injection cavity 12 through the liquid injection pipe 13, and the liquid medicine enters the molding groove I 14 through the injection hole, and the telescopic mechanism I 21 is started. The telescopic mechanism I 21 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I 21 drives the telescopic mechanism II 22 to move, and the telescopic mechanism II 22 drives the molding cavity 23 to move, so that the molding cavity 23 moves downward, so that the molding cavity 23 is buckled on the liquid injection cavity 12, and the multiple molding grooves I 14 and the multiple molding grooves II 25 are buckled with each other to form a molding cavity, and the liquid medicine enters the molding cavity through the injection hole;

[0042] The freezing mechanism on the molding cavity 23 is started. The freezing mechanism can be a conventional device in the prior art, as long as it can freeze the liquid medicine in the molding cavity. After the liquid medicine is frozen to form a solid, the telescopic mechanism III 26 is started. The telescopic mechanism III 26 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism III 26 drives the price-raising plate 27 to move, and the price-raising plate 27 drives the plurality of blocking columns 28 to move, so that the blocking columns 28 no longer block the air pressure hole. The air pressure pipeline 24 is connected to the air pump in advance, and the air pump generates air pressure, so that the molding groove II 25 generates air pressure of suction through the air pressure hole, so that the solid liquid medicine formed after freezing is adsorbed in the molding groove II 25;

[0043] The telescopic mechanism II 22 is started. The telescopic mechanism II 22 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II 22 drives the forming cavity 23 to move, so that the forming cavity 23 moves to the upper side of the buckling cavity I 33. The forming groove II 25 sprays gas through the air pressure hole to place the solid liquid medicine formed after freezing into the buckling groove I 35.

[0044] The telescopic mechanism IV41 is started. The telescopic mechanism IV41 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism IV41 drives the buckling cavity II42 to move downward, so that the buckling cavity II42 moves downward and buckles on the buckling cavity I33. The buckling groove I35 and the buckling groove II44 buckle to form a capsule cavity. The liquid medicine solid formed after freezing is located in the capsule cavity.

[0045] The gel required for preparing the capsule shell is introduced into the buckling cavity I 33 and the buckling cavity II 42, and enters the capsule cavity through the gel hole I and the gel hole II, and coats the solid drug solution formed after freezing to form a capsule;

[0046] After the capsule shell is cooled and formed, the buckling cavity I33 and the buckling cavity II42 are separated, and the capsule is left in the buckling groove I35. The flip motor 32 is started, and the output shaft of the flip motor 32 drives the buckling cavity I33 to rotate, and the buckling cavity I33 drives the buckling groove I35 to move, so that the buckling groove I35 is flipped, and the capsule in the buckling groove I35 falls out, and the processing of the capsule is completed. This processing method only needs two steps to complete the processing of the capsule, which improves the processing efficiency;

[0047] A capsule processing method, the method comprising the following steps:

[0048] Step 1: The injection mechanism 10 and the molding mechanism 20 are buckled together, and the liquid medicine is injected between the injection mechanism 10 and the buckling mechanism I 30 to be frozen to form liquid medicine particles;

[0049] Step 2: placing the frozen liquid medicine particles between the fastening mechanism I 30 and the fastening mechanism II 40;

[0050] Step 3: The locking mechanism I30 and the locking mechanism II40 inject colloid to cover the frozen liquid medicine particles to form a capsule.

Claims

1. A capsule processing device, comprising a liquid injection mechanism (10) and a fastening mechanism I (30), characterized in that: The liquid injection mechanism (10) is provided with a molding mechanism (20), and the liquid injection mechanism (10) and the molding mechanism (20) can be interlocked to freeze the liquid medicine, and the locking mechanism I (30) is provided with a locking mechanism II (40), and the locking mechanism II (40) and the locking mechanism I (30) can be interlocked to encapsulate the frozen liquid medicine to form a capsule.

2. The capsule processing equipment according to claim 1, characterized in that: The liquid injection mechanism (10) comprises a mounting bracket I (11), a liquid injection cavity (12) is fixedly connected to the mounting bracket I (11), a liquid injection pipeline (13) is connected to the liquid injection cavity (12), a plurality of forming grooves I (14) are arranged on the liquid injection cavity (12), an injection hole is arranged at the bottom of the forming groove I (14), and the injection hole is connected to the liquid injection cavity (12).

3. The capsule processing equipment according to claim 2, characterized in that: The molding mechanism (20) comprises a telescopic mechanism I (21), the telescopic mechanism I (21) is fixedly connected to a mounting bracket I (11), a telescopic mechanism II (22) is fixedly connected to the telescopic end of the telescopic mechanism I (21), a molding cavity (23) is fixedly connected to the telescopic end of the telescopic mechanism II (22), the molding cavity (23) is connected to an air pressure pipeline (24), a plurality of molding grooves II (25) are arranged at the bottom of the molding cavity (23), and the plurality of molding grooves I (14) and the plurality of molding grooves II (25) can be interlocked.

4. The capsule processing equipment according to claim 3, characterized in that: A pneumatic hole is provided at the top of the molding groove II (25); a telescopic mechanism III (26) is fixedly connected to the molding cavity (23); a price raising plate (27) is fixedly connected to the telescopic end of the telescopic mechanism III (26); a plurality of blocking columns (28) are fixedly connected to the price raising plate (27); the plurality of blocking columns (28) are all slidably connected to the molding cavity (23); the plurality of blocking columns (28) are respectively slidably connected to the plurality of pneumatic holes; and a refrigeration mechanism is provided on the molding cavity (23).

5. The capsule processing equipment according to claim 4, characterized in that: The snap-fit ​​mechanism I (30) comprises a mounting bracket II (31), a flip motor (32) is fixedly connected to the mounting bracket II (31), a snap-fit ​​cavity I (33) is fixedly connected to the output shaft of the flip motor (32), a glue pipeline I (34) is connected to the snap-fit ​​cavity I (33), a plurality of snap-fit ​​grooves I (35) are arranged on the snap-fit ​​cavity I (33), a plurality of glue holes I are arranged at the bottom of the snap-fit ​​groove I (35), and the glue holes are connected to the snap-fit ​​groove I (35).

6. The capsule processing equipment according to claim 5, characterized in that: The snap-fit ​​mechanism II (40) comprises a telescopic mechanism IV (41), the telescopic mechanism IV (41) is fixedly connected to the mounting bracket II (31), a snap-fit ​​cavity II (42) is fixedly connected to the telescopic end of the telescopic mechanism IV (41), a glue pipeline II (43) is connected to the snap-fit ​​cavity II (42), a plurality of snap-fit ​​grooves II (44) are arranged at the bottom of the snap-fit ​​cavity II (42), a plurality of glue holes II are arranged at the top of the snap-fit ​​grooves II (44), and the glue holes II are connected to the snap-fit ​​cavity II (42).

7. The capsule processing equipment according to claim 6, characterized in that: The molding cavity (23) can move to the upper side of the snap-fit ​​cavity I (33).

8. The capsule processing equipment according to claim 6, characterized in that: The plurality of snap-fit ​​grooves I (35) and the plurality of snap-fit ​​grooves II (44) can snap-fit ​​with each other.

9. The capsule processing equipment according to claim 6, characterized in that: The molding groove I (14) and the molding groove II (25) are buckled together to form a molding cavity, and the buckling groove I (35) and the buckling groove II (44) are buckled together to form a capsule cavity, and the shape of the capsule cavity is a proportional enlargement of the shape of the molding cavity.

10. A method for processing capsules using the capsule processing equipment according to claim 1, characterized in that: The method comprises the following steps: Step 1: the liquid injection mechanism (10) and the molding mechanism (20) are interlocked, and the liquid medicine is injected between the liquid injection mechanism (10) and the interlocking mechanism I (30), and is frozen to form liquid medicine particles; Step 2: placing the frozen liquid medicine particles between the fastening mechanism I (30) and the fastening mechanism II (40); Step 3: The locking mechanism I (30) and the locking mechanism II (40) inject colloid to cover the frozen liquid medicine particles to form a capsule.

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