Impeller casting equipment with impeller blank polishing function

By using the combination of vibration and pressurized blocks in the impeller casting equipment, the strength of the impeller and the toughness of the blade are enhanced, and efficient polishing and removal of impellers are achieved through polishing components and impurities removal fans, which solves the problem of low product yield in the existing impeller casting technology.

CN119549680APending Publication Date: 2025-03-04JIANGSU ZHENHUA HAIKE EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411749869.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

In the existing impeller casting technology, there are often problems such as inclusion, succulent, unsmooth, cracks, and shrinkage, resulting in a low yield rate of cast products.

Method used

An impeller casting equipment with impeller blank polishing function was designed. The combination of vibration and pressurized blocks was used to enhance the strength of the impeller and the toughness of the blades. The impeller is efficiently polished and removed through polishing components and impurity fans.

Benefits of technology

It effectively reduces the problem of shrinkage of workpieces, enhances the strength of the impeller and the toughness of the blades, improves the yield rate of cast products, and reduces the complexity of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses impeller casting equipment with an impeller blank polishing function, and relates to the technical field of casting equipment.The casting equipment comprises a casting machine tool, a casting frame is arranged on the casting machine tool, a casting mold is arranged in the casting frame, an injection box is arranged on the casting frame, and an injection pipe is arranged on the injection box; a casting hydraulic rod is arranged on the casting frame and connected with the casting mold, a transmission assembly is arranged at the bottom end of the casting mold and connected with the casting mold, a polishing assembly is arranged in the casting mold and connected with the transmission assembly, and a control arm is arranged on the casting machine tool. And a control panel is arranged on the control arm, the control panel is electrically connected with the casting hydraulic rod, the casting mold and the transmission assembly through wires, casting raw materials are fed into the injection box, and the casting machine has the functions of improving the toughness of a casting workpiece and automatically removing bubbles.
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Description

Technical Field

[0001] The invention relates to the technical field of casting equipment, in particular to an impeller casting equipment with an impeller blank polishing function. Background Art

[0002] Impeller refers to the wheel disk with moving blades, which is a component of the impulse steam turbine rotor. It can also refer to the general term for the wheel disk and the rotating blades installed on it. Impellers are commonly cast or welded, and the material used for processing needs to be determined according to the specific working environment and purpose. Impeller casting is an advanced manufacturing technology that combines the advantages of precision casting and machining. Precision casting uses advanced mold technology to ensure that the shape and size of the impeller meet the design requirements, and can produce impellers with complex internal structures and fine appearance.

[0003] However, impeller casting usually has many problems, such as: flow channel inclusions, fleshy, rough, cracked, shrinkage, etc. Therefore, after the casting is completed, grinding, repair welding and other methods can be carried out according to the actual situation. If the problem is serious, it needs to be scrapped and recast. These problems are usually caused by unreasonable mold design and other process methods are not tried during the processing, resulting in defects in the workpiece and low yield of casting products. Therefore, a device is needed to solve the above problems and reduce subsequent processing. Summary of the invention

[0004] The object of the present invention is to provide an impeller casting device with an impeller blank polishing function to solve the problems raised in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: the casting equipment includes a casting machine, a casting frame is provided on the casting machine, a casting mold is provided in the casting frame, an injection box is provided on the casting frame, an injection pipe is provided in the injection box, and the injection pipe is connected to the casting mold at one end away from the injection box, a casting hydraulic rod is provided on the casting frame, the casting hydraulic rod is connected to the casting mold, a transmission assembly is provided at the bottom end of the casting mold, the transmission assembly is connected to the casting mold, a polishing assembly is provided in the casting mold, the polishing assembly is connected to the transmission assembly, a control arm is provided on the casting machine, a control arm is provided on the control arm, and the control panel is connected to the casting hydraulic rod through a wire , the casting mold, and the transmission component are electrically connected to feed the casting raw material into the injection box, and then the injection box will feed the internal raw material into the casting mold through the injection pipe, and at the same time start the casting hydraulic rod, and the casting hydraulic rod cooperates with the casting mold to form a casting blank. At the same time, the transmission component in the casting machine will work, and the transmission component will cooperate with the casting mold to increase the toughness of the impeller blades. After waiting for cooling and shaping, the casting hydraulic rod will separate the casting mold, and then the workpiece in the casting mold will be polished by the polishing component, and the control panel will control the working status of the traditional components, and will also receive the workpiece signal from the casting mold.

[0006] The casting mold includes a casting upper mold and a casting lower mold. The casting lower mold is provided with multiple lifting columns. The casting upper mold is sleeved on the lifting columns and is slidably connected with the lifting columns. The casting upper mold is connected to the casting hydraulic rod. The injection pipe is connected to the casting lower mold. A casting cavity is provided on the casting lower mold. A demoulding column is provided in the casting cavity. The demoulding column is slidably connected to the casting cavity. When casting, the casting upper mold needs to be fitted with the casting lower mold. The casting hydraulic rod will drive the casting upper mold to approach the casting lower mold so that the internal casting cavity is completely closed. Then the injection pipe will inject casting raw materials into the casting lower mold. The casting raw materials will gradually fill the casting cavity formed between the casting upper mold and the casting lower mold to complete the shaping.

[0007] A raw material bin is provided in the injection box, a feeding hydraulic rod is provided in the raw material bin, a feeding plate is provided on the output end of the feeding hydraulic rod, the feeding plate is slidably connected to the raw material bin, the raw material bin is connected to the injection pipe, a blocking wedge is provided in the injection pipe, the blocking wedge is slidably connected to the injection pipe, a feed rod is slidably connected in the casting lower mold, the feed rod is slidably connected to the blocking wedge, after the casting raw material enters the raw material bin, waits for the injection instruction, the control panel waits for the casting mold to be closed, starts the casting hydraulic rod, and then removes the feed rod, the blocking wedge will release the casting raw material, wait for the casting raw material to flow into the casting lower mold, wait for the casting upper mold to send a signal, install the feed rod, the feed rod will drive the blocking wedge to block the injection pipe, the injection pipe will be blocked, thereby completing the partition.

[0008] The transmission assembly includes a transmission motor, a transmission rod is arranged on the output end of the transmission motor, the transmission rod is rotationally connected to the casting machine, a plurality of transmission cams are arranged on the transmission rod, a transmission cavity is arranged in the casting lower mold, a vibration plate is arranged between the transmission cavity and the casting cavity, a vibration block is arranged on the vibration plate, the vibration block is in sliding contact with the transmission cam, after the injection is completed, the transmission motor will drive the transmission rod to rotate, after the rotation of the transmission rod, it will drive the transmission cam to rotate, the transmission cam will drive the sliding block in the transmission cavity to slide, the sliding block will contact the transmission cam, so that the sliding block slides in the transmission cavity and intermittently contacts the vibration block on the vibration plate, so that the vibration plate vibrates, so that the casting raw material is fully vibrated, and bubbles can be removed while enhancing the toughness of the impeller blades and reducing the generation of burrs.

[0009] A pressure block is provided in the casting upper mold, which is slidably connected to the casting upper mold, and the pressure block is connected to the casting hydraulic rod. A plurality of feedback chambers are provided in the pressure block, and a pressure sheet is provided on each feedback chamber. A temperature sensor is provided in each feedback chamber, and the temperature sensor is connected to the inductance of the transmission motor through a wire. A plurality of traction springs are provided on the pressure block, and both ends of the traction spring are respectively connected to the pressure block and the casting upper mold. During the casting process, the casting upper mold will move downward, and the pressure block and the impeller blades will be pressurized, and the feedback chamber in the pressure block will feel the temperature in the casting cavity. After the temperature is uniform, the temperature sensor transmits a signal to the control panel to stop injecting the casting raw material. Subsequently, under the action of the traction spring, the casting upper mold will fit with the casting lower mold, and the pressure block will also move in the casting upper mold to pressurize the blade part. While removing excess gas, it also makes the density at the blade greater, thereby enhancing the service life of the impeller and reducing the problem of corrosion damage during subsequent use.

[0010] Each lifting column is provided with teeth, and the polishing assembly is arranged on the pressure plate. The polishing assembly includes a sliding grinding plate, which is slidably connected to the pressure plate. A transmission gear is arranged on the pressure block, and the teeth on the transmission gear mesh with the teeth on the lifting column. A swing connecting rod is rotatably connected to the transmission gear, and the end of the swing connecting rod away from the transmission gear is rotationally connected to the sliding grinding plate. The swing connecting rod is slidably connected to the pressure block. During the mold separation process, the transmission gear set in the casting upper mold will mesh with the lifting column, and the transmission gear set will also rotate, and the swing connecting rod above it will rotate. Under the action of the casting upper mold, the swing connecting rod will slide on the casting upper mold, and then the swing connecting rod will drive the sliding grinding plate to slide, and the sliding grinding plate will polish the edge of the impeller.

[0011] The polishing assembly also includes a polishing gear. An edge gear is also provided on the transmission rod. The edge gear and the polishing gear are meshed with teeth. The polishing gear is rotatably connected to the casting lower mold. A polishing groove is also provided in the casting lower mold. The polishing groove is connected to the casting cavity. A polishing chain is provided in the polishing groove. A polishing sheet is provided on the polishing chain. A power transmission column group is provided in the polishing groove. A demoulding hydraulic rod is provided around the casting machine tool of the polishing chain. A debris removal hole is provided in the casting lower mold. The demoulding column is slidably connected to the debris removal hole. A negative pressure groove is provided in the debris removal hole. A debris removal fan is provided in the negative pressure groove. The demoulding hydraulic rod is connected to the demoulding column. The demoulding hydraulic rod will drive the demoulding column to move, and eject the formed impeller out of the casting lower mold. During the discharge process, the transmission motor will drive the edge gear to rotate, the edge gear will drive the power transmission column group to rotate, the power transmission column group will drive the polishing chain to rotate, and the polishing sheet on the polishing chain will polish the edge of the impeller blade. At the same time, the debris removal fan will work to discharge the polished debris out of the casting lower mold.

[0012] The casting frame is also provided with a discharging track, which includes a discharging rack. The discharging rack is provided with a discharging motor and a discharging wheel. The discharging wheel is arranged on the output end of the discharging motor. The discharging rack is also provided with a discharging auxiliary wheel. A transmission pulley is wound around the discharging wheel and the discharging auxiliary wheel. A sliding table is provided on the casting frame, which is connected to the discharging rack. When the impeller is ejected from the casting lower mold by the demoulding column, it will fall behind the sliding table, and then the impeller will fall into the discharging rack. The discharging motor will drive the discharging wheel and the discharging auxiliary wheel, and drive the transmission pulley wound around the discharging wheel and the discharging auxiliary wheel to slide, and then the transmission pulley will drive the impeller to move forward, and then be discharged out of the equipment.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses vibration to treat the workpiece that is being cooled and formed, which can fully reduce the shrinkage problem of the workpiece, and cooperate with the pressure block to enhance the strength of the impeller itself and increase the toughness of the impeller blades. A monitoring feedback structure is used to detect the temperature of the workpiece during molding, and the vibration structural components are used to ensure that the blades are fully tightened.

[0014] 2. The present invention adopts a polishing structural component, which fully polishes the impeller through chain transmission and multi-link structural components to reduce the problem of burr residue. At the same time, it cooperates with a debris removal fan to enable debris to be discharged in time, reducing the impact on subsequent workpiece casting.

[0015] 3. The present invention adopts a structural component that integrates casting and demoulding to increase the degree of automation of the equipment and reduce the danger caused by manual intervention. At the same time, it adopts a multi-body sliding casting mold. While ensuring the yield rate of the cast workpiece, it can also realize the die-casting operation of different thicknesses and different casting raw materials, making the operation safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the casting machine tool of the present invention; Figure 3 It is a schematic diagram of the internal structure of the casting mold of the present invention; Figure 4 It is a schematic diagram of the internal structure of the injection box of the present invention; Figure 5 It is a schematic diagram of the internal structure of the casting upper mold of the present invention; Figure 6 The schematic diagram of the structure of the matching relationship between the casting machine tool and the casting lower mold of the present invention is Figure 7 for Figure 3 Schematic diagram of the structure of A in the middle part Figure 8 for Figure 3 Schematic diagram of the structure of B with a partial enlargement in the middle.

[0017] In the figure: 1. casting machine; 101. demoulding hydraulic rod; 102. impurity removal hole; 2. casting frame; 3. casting mold; 301. casting upper mold; 302. casting lower mold; 303. lifting column; 304. casting cavity; 305. demoulding column; 306. pressure block; 307. feedback cavity; 308. pressure sheet; 309. temperature sensor; 310. traction spring; 311. negative pressure groove; 312. impurity removal fan; 4. injection box; 401. raw material warehouse; 402. feeding hydraulic rod; 403. feeding plate; 404. blocking wedge; 5. injection pipe; 6. casting hydraulic rod; 7. transmission assembly; 701. transmission Motor; 702, transmission rod; 703, transmission cam; 704, transmission chamber; 705, vibration plate; 706, vibration block; 8, polishing assembly; 801, sliding grinding plate; 802, transmission gear; 803, swing connecting rod; 804, polishing gear; 805, edge gear; 806, polishing groove; 807, polishing chain; 808, polishing plate; 809, power transmission column group; 9, control arm; 10, control panel; 11, discharge track; 1101, discharge rack; 1102, discharge motor; 1103, discharge wheel; 1104, discharge secondary wheel; 1105, transmission pulley; 1106, sliding table. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Example: Figure 1-Figure 8 As shown, the present invention provides a technical solution, the casting equipment includes a casting machine 1, a casting frame 2 is arranged on the casting machine 1, a casting mold 3 is arranged in the casting frame 2, an injection box 4 is arranged on the casting frame 2, the injection box 4 is provided with an injection pipe 5, the injection pipe 5 is connected with the casting mold 3 at one end away from the injection box 4, a casting hydraulic rod 6 is arranged on the casting frame 2, the casting hydraulic rod 6 is connected to the casting mold 3, a transmission assembly 7 is arranged at the bottom end of the casting mold 3, the transmission assembly 7 is connected to the casting mold 3, a polishing assembly 8 is arranged in the casting mold 3, the polishing assembly 8 is connected to the transmission assembly 7, a control arm 9 is arranged on the casting machine 1, and a control panel 10 is arranged on the control arm 9, and the control panel 10 is connected to the casting mold 3 through a wire. The hydraulic rod 6, the casting mold 3, and the transmission component 7 are electrically connected to feed the casting raw material into the injection box 4, and then the injection box 4 will feed the internal raw material into the casting mold 3 through the injection pipe 5, and at the same time start the casting hydraulic rod 6, the casting hydraulic rod 6 cooperates with the casting mold 3 to form a casting blank, and at the same time the transmission component 7 in the casting machine 1 will work, the transmission component 7 will cooperate with the casting mold 3, which will increase the toughness of the impeller blades, and after waiting for cooling and shaping, the casting hydraulic rod 6 will separate the casting mold 3, and then the workpiece in the casting mold 3 will be polished by the polishing component 8, and the control panel 10 will control the working state of the traditional components, and will also receive the workpiece signal from the casting mold 3.

[0020] The casting mold 3 includes a casting upper mold 301 and a casting lower mold 302. The casting lower mold 302 is provided with a plurality of lifting columns 303. The casting upper mold 301 is sleeved on the lifting columns 303 and is slidably connected with the lifting columns 303. The casting upper mold 301 is connected to the casting hydraulic rod 6. The injection pipe 5 is connected to the casting lower mold 302. A casting cavity 304 is provided on the casting lower mold 302. A demoulding column 305 is provided in the casting cavity 304. The demoulding column 305 is slidably connected with the casting cavity 304. When casting, the casting upper mold 301 needs to be fitted with the casting lower mold 302. The casting hydraulic rod 6 will drive the casting upper mold 301 to approach the casting lower mold 302, so that the internal casting cavity 304 is completely closed. Then the injection pipe 5 will inject the casting raw material into the casting lower mold 302. The casting raw material will gradually fill the casting cavity 304 formed between the casting upper mold 301 and the casting lower mold 302 to complete the shaping.

[0021] A raw material bin 401 is provided in the injection box 4, a feeding hydraulic rod 402 is provided in the raw material bin 401, a feeding plate 403 is provided on the output end of the feeding hydraulic rod 402, the feeding plate 403 is slidably connected with the raw material bin 401, the raw material bin 401 is connected with the injection pipe 5, a blocking wedge 404 is provided in the injection pipe 5, the blocking wedge 404 is slidably connected with the injection pipe 5, a feed rod is slidably connected in the casting lower mold 302, the feed rod is slidably connected with the blocking wedge 404, after the casting raw material enters the raw material bin 401, waits for the injection instruction, the control panel 10 waits for the casting mold 3 to be closed, starts the casting hydraulic rod 6, and then removes the feed rod, the blocking wedge 404 will release the casting raw material, wait for the casting raw material to flow into the casting lower mold 302, wait for the casting upper mold 301 to send a signal, install the feed rod, the feed rod will drive the blocking wedge 404 to block the injection pipe 5, the injection pipe 5 will be blocked, thereby completing the partition.

[0022] The transmission assembly 7 includes a transmission motor 701, a transmission rod 702 is arranged on the output end of the transmission motor 701, the transmission rod 702 is rotatably connected to the casting machine 1, a plurality of transmission cams 703 are arranged on the transmission rod 702, a transmission cavity 704 is arranged in the casting lower mold 302, a vibration plate 705 is arranged between the transmission cavity 704 and the casting cavity 304, a vibration block 706 is arranged on the vibration plate 705, and the vibration block 706 is in sliding contact with the transmission cam 703. After the injection is completed, the transmission motor 701 will drive the transmission rod 702 rotates, and the transmission rod 702 rotates, which will drive the transmission cam 703 to rotate. The transmission cam 703 will drive the sliding block in the transmission cavity 704 to slide. The sliding block will contact the transmission cam 703, so that the sliding block slides in the transmission cavity 704 and intermittently contacts the vibration block 706 on the vibration plate 705, so that the vibration plate 705 vibrates, so that the casting raw material is fully vibrated, and bubbles can be removed, and the toughness of the impeller blades can be enhanced, while reducing the generation of burrs.

[0023] A pressure block 306 is arranged in the casting upper mold 301, and the pressure block 306 is slidably connected to the casting upper mold 301. The pressure block 306 is connected to the casting hydraulic rod 6. A plurality of feedback chambers 307 are arranged in the pressure block 306, and a pressure sheet 308 is arranged on each feedback chamber 307. A temperature sensor 309 is arranged in each feedback chamber 307, and the temperature sensor 309 is inductively connected to the transmission motor 701 through a wire. A plurality of traction springs 310 are arranged on the pressure block 306, and the two ends of the traction springs 310 are respectively connected to the pressure block 306 and the casting upper mold 301. During the casting process, the casting upper mold 301 will move to The pressure block 306 and the impeller blades are pressurized, and the feedback chamber 307 in the pressure block 306 will feel the temperature in the casting chamber 304. After the temperature is uniform, the temperature sensor 309 transmits a signal to the control panel 10 to stop injecting the casting raw material. Subsequently, under the action of the traction spring 310, the casting upper mold 301 will fit the casting lower mold 302. At the same time, the pressure block 306 will also move in the casting upper mold 301 to pressurize the blade part. While removing excess gas, it also makes the density at the blade greater, thereby enhancing the service life of the impeller and reducing the problem of corrosion damage during subsequent use.

[0024] Each lifting column 303 is provided with teeth, and the polishing assembly 8 is provided on the pressure plate 308. The polishing assembly 8 includes a sliding grinding plate 801, and the sliding grinding plate 801 is slidably connected to the pressure plate 308. A transmission gear 802 is provided on the pressure block 306. The teeth on the transmission gear 802 are meshed with the teeth on the lifting column 303. A swing link 803 is rotatably connected to the transmission gear 802. The end of the swing link 803 away from the transmission gear 802 is rotatably connected to the sliding grinding plate 801. The swing link 803 is rotatably connected to the sliding grinding plate 801. 03 is slidably connected with the pressure block 306. During the mold separation process, the transmission gear group 802 in the casting upper mold 301 will engage with the lifting column 303, and the transmission gear group 802 will also rotate, and the swing link 803 above it will rotate. Under the action of the casting upper mold 301, the swing link 803 will slide on the casting upper mold 301, and then the swing link 803 will drive the sliding grinding plate 801 to slide, and the sliding grinding plate 801 will polish the edge of the impeller.

[0025] The polishing assembly 8 also includes a polishing gear 804. The transmission rod 702 is also provided with an edge gear 805. The edge gear 805 is meshed with the polishing gear 804 through teeth. The polishing gear 804 is rotatably connected to the casting lower mold 302. The casting lower mold 302 is also provided with a polishing groove 806. The polishing groove 806 is connected to the casting cavity 304. A polishing chain 807 is provided in the polishing groove 806. A polishing sheet 808 is provided on the polishing chain 807. A power transmission column group 809 is provided in the polishing groove 806. The polishing chain 807 is surrounded by a demoulding hydraulic rod 101 in the casting machine 1. The casting lower mold 302 is provided with a debris removal hole 102. The demoulding column 305 is slidably connected to the debris removal hole 102. The debris removal hole 10 2 is provided with a negative pressure groove 311, and a de-dusting fan 312 is arranged in the negative pressure groove 311. The demoulding hydraulic rod 101 is connected with the demoulding column 305. The demoulding hydraulic rod 101 will drive the demoulding column 305 to move, and eject the formed impeller out of the casting lower mold 302. During the ejection process, the transmission motor 701 will drive the edge gear 805 to rotate, and the edge gear 805 will drive the power transmission column group 809 to rotate, and the power transmission column group 809 will drive the polishing chain 807 to rotate, and the polishing sheet 808 on the polishing chain 807 will polish the edge of the impeller blade. At the same time, the de-dusting fan 312 will work to discharge the polished debris out of the casting lower mold 302.

[0026] The casting frame 2 is also provided with a discharge track 11, which includes a discharge frame 1101, a discharge motor 1102 and a discharge wheel 1103 are provided on the discharge frame 1101, and the discharge wheel 1103 is provided on the output end of the discharge motor 1102. The discharge frame 1101 is also provided with a discharge secondary wheel 1104, and a transmission pulley 1105 is wound around the discharge wheel 1103 and the discharge secondary wheel 1104. The casting frame 2 is provided with a sliding table 1106, and the sliding table 110 6 is connected to the discharge rack 1101. When the impeller is ejected from the casting lower mold 302 by the demoulding column 305, it will fall behind the sliding table 1106, and then the impeller will fall into the discharge rack 1101. The discharge motor 1102 will drive the discharge wheel 1103 and the discharge auxiliary wheel 1104, and drive the transmission pulley 1105 wound around the discharge wheel 1103 and the discharge auxiliary wheel 1104 to slide, and then the transmission pulley 1105 will drive the impeller to move forward, and then be discharged out of the equipment.

[0027] Working principle: the casting raw material is fed into the injection box 4, waiting for the injection instruction, and the casting hydraulic rod 6 is started. The casting hydraulic rod 6 will drive the casting upper mold 301 to approach the casting lower mold 302, so that the internal casting cavity 304 is completely closed to form a space for casting blanks. Then the control panel 10 waits for the casting mold 3 to be closed, and then the feed rod is removed. The blocking wedge 404 will release the casting raw material, and the casting raw material will be fed into the casting mold 3 through the injection pipe 5. At the same time, the transmission component 7 in the casting machine 1 will work, and the transmission motor 701 will drive The driving rod 702 rotates, and the driving cam 703 rotates after the driving rod 702 rotates. The driving cam 703 drives the sliding block in the driving cavity 704 to slide. The sliding block contacts the driving cam 703, so that the sliding block slides in the driving cavity 704 and contacts the vibration block 706 on the vibration plate 705 intermittently, so that the vibration plate 705 vibrates, which will increase the toughness of the impeller blades. After waiting for cooling and finalization, the casting hydraulic rod 6 will separate the casting mold 3, and then the workpiece in the casting mold 3 will be polished. The assembly 8 is polished, the transmission gear 802 group in the casting upper mold 301 will mesh with the lifting column 303, and the transmission gear 802 group will also rotate, and the swing link 803 above it will rotate. Under the action of the casting upper mold 301, the swing link 803 will slide on the casting upper mold 301, and the demoulding hydraulic rod 101 is connected to the demoulding column 305. The demoulding hydraulic rod 101 will drive the demoulding column 305 to move, ejecting the formed impeller from the casting lower mold 302, and the power transmission column group 809 will drive the polishing chain 807 to Rotate, and the polishing sheet 808 on the polishing chain 807 will polish the edge of the impeller blade, and the impurity removal fan 312 will work at the same time, and the control panel 10 will control the working state of the traditional components, and also receive the workpiece signal from the casting mold 3, the temperature sensor 309 transmits the signal to the control panel 10, stops injecting the casting raw material, controls the output power of the transmission motor 701, and the transmission motor 701 will adapt to the current workpiece temperature, slow down the vibration frequency, until it stops, to avoid the problem of cracks in the impeller caused by frequent vibration.

[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An impeller casting device with an impeller blank polishing function, characterized in that: The casting equipment comprises a casting machine (1), wherein the casting machine (1) is provided with a casting frame (2), a casting mold (3) is provided in the casting frame (2), an injection box (4) is provided on the casting frame (2), an injection pipe (5) is provided in the injection box (4), and the injection pipe (5) is connected to the casting mold (3) at one end away from the injection box (4); a casting hydraulic rod (6) is provided on the casting frame (2), and the casting hydraulic rod (6) is connected to the casting mold (3); a transmission assembly (7) is provided at the bottom end of the casting mold (3), and the transmission assembly (7) is connected to the casting mold (3); a polishing assembly (8) is provided in the casting mold (3), and the polishing assembly (8) is connected to the transmission assembly (7); a control arm (9) is provided on the casting machine (1), and a control panel (10) is provided on the control arm (9), and the control panel (10) is electrically connected to the casting hydraulic rod (6), the casting mold (3), and the transmission assembly (7) through a wire.

2. The impeller casting equipment with impeller blank polishing function according to claim 1 is characterized in that: The casting mold (3) comprises a casting upper mold (301) and a casting lower mold (302); a plurality of lifting columns (303) are arranged on the casting lower mold (302); the casting upper mold (301) is sleeved on the lifting columns (303) and is slidably connected to the lifting columns (303); the casting upper mold (301) is connected to a casting hydraulic rod (6); the injection pipe (5) is connected to the casting lower mold (302); a casting cavity (304) is arranged on the casting lower mold (302); a demoulding column (305) is arranged in the casting cavity (304); and the demoulding column (305) is slidably connected to the casting cavity (304).

3. The impeller casting equipment with impeller blank polishing function according to claim 2 is characterized in that: A raw material bin (401) is arranged in the injection box (4), a feeding hydraulic rod (402) is arranged in the raw material bin (401), a feeding plate (403) is arranged on the output end of the feeding hydraulic rod (402), the feeding plate (403) is slidably connected to the raw material bin (401), the raw material bin (401) is connected to the injection pipe (5), a blocking wedge (404) is arranged in the injection pipe (5), the blocking wedge (404) is slidably connected to the injection pipe (5), and a feeding rod is slidably connected to the casting lower mold (302), the feeding rod is slidably connected to the blocking wedge (404).

4. The impeller casting equipment with impeller blank polishing function according to claim 3 is characterized in that: The transmission assembly (7) comprises a transmission motor (701), a transmission rod (702) is arranged on the output end of the transmission motor (701), the transmission rod (702) is rotatably connected to the casting machine tool (1), a plurality of transmission cams (703) are arranged on the transmission rod (702), a transmission cavity (704) is arranged in the casting lower mold (302), a vibration plate (705) is arranged between the transmission cavity (704) and the casting cavity (304), a vibration block (706) is arranged on the vibration plate (705), and the vibration block (706) is in sliding contact with the transmission cam (703).

5. The impeller casting equipment with impeller blank polishing function according to claim 4 is characterized in that: A pressure block (306) is arranged in the casting upper mold (301), the pressure block (306) is slidably connected to the casting upper mold (301), the pressure block (306) is connected to the casting hydraulic rod (6), a plurality of feedback chambers (307) are arranged in the pressure block (306), each of the feedback chambers (307) is respectively provided with a pressure plate (308), a temperature sensor (309) is arranged in each feedback chamber (307), the temperature sensor (309) is inductively connected to the transmission motor (701) via a wire, a plurality of traction springs (310) are arranged on the pressure block (306), and two ends of the traction springs (310) are respectively connected to the pressure block (306) and the casting upper mold (301).

6. The impeller casting equipment with impeller blank polishing function according to claim 5, characterized in that: Each lifting column (303) is provided with teeth, the polishing assembly (8) is provided on the pressure plate (308), the polishing assembly (8) comprises a sliding grinding plate (801), the sliding grinding plate (801) is slidably connected to the pressure plate (308), a transmission gear (802) is provided on the pressure block (306), the teeth on the transmission gear (802) are meshed with the teeth on the lifting column (303), a swing connecting rod (803) is rotatably connected to the transmission gear (802), the end of the swing connecting rod (803) away from the transmission gear (802) is rotatably connected to the sliding grinding plate (801), and the swing connecting rod (803) is slidably connected to the pressure block (306).

7. The impeller casting equipment with impeller blank polishing function according to claim 6, characterized in that: The polishing assembly (8) further comprises a polishing gear (804); the transmission rod (702) is further provided with an edge gear (805); the edge gear (805) is meshed with the polishing gear (804) via teeth; the polishing gear (804) is rotatably connected to the casting lower die (302); a polishing groove (806) is further provided in the casting lower die (302); the polishing groove (806) is communicated with the casting cavity (304); a polishing chain (807) is provided in the polishing groove (806); a polishing sheet (808) is provided on the polishing chain (807); a power transmission column group (809) is provided in the polishing groove (806); the polishing chain (807) is wound around the power transmission column group (809).

8. The impeller casting equipment with impeller blank polishing function according to claim 2, characterized in that: A demoulding hydraulic rod (101) is arranged in the casting machine tool (1), a debris removal hole (102) is arranged in the casting lower mold (302), the demoulding column (305) is slidably connected to the debris removal hole (102), a negative pressure groove (311) is opened in the debris removal hole (102), a debris removal fan (312) is arranged in the negative pressure groove (311), and the demoulding hydraulic rod (101) is connected to the demoulding column (305).

9. The impeller casting equipment with impeller blank polishing function according to claim 1, characterized in that: The casting frame (2) is also provided with a discharging track (11), the discharging track (11) comprises a discharging frame (1101), the discharging frame (1101) is provided with a discharging motor (1102) and a discharging wheel (1103), the discharging wheel (1103) is arranged on the output end of the discharging motor (1102), the discharging frame (1101) is also provided with a discharging secondary wheel (1104), a transmission pulley (1105) is wound around the discharging wheel (1103) and the discharging secondary wheel (1104), and the casting frame (2) is provided with a sliding table (1106), the sliding table (1106) is connected to the discharging frame (1101).