Part cleaning device for mechanical equipment maintenance and method thereof
By designing a part cleaning device for maintenance of mechanical equipment including automated movement and multi-spray head rinsing, and even distribution of hot air, the problem of poor cleaning and drying effects in the prior art is solved, and efficient cleaning and drying of various parts is achieved.
Patent Information
- Application Number
- CN202411612547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing parts cleaning devices for maintenance of mechanical equipment have shortcomings in cleaning and drying effects, especially for parts with complex shapes, grooves or narrow spaces, which are prone to cleaning dead corners and uneven heat distribution, resulting in incomplete cleaning or incomplete drying of some parts, and may even be damaged.
A part cleaning device for maintenance of mechanical equipment including a support mechanism, a cleaning mechanism, a flush mechanism and a drying mechanism is designed. The device drives the threaded block horizontally through a power motor, driving the automatic movement of the part barrel between the cleaning box, the rinsing box and the drying box. The cleaning box uses multiple nozzles for spraying and rinsing, and the drying box ensures even distribution of hot air through a hot air fan and an adjustable exhaust duct.
It realizes efficient cleaning and drying of various shapes and complex parts, avoids the problems of cleaning dead corners and uneven heat distribution, ensures thorough cleaning and complete drying of parts, and extends the service life of the equipment.
Smart Images

Figure CN119549452A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical parts cleaning devices, in particular to a parts cleaning device and method for mechanical equipment maintenance. Background Art
[0002] Parts cleaning is a very important task in mechanical equipment maintenance, which helps to ensure the normal operation of the equipment and extend its service life. There are many types of parts cleaning devices available on the market for different parts and contamination levels.
[0003] The existing parts cleaning device for mechanical equipment maintenance can refer to the Chinese invention patent with patent announcement number CN118321244A, which discloses a mechanical parts cleaning device and a method of using the same. The mechanical parts cleaning device and the method of using the same include: a supporting component, which includes a base plate, on which a gantry is fixedly installed; a cleaning component, which is used to immerse and clean the mechanical parts, and the cleaning component is installed on the base plate; a flushing component, which is used to flush the cleaning agent on the surface of the cleaned mechanical parts, and the flushing component is installed on the base plate; a drying component, which is used to quickly dry the flushed mechanical parts, and the drying component is installed on the base plate; a first driving component, on which a material barrel for placing mechanical parts is installed, the first driving component can drive the material barrel to move left and right and up and down in a straight line, and the first driving component is installed on the gantry; a second driving component, which is used to drive the material barrel to rotate, complete the one-time cleaning and drying of the mechanical parts, improve the efficiency of cleaning, flushing and drying, and reduce production costs.
[0004] However, the above device has some defects during use. First, when the hydraulic cylinder is started to drive the material barrel to descend into the cleaning box, the entire material barrel is immersed in the cleaning liquid, and then the mechanical parts inside the material barrel are soaked with the cleaning liquid. The soaking time can be selected according to the decontamination performance of the cleaning liquid. However, the overall cleaning effect cannot be guaranteed by only using the detergent and water inside the cleaning box, and some parts may not be cleaned thoroughly, while other parts may be damaged due to excessive cleaning. Secondly, the material barrel is driven down to the inside of the flushing box by the hydraulic cylinder, and then the water source is connected through the second water inlet pipe, so that multiple nozzles spray toward the surface of the material barrel, and the flushing water passes through several perforations. It can effectively contact with mechanical parts. Since the set nozzle position is fixed, the nozzle in the fixed position may not be able to fully cover the surface of all parts, especially for parts with complex shapes, grooves or narrow spaces, it is easy to form cleaning dead corners, resulting in incomplete cleaning of some parts; in addition, the material barrel is driven by the hydraulic cylinder to descend to the inside of the drying box, and the mechanical parts are dried by the hot air blowers on both sides of the material barrel. The hot air blowers on both sides are also fixed in design. The hot air blowers in the fixed position may cause uneven heat distribution. Some areas may be overheated, while other areas may not have enough temperature, which will affect the drying effect, resulting in some parts not being completely dried, and may even be damaged due to local overheating. Summary of the invention
[0005] The purpose of the present invention is to provide a parts cleaning device and method for mechanical equipment maintenance, which has the advantages of efficient cleaning and efficient drying, and solves the problems that due to the lack of a corresponding structure for mixing detergent and water inside the cleaning box and the lack of a good mixing mechanism, the detergent may not be evenly distributed in the cleaning liquid and the fixed position nozzle may not be able to fully cover the surface of all parts, especially for parts with complex shapes, grooves or narrow spaces, cleaning dead corners are easily formed, resulting in incomplete cleaning of certain parts, and the fixed position hot air blower may cause uneven heat distribution, resulting in some parts not being completely dried, and may even be damaged due to local overheating.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a parts cleaning device for mechanical equipment maintenance, comprising a supporting mechanism and a parts storage mechanism, a cleaning mechanism, a flushing mechanism and a drying mechanism arranged on the top thereof, wherein the supporting mechanism comprises a supporting platform, and a gantry is fixedly connected to the top of the supporting platform: The parts storage mechanism comprises a threaded block slidably arranged above the support platform, a connecting plate is slidably connected to the bottom of the threaded block, a mounting frame is fixedly connected to the bottom of the connecting plate, a parts bucket is rotatably connected to the bottom of the inner wall of the mounting frame, an opening is opened on the surface of the parts bucket, a bucket cover is clamped inside the opening, a connecting bolt is threadedly connected between the parts bucket and the bucket cover, a handle is fixedly connected to the surface of the bucket cover, and a cleaning brush is rotatably connected to the center of the parts bucket; The cleaning mechanism comprises a cleaning box arranged on the left side of the top of the support platform, and a plurality of No. 1 supporting legs are fixedly connected to the left and right sides of the bottom of the outer wall of the cleaning box; The flushing mechanism comprises a flushing box arranged at the top center of the support platform, and a plurality of No. 2 support legs are fixedly connected to the left and right sides of the bottom of the outer wall of the flushing box; The drying mechanism includes a drying box arranged on the right side of the top of the support platform, and multiple No. 3 support legs are fixedly connected to the left and right sides of the bottom of the outer wall of the drying box, and the bottoms of the multiple No. 1 support legs, the No. 2 support legs and the No. 3 support legs are fixedly connected to the top of the support platform.
[0007] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, the top of the threaded block is fixedly connected to a limiting block, the limiting block is slidably connected to the top of the inner wall of the gantry, and the bottom center of the threaded block is fixedly connected to an electric push rod No. 1, and the telescopic end of the electric push rod No. 1 passes through the moving block and extends to the bottom thereof and is fixedly connected to the top of the connecting plate.
[0008] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, the threaded block is internally threadedly connected to a threaded rod, one end of the threaded rod is rotatably connected to one side of the inner wall of the gantry, the other end of the threaded rod extends to the outside of the gantry and is fixedly connected to a power motor, a first protective cover is provided outside the power motor, and one side of the power motor and the first protective cover is fixedly connected to one side of the outer wall of the gantry.
[0009] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, guide blocks are fixedly connected to the front and rear sides of the surface of the moving block, a fixed plate is fixedly connected to the upper interior of the gantry, guide grooves are correspondingly opened on the front and rear sides of the inner wall of the fixed plate, the guide grooves and the guide blocks are slidably connected, guide rods are fixedly connected to the left and right sides of the bottom of the threaded block, the surface of the guide rod is slidably connected to the interior of the moving block, and the bottom of the guide rod extends to the bottom of the moving block and is fixedly connected to the left and right sides of the top of the connecting plate.
[0010] As a preferred embodiment of the mechanical equipment maintenance parts cleaning device and method thereof of the present invention, an alarm light is fixedly connected to the center of the top of the gantry, and a buzzer and a controller are fixedly connected to one side of the gantry.
[0011] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, a No. 1 rotating rod is fixedly connected to one side of the parts barrel, and the No. 1 rotating rod extends away from one end of the parts barrel to the outside of the mounting frame and is rotatably connected thereto, and a No. 1 pulley is fixedly sleeved on the surface of one end of the No. 1 rotating rod, and a dual-axis motor is fixedly connected to the top center of the mounting frame, a second protective cover is provided on the outside of the dual-axis motor, and the bottom of the dual-axis motor and the second protective cover are fixedly connected to the top of the mounting frame, and a No. 2 pulley and a No. 3 pulley are respectively sleeved on the surfaces of the output shafts on both sides of the dual-axis motor, and a No. 1 belt is connected for transmission between the No. 2 pulley and the No. 1 pulley.
[0012] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, a No. 2 rotating rod is rotatably connected inside the parts barrel, a cleaning brush is fixedly sleeved on the surface of the No. 2 rotating rod, one end of the No. 2 rotating rod extends to the outside of the parts barrel and the mounting frame and is fixedly sleeved with a No. 4 pulley, and a No. 2 belt is transmission-connected between the No. 3 pulley and the No. 4 pulley.
[0013] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, the cleaning box, the flushing box and the drying box are respectively fixedly connected with No. 1 drain pipe, No. 2 drain pipe and No. 3 drain pipe at the bottom center, and the front surfaces of the cleaning box, the flushing box and the drying box are respectively embedded with No. 1 transparent observation window, No. 2 transparent observation window and No. 3 transparent observation window.
[0014] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, horizontal plates are fixedly connected on both sides of the top of the flushing box, and a plurality of inclined No. 2 electric push rods are rotatably connected to the top of the two horizontal plates, and a plurality of No. 2 electric push rods are rotatably connected to the telescopic ends of the multiple No. 2 electric push rods. The two flushing pipes are symmetrically arranged on the top of the flushing box, and a plurality of equidistantly arranged nozzles are fixedly connected to one side of the two flushing pipes close to each other.
[0015] As a preferred part cleaning device for mechanical equipment maintenance of the present invention, the left and right sides of the top of the drying box are rotatably connected to exhaust ducts, the left and right sides of the top of the outer wall of the drying box are rotatably connected to No. 3 electric push rods, the telescopic end of the No. 3 electric push rod is rotatably connected to the opposite side of the exhaust duct, the rear ends of the two exhaust ducts are fixedly connected to elastic tubes, the bottoms of the two elastic tubes are fixedly connected to the same diverter tube, the end of the diverter tube away from the two elastic tubes is fixedly connected to the air outlet end of a hot air blower, and the hot air blower is fixedly arranged on the rear side of the top of the support platform.
[0016] The present invention also provides a method for using a parts cleaning device for mechanical equipment maintenance, comprising the following steps: S1: Check the equipment: Make sure all parts (such as power motor, dual-shaft motor, hot air blower, etc.) are operating normally, and check whether the washing box, flushing box and drying box are damaged or leaking.
[0017] S2: Prepare cleaning liquid and water: Add an appropriate amount of cleaning liquid to the cleaning box and ensure that the cleaning liquid and detergent are fully mixed. Add clean water to the rinse box and ensure that the water volume is sufficient. Check whether the hot air blower is working properly and ensure the hot air supply in the drying box.
[0018] S3: Open the barrel cover by the handle, put the mechanical parts to be cleaned into the parts barrel, make sure the barrel cover is closed and tighten the connecting bolts to ensure sealing.
[0019] S4: Start the power motor through the controller to rotate the threaded rod, drive the threaded block to move horizontally, and the threaded block moves along the guide groove to move the parts barrel to the top of the cleaning box. Start the No. 1 electric push rod to lower the parts barrel to the inside of the cleaning box to ensure that the parts barrel is completely immersed in the cleaning liquid. Start the dual-axis motor through the controller to rotate the No. 1 rotating rod and the No. 2 rotating rod, driving the parts barrel and the cleaning brush to rotate.
[0020] S5: Start the No. 1 electric push rod to lift the parts barrel out of the washing box, move the threaded block horizontally to the top of the washing box through the power motor, start the No. 1 electric push rod to lower the parts barrel into the washing box, start the No. 2 electric push rod through the controller, and extend the washing pipe to the top of the parts barrel. Turn on the nozzle through the controller to spray and rinse the parts in the parts barrel. Set the appropriate washing time according to the degree of dirt on the parts, and observe the washing process through the No. 2 transparent observation window to ensure that the nozzle is working properly.
[0021] S6: Start the No. 1 electric push rod to lift the parts barrel out of the washing box, move the threaded block horizontally to the top of the drying box through the power motor, start the No. 1 electric push rod to lower the parts barrel into the drying box, start the hot air blower through the controller, let the hot air enter the exhaust pipe through the shunt pipe and the elastic pipe, and finally blow into the drying box. Start the No. 3 electric push rod through the controller, adjust the angle of the exhaust pipe to ensure that the hot air is evenly distributed, set the appropriate drying time according to the material and humidity of the parts, and observe the drying process through the No. 3 transparent observation window to ensure that the hot air is evenly distributed.
[0022] S7: Start the No. 1 electric push rod to lift the parts barrel out of the drying box, move the threaded block horizontally back to the initial position through the power motor, open the barrel cover through the handle, take out the cleaned, rinsed and dried parts, clean the washing box, rinse box and drying box to ensure that they are clean and free of residue when used next time.
[0023] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention starts the power motor through the controller to rotate the threaded rod, drive the threaded block to move horizontally, and the threaded block moves along the guide groove to move the parts barrel to the top of the cleaning box, and starts the No. 1 electric push rod to lower the parts barrel to the inside of the cleaning box to ensure that the parts barrel is completely immersed in the cleaning liquid. The controller starts the dual-axis motor to rotate the No. 1 rotating rod and the No. 2 rotating rod, driving the parts barrel and the cleaning brush to rotate.
[0024] 2. The present invention starts the No. 1 electric push rod to lift the parts barrel out of the cleaning box, moves the threaded block horizontally to the top of the flushing box through the power motor, starts the No. 1 electric push rod to lower the parts barrel into the flushing box, and starts the No. 2 electric push rod through the controller to extend the flushing pipe into the top of the parts barrel. The controller turns on the nozzle to spray and rinse the parts in the parts barrel. According to the degree of dirt on the parts, set the appropriate flushing time, observe the flushing process through the No. 2 transparent observation window to ensure that the nozzle works normally.
[0025] 3. The present invention starts the No. 1 electric push rod to lift the parts barrel out of the washing box, moves the threaded block horizontally to the top of the drying box through the power motor, starts the No. 1 electric push rod to lower the parts barrel into the drying box, starts the hot air blower through the shunt pipe and the elastic pipe, and finally blows into the drying box. Start the No. 3 electric push rod through the controller, adjust the angle of the exhaust pipe to ensure that the hot air is evenly distributed, set the appropriate drying time according to the material and humidity of the parts, and observe the drying process through the No. 3 transparent observation window to ensure that the hot air is evenly distributed. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional diagram of the present invention; Figure 2 It is a rear view of the present invention; Figure 3 It is a structural schematic diagram of the support mechanism of the present invention; Figure 4 It is a structural schematic diagram of the parts storage mechanism of the present invention; Figure 5 It is a cross-sectional view of the parts barrel of the present invention; Figure 6 It is a side view of the parts barrel of the present invention; Figure 7 It is a structural schematic diagram of the cleaning mechanism of the present invention; Figure 8 It is a structural schematic diagram of the flushing mechanism of the present invention; Fig. 9 It is a structural schematic diagram of the drying mechanism of the present invention; Fig.10 It is a side view of the drying mechanism of the present invention.
[0027] In the figure: 100, support mechanism; 101, support platform; 102, gantry; 103, fixed plate; 104, guide groove; 105, alarm light; 106, buzzer; 107, controller; 200, parts storage mechanism; 201, threaded block; 202, threaded rod; 203, power motor; 204, first protective cover; 205, limit block; 206, No. 1 electric push rod; 207, moving block; 2070, guide rod; 208, guide block; 209, connecting plate; 210, mounting frame; 211, parts barrel; 212, barrel cover; 213, connecting bolt; 214, handle; 215, No. 1 rotating rod; 216, No. 1 pulley; 217, dual-axis motor; 218, second protective cover; 219, No. 2 pulley; 220, No. 1 belt; 221 , No. 3 pulley; 222, cleaning brush; 223, No. 2 rotating rod; 224, No. 4 pulley; 225, No. 2 belt; 300, cleaning mechanism; 301, cleaning box; 302, No. 1 supporting leg; 303, No. 1 drainage pipe; 304, No. 1 transparent observation window; 400, flushing mechanism; 401, flushing box; 402, No. 2 supporting leg; 403, No. 2 drainage pipe; 404, No. 2 transparent observation window; 405, cross plate; 406, No. 2 electric push rod; 407, flushing pipe; 408, nozzle; 500, drying mechanism; 501, drying box; 502, No. 3 supporting leg; 503, No. 3 drainage pipe; 504, No. 3 transparent observation window; 505, exhaust pipe; 506, No. 3 electric push rod; 507, elastic pipe; 508, diverter pipe; 509, hot air blower. DETAILED DESCRIPTION
[0028] See also Figure 1-Figure 10 A parts cleaning device for mechanical equipment maintenance includes a supporting mechanism 100 and a parts storage mechanism 200, a cleaning mechanism 300, a flushing mechanism 400 and a drying mechanism 500 arranged on the top thereof. The supporting mechanism 100 includes a supporting platform 101, and a gantry 102 is fixedly connected to the top of the supporting platform 101: The support platform 101 serves as the basis of the support mechanism 100 and provides stable support, and the gantry 102 is used to install and drive the moving parts of the part storage mechanism 200 .
[0029] Further, the parts storage mechanism 200 includes a threaded block 201 slidably arranged above the support platform 101, a connecting plate 209 is slidably connected to the bottom of the threaded block 201, a mounting frame 210 is fixedly connected to the bottom of the connecting plate 209, a parts barrel 211 is rotatably connected to the bottom of the inner wall of the mounting frame 210, an opening is opened on the surface of the parts barrel 211, a barrel cover 212 is clamped inside the opening, a connecting bolt 213 is threadedly connected between the parts barrel 211 and the barrel cover 212, a handle 214 is fixedly connected to the surface of the barrel cover 212, and a cleaning brush 222 is rotatably connected to the center of the parts barrel 211; The threaded block 201 is connected to the threaded rod 202 on the gantry 102 by threading to achieve horizontal movement. The connecting plate 209 is slidably connected to the threaded block 201 to support the mounting frame 210. The mounting frame 210 is fixedly connected to the bottom of the connecting plate 209 to install the parts barrel 211. The mechanical parts to be cleaned can be placed inside the parts barrel 211, and an opening is opened on the surface to facilitate the insertion and removal of parts. The barrel cover 212 is threadedly connected to the parts barrel 211 by connecting bolts 213 to ensure sealing. The handle 214 is convenient for opening and closing the barrel cover 212. The cleaning brush 222 is rotatably connected to the inside of the parts barrel 211 to assist in cleaning.
[0030] Furthermore, the cleaning mechanism 300 includes a cleaning box 301 disposed on the left side of the top of the support platform 101, and a plurality of No. 1 supporting legs 302 are fixedly connected to the left and right sides of the bottom of the outer wall of the cleaning box 301; Furthermore, the flushing mechanism 400 includes a flushing box 401 disposed at the top center of the support platform 101, and a plurality of No. 2 support legs 402 are fixedly connected to the left and right sides of the bottom of the outer wall of the flushing box 401; Furthermore, the drying mechanism 500 includes a drying box 501 arranged on the right side of the top of the support platform 101, and multiple No. 3 support legs 502 are fixedly connected to the left and right sides of the bottom of the outer wall of the drying box 501, and the bottoms of multiple No. 1 support legs 302, No. 2 support legs 402 and No. 3 support legs 502 are fixedly connected to the top of the support platform 101.
[0031] The cleaning box 301 is used to contain cleaning liquid for soaking and cleaning the parts, the rinsing box 401 is used to spray and rinse the cleaned parts, and the drying box 501 is used to dry the rinsed parts.
[0032] Furthermore, the top of the threaded block 201 is fixedly connected to the limit block 205, and the limit block 205 is slidably connected to the top of the inner wall of the gantry 102. The bottom center of the threaded block 201 is fixedly connected to an electric push rod No. 1 206. The telescopic end of the electric push rod No. 1 206 passes through the moving block 207 and extends to the bottom thereof and is fixedly connected to the top of the connecting plate 209.
[0033] The limit block 205 is fixedly connected to the top of the threaded block 201 and is slidably connected to the top of the inner wall of the gantry 102 to ensure the stability of the threaded block 201 during horizontal movement. The No. 1 electric push rod 206 is fixedly connected to the bottom center of the threaded block 201, and its telescopic end passes through the moving block 207 and extends to the bottom thereof, and is fixedly connected to the top of the connecting plate 209. The upward and downward movement of the part barrel 211 is realized by the telescopic movement of the No. 1 electric push rod 206.
[0034] Furthermore, the threaded block 201 is internally threadedly connected to a threaded rod 202, one end of the threaded rod 202 is rotatably connected to one side of the inner wall of the gantry 102, and the other end of the threaded rod 202 extends to the outside of the gantry 102 and is fixedly connected to a power motor 203. A first protective cover 204 is provided outside the power motor 203, and one side of the power motor 203 and the first protective cover 204 is fixedly connected to one side of the outer wall of the gantry 102.
[0035] The power motor 203 is used to drive the threaded rod 202 to rotate, thereby realizing the horizontal movement of the threaded block 201 . The first protective cover 204 protects the power motor 203 to prevent dust and water vapor from entering the power motor 203 .
[0036] Furthermore, guide blocks 208 are fixedly connected to the front and rear sides of the surface of the moving block 207, a fixed plate 103 is fixedly connected to the upper part of the gantry 102, guide grooves 104 are correspondingly opened on the front and rear sides of the inner wall of the fixed plate 103, the guide grooves 104 and the guide blocks 208 are slidably connected, and guide rods 2070 are fixedly connected to the left and right sides of the bottom of the threaded block 201, the surface of the guide rod 2070 is slidably connected to the inside of the moving block 207, and the bottom of the guide rod 2070 extends to the bottom of the moving block 207 and is fixedly connected to the left and right sides of the top of the connecting plate 209.
[0037] The guide block 208 is fixedly connected to the front and rear sides of the surface of the moving block 207, and is slidably connected to the guide groove 104 on the inner wall of the fixed plate 103. The guide rod 2070 is fixedly connected to the left and right sides of the bottom of the threaded block 201, and is slidably connected to the inside of the moving block 207 to ensure the stability of vertical movement.
[0038] Furthermore, an alarm light 105 is fixedly connected to the center of the top of the gantry 102 , and a buzzer 106 and a controller 107 are fixedly connected to one side of the gantry 102 .
[0039] An alarm light 105 is fixedly connected to the top center of the gantry 102 for issuing a visual alarm, a buzzer 106 is fixedly connected to one side of the gantry 102 for issuing a sound alarm, and a controller 107 is fixedly connected to one side of the gantry 102 for controlling the operation of the entire device.
[0040] Furthermore, a No. 1 rotating rod 215 is fixedly connected to one side of the parts barrel 211, and the No. 1 rotating rod 215 extends away from one end of the parts barrel 211 to the outside of the mounting frame 210 and is rotatably connected thereto. A No. 1 pulley 216 is fixedly sleeved on the surface of one end of the No. 1 rotating rod 215, and a dual-axis motor 217 is fixedly connected to the top center of the mounting frame 210. A second protective cover 218 is provided on the outside of the dual-axis motor 217, and the bottom of the dual-axis motor 217 and the second protective cover 218 are fixedly connected to the top of the mounting frame 210. A No. 2 pulley 219 and a No. 3 pulley 221 are respectively sleeved on the surfaces of the output shafts on both sides of the dual-axis motor 217, and a No. 1 belt 220 is connected for transmission between the No. 2 pulley 219 and the No. 1 pulley 216.
[0041] When the dual-axis motor 217 is started, it can drive the output shafts on both sides thereof to rotate synchronously. When the two output shafts of the dual-axis motor 217 rotate synchronously, it can drive the second pulley 219 and the third pulley 221 to rotate synchronously. When the second pulley 219 rotates, the first pulley 216 is driven to rotate through the transmission of the first belt 220, thereby realizing the rotation drive of the parts barrel 211.
[0042] Furthermore, a No. 2 rotating rod 223 is rotatably connected inside the parts barrel 211, a cleaning brush 222 is fixedly sleeved on the surface of the No. 2 rotating rod 223, one end of the No. 2 rotating rod 223 extends to the outside of the parts barrel 211 and the mounting frame 210 and is fixedly sleeved with a No. 4 pulley 224, and a No. 2 belt 225 is connected for transmission between the No. 3 pulley 221 and the No. 4 pulley 224.
[0043] Furthermore, the cleaning box 301, the flushing box 401 and the drying box 501 are respectively fixedly connected to the bottom centers with drain pipe No. 1 303, drain pipe No. 2 403 and drain pipe No. 3 503, and the front surfaces of the cleaning box 301, the flushing box 401 and the drying box 501 are respectively embedded with transparent observation window No. 1 304, transparent observation window No. 2 404 and transparent observation window No. 3 504.
[0044] Furthermore, horizontal plates 405 are fixedly connected to the left and right sides of the top of the flushing box 401, and multiple inclined No. 2 electric push rods 406 are rotatably connected to the top of the two horizontal plates 405. The telescopic ends of the multiple No. 2 electric push rods 406 are rotatably connected to flushing pipes 407. The two flushing pipes 407 are symmetrically arranged on the top of the flushing box 401, and multiple equidistantly arranged nozzles 408 are fixedly connected to one side of the two flushing pipes 407 close to each other.
[0045] Furthermore, exhaust ducts 505 are rotatably connected to the left and right sides of the top of the drying box 501, and No. 3 electric push rods 506 are rotatably connected to the left and right sides of the top of the outer wall of the drying box 501. The telescopic end of the No. 3 electric push rod 506 is rotatably connected to the opposite side of the exhaust duct 505, and the rear ends of the two exhaust ducts 505 are fixedly connected to elastic tubes 507, and the bottoms of the two elastic tubes 507 are fixedly connected to the same shunt tube 508, and the end of the shunt tube 508 away from the two elastic tubes 507 is fixedly connected to the air outlet end of a hot air blower 509, and the hot air blower 509 is fixedly arranged on the rear side of the top of the support platform 101.
[0046] A method for using a parts cleaning device for mechanical equipment maintenance includes the following steps: S1: Check the equipment: ensure that all components (such as the power motor 203, the dual-shaft motor 217, the hot air blower 509, etc.) operate normally, and check whether the cleaning box 301, the flushing box 401 and the drying box 501 are damaged or leaking.
[0047] S2: Prepare cleaning liquid and water: Add an appropriate amount of cleaning liquid to the cleaning box 301 and ensure that the cleaning liquid and detergent are fully mixed, add clean water to the rinse box 401 and ensure that the water volume is sufficient, check whether the hot air blower 509 is working normally, and ensure the hot air supply in the drying box 501.
[0048] S3: Open the barrel cover 212 through the handle 214, put the mechanical parts to be cleaned into the parts barrel 211, ensure that the barrel cover 212 is closed and tighten the connecting bolts 213 to ensure sealing.
[0049] S4: Start the power motor 203 through the controller 107 to rotate the threaded rod 202, drive the threaded block 201 to move horizontally, and the threaded block 201 moves along the guide groove 104 to move the part barrel 211 to the top of the cleaning box 301, start the No. 1 electric push rod 206 to lower the part barrel 211 to the inside of the cleaning box 301, ensure that the part barrel 211 is completely immersed in the cleaning liquid, and start the dual-axis motor 217 through the controller 107 to rotate the No. 1 rotating rod 215 and the No. 2 rotating rod 223, driving the part barrel 211 and the cleaning brush 222 to rotate.
[0050] S5: Start the No. 1 electric push rod 206 to lift the parts barrel 211 out of the cleaning box 301, move the threaded block 201 horizontally to the top of the flushing box 401 through the power motor 203, start the No. 1 electric push rod 206 to lower the parts barrel 211 into the flushing box 401, start the No. 2 electric push rod 406 through the controller 107, and extend the flushing pipe 407 into the top of the parts barrel 211. Turn on the nozzle 408 through the controller 107 to spray and rinse the parts in the parts barrel 211. Set an appropriate flushing time according to the degree of dirt on the parts, observe the flushing process through the No. 2 transparent observation window 404, and ensure that the nozzle 408 works normally.
[0051] S6: Start the No. 1 electric push rod 206 to lift the parts barrel 211 out of the washing box 401, move the threaded block 201 horizontally to the top of the drying box 501 through the power motor 203, start the No. 1 electric push rod 206 to lower the parts barrel 211 into the drying box 501, start the hot air blower 509 through the controller 107, and let the hot air enter the exhaust pipe 505 through the shunt pipe 508 and the elastic pipe 507, and finally blow into the drying box 501. Start the No. 3 electric push rod 506 through the controller 107, adjust the angle of the exhaust pipe 505 to ensure that the hot air is evenly distributed, set the appropriate drying time according to the material and humidity of the parts, and observe the drying process through the No. 3 transparent observation window 504 to ensure that the hot air is evenly distributed.
[0052] S7: Start the No. 1 electric push rod 206 to lift the parts barrel 211 out of the drying box 501, move the threaded block 201 horizontally back to the initial position through the power motor 203, open the barrel cover 212 through the handle 214, take out the cleaned, rinsed and dried parts, clean the cleaning box 301, the rinsing box 401 and the drying box 501, and ensure that they are clean and free of residue when used next time.
[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A parts cleaning device for mechanical equipment maintenance, comprising a support mechanism (100) and a parts storage mechanism (200), a cleaning mechanism (300), a flushing mechanism (400) and a drying mechanism (500) arranged on the top of the support mechanism (100), wherein the support mechanism (100) comprises a support table (101), and a gantry (102) is fixedly connected to the top of the support table (101), characterized in that: The parts storage mechanism (200) comprises a threaded block (201) slidably arranged above the support platform (101); a connecting plate (209) is slidably connected to the bottom of the threaded block (201); a mounting frame (210) is fixedly connected to the bottom of the connecting plate (209); a parts barrel (211) is rotatably connected to the bottom of the inner wall of the mounting frame (210); an opening is provided on the surface of the parts barrel (211); a barrel cover (212) is clamped inside the opening; a connecting bolt (213) is threadedly connected between the parts barrel (211) and the barrel cover (212); a handle (214) is fixedly connected to the surface of the barrel cover (212); and a cleaning brush (222) is rotatably connected to the center of the interior of the parts barrel (211); The cleaning mechanism (300) comprises a cleaning box (301) arranged on the left side of the top of the support platform (101), and a plurality of No. 1 supporting legs (302) are fixedly connected to the left and right sides of the bottom of the outer wall of the cleaning box (301); The flushing mechanism (400) comprises a flushing box (401) arranged at the top center of the support platform (101), and a plurality of No. 2 supporting legs (402) are fixedly connected to the left and right sides of the bottom of the outer wall of the flushing box (401); The drying mechanism (500) comprises a drying box (501) arranged on the right side of the top of the support platform (101), and a plurality of No. 3 supporting legs (502) are fixedly connected to the left and right sides of the bottom of the outer wall of the drying box (501), and the bottoms of the plurality of No. 1 supporting legs (302), the No. 2 supporting legs (402) and the No. 3 supporting legs (502) are fixedly connected to the top of the support platform (101).
2. A mechanical equipment maintenance parts cleaning device as claimed in claim 1, characterized in that: The top of the threaded block (201) is fixedly connected to a limit block (205), the limit block (205) is slidably connected to the top of the inner wall of the gantry (102), the bottom center of the threaded block (201) is fixedly connected to a No. 1 electric push rod (206), the telescopic end of the No. 1 electric push rod (206) passes through the moving block (207) and extends below it to be fixedly connected to the top of the connecting plate (209).
3. A mechanical equipment maintenance parts cleaning device as claimed in claim 1, characterized in that: The threaded block (201) is internally threadedly connected to a threaded rod (202); one end of the threaded rod (202) is rotatably connected to one side of the inner wall of the gantry (102); the other end of the threaded rod (202) extends to the outside of the gantry (102) and is fixedly connected to a power motor (203); a first protective cover (204) is provided outside the power motor (203); and one side of the power motor (203) and the first protective cover (204) are fixedly connected to one side of the outer wall of the gantry (102).
4. A mechanical equipment maintenance parts cleaning device as claimed in claim 2, characterized in that: The moving block (207) is fixedly connected to guide blocks (208) on both the front and rear sides of the surface, the gantry (102) is fixedly connected to a fixed plate (103) on the upper part, the inner wall of the fixed plate (103) is provided with guide grooves (104) on both the front and rear sides, the guide grooves (104) and the guide blocks (208) are slidably connected, the left and right sides of the bottom of the threaded block (201) are fixedly connected to guide rods (2070), the surface of the guide rods (2070) is slidably connected to the inside of the moving block (207), and the bottom of the guide rods (2070) extends to the bottom of the moving block (207) and is fixedly connected to the left and right sides of the top of the connecting plate (209).
5. A mechanical equipment maintenance parts cleaning device as claimed in claim 4, characterized in that: An alarm light (105) is fixedly connected to the center of the top of the gantry (102), and a buzzer (106) and a controller (107) are fixedly connected to one side of the gantry (102).
6. A mechanical equipment maintenance parts cleaning device as claimed in claim 1, characterized in that: A first rotating rod (215) is fixedly connected to one side of the parts barrel (211); the first rotating rod (215) extends away from one end of the parts barrel (211) to the outside of the mounting frame (210) and is rotatably connected thereto; a first pulley (216) is fixedly sleeved on one end surface of the first rotating rod (215); a double-axis motor (217) is fixedly connected to the center of the top of the mounting frame (210); a second protective cover (218) is provided outside the double-axis motor (217); the bottoms of the double-axis motor (217) and the second protective cover (218) are fixedly connected to the top of the mounting frame (210); a second pulley (219) and a third pulley (221) are sleeved on the surfaces of the output shafts on both sides of the double-axis motor (217); and a first belt (220) is transmission-connected between the second pulley (219) and the first pulley (216).
7. A mechanical equipment maintenance parts cleaning device as claimed in claim 6, characterized in that: A second rotating rod (223) is rotatably connected inside the parts barrel (211), a cleaning brush (222) is fixedly sleeved on the surface of the second rotating rod (223), one end of the second rotating rod (223) extends to the outside of the parts barrel (211) and the mounting frame (210) and is fixedly sleeved with a fourth belt pulley (224), and a second belt (225) is transmission-connected between the third belt pulley (221) and the fourth belt pulley (224).
8. A mechanical equipment maintenance parts cleaning device as claimed in claim 1, characterized in that: A first drain pipe (303), a second drain pipe (403) and a third drain pipe (503) are fixedly connected to the bottom centres of the cleaning box (301), the flushing box (401) and the drying box (501), respectively, and a first transparent observation window (304), a second transparent observation window (404) and a third transparent observation window (504) are embedded in the front surfaces of the cleaning box (301), the flushing box (401) and the drying box (501), respectively.
9. A mechanical equipment maintenance parts cleaning device as claimed in claim 8, characterized in that: The left and right sides of the top of the flushing box (401) are fixedly connected with horizontal plates (405), the tops of the two horizontal plates (405) are rotatably connected with a plurality of inclined No. 2 electric push rods (406), the telescopic ends of the plurality of No. 2 electric push rods (406) are rotatably connected with flushing pipes (407), the two flushing pipes (407) are symmetrically arranged on the top of the flushing box (401), and the two flushing pipes (407) are fixedly connected with a plurality of equidistantly arranged nozzles (408) on one side close to each other.
10. A mechanical equipment maintenance parts cleaning device as claimed in claim 8, characterized in that: Exhaust pipes (505) are rotatably connected to the left and right sides of the top of the drying box (501); No. 3 electric push rods (506) are rotatably connected to the left and right sides of the top of the outer wall of the drying box (501); the telescopic end of the No. 3 electric push rod (506) is rotatably connected to the opposite side of the exhaust pipe (505); the rear ends of the two exhaust pipes (505) are fixedly connected to elastic pipes (507); the bottoms of the two elastic pipes (507) are fixedly connected to the same shunt pipe (508); the end of the shunt pipe (508) away from the two elastic pipes (507) is fixedly connected to the air outlet end of a hot air blower (509); the hot air blower (509) is fixedly arranged on the rear side of the top of the support platform (101).
Citation Information
Patent Citations
Mechanical part cleaning device and using method thereof
CN118321244A
Cited By
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