Cutter mounting and positioning device for special-shaped lathe machining
By designing a tool installation and positioning device including a clamping plate, a clamping block, a control box, a bracket assembly, a drive mechanism and a turning tool assembly, the problem that tool fixtures can only clamp four types of tools in the prior art is solved, and automated management and efficient processing of a variety of tools are realized.
Patent Information
- Application Number
- CN202411916094.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, tool fixtures can only clamp four types of tools at the same time, resulting in frequent replacement when multiple tools are needed, and the operation is cumbersome.
A tool installation and positioning device for special-shaped lathe processing is designed, including a base plate, a first mounting block, a slide groove, a fixture, a clamping device, etc. The clamping device includes a clamping plate, a clamping block, a control box, a bracket assembly, a driving mechanism and a turning tool assembly, through which the automatic installation and positioning of the tool is realized.
The device can effectively manage a variety of tools, realize automated cutting, reduce the cumbersomeness of operation, and improve machining efficiency.
Smart Images

Figure CN119550073A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tool installation and positioning devices, in particular to a tool installation and positioning device for special-shaped lathe processing. Background Art
[0002] During lathe processing, the fixture and the tool are the two most important components. The fixture is used to fix the object and allow the object to rotate, and the tool is used to process the surface of the rotating object to meet certain requirements.
[0003] In the prior art, the tool is often fixed by a simple clamp or inserted into a tool holder, and then the clamp that clamps the object is rotated to provide cutting power. There are many types of tools that can be selected and replaced as needed.
[0004] However, common tool clamps can only clamp four types of tools at the same time. The four clamped tools can be easily replaced, but the number of clamped tools is too small. When a large number of tools are needed during the work process, the required tools need to be re-clamped during the work process, which is too troublesome. Summary of the invention
[0005] The object of the present invention is to provide a tool installation and positioning device for special-shaped lathe processing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a tool installation and positioning device for special-shaped lathe processing, comprising: a base plate, a first mounting block is fixedly installed on the upper surface of the base plate, a pair of first slide grooves are opened on the upper surface of the first mounting block, a first fixer, a clamping device and a second fixer are arranged on the upper surface of the first slide groove, the clamping device is arranged between the first fixer and the second fixer, the clamping device comprises a clamping plate, a clamping block, a control box, a bracket assembly, a driving mechanism and a turning tool assembly, the clamping plate is arranged on the upper surface of the first mounting block and is slidably connected thereto, a plurality of the clamping blocks are fixedly connected to the upper surface of the clamping plate at equal distances, a support block is fixedly connected to one side of the clamping plate, the control box is fixedly connected to the upper surface of the support block, the bracket assembly is arranged on the clamping plate, the driving mechanism is arranged on the bracket assembly, and the turning tool assembly is mounted on the driving mechanism.
[0007] Preferably, the turning tool assembly includes a drive box, a turntable, a turning tool device and a punching device, the drive box is arranged on the drive mechanism, the turntable is rotatably connected to the drive box via a rotating shaft, and a plurality of the turning tool devices and a plurality of the punching devices are arranged on the side wall of the turntable in a cross-like manner.
[0008] Preferably, the turning tool device comprises a second fixed block and a turning tool structure, the second fixed block is fixedly connected to the side wall of the turntable, a rectangular through hole is opened at one end of the second fixed block, and the turning tool structure is arranged in the rectangular through hole.
[0009] Preferably, the turning tool structure includes a tool handle, a gasket, a turning tool body and a pressure rod, the tool handle extends into the rectangular through hole and is fixedly connected by screws, a mounting groove is provided at one end of the tool handle, the gasket is fixed in the mounting groove by screws, a nut column is threadedly connected to the center of the gasket, one side of the nut column is fixedly connected to an expansion shaft by screws, the turning tool body is sleeved on the nut column, a first through hole is provided on the turning tool body, a second fixing groove is provided on one side of the mounting groove, a fixing cylinder is rotatably connected in the second fixing groove by screws, and the pressure rod is fixedly connected to one end of the pressure rod.
[0010] Preferably, an auxiliary fixing block is fixedly connected to the upper surface of the fixing cylinder, a second through hole is provided at the center of the handle, a semicircular groove is provided at the bottom of the handle, and a plurality of fixing screws are installed on the turntable.
[0011] Preferably, second expansion gaps are provided on both sides of the expansion shaft, and the shaft wall of the expansion shaft gradually becomes thicker from one end to the other end.
[0012] Preferably, the punching device includes a first fixed block, a third motor, a rotating rod and a drill bit, the first fixed block is fixedly mounted on the side wall of the turntable, the third motor is fixedly connected to one side of the first fixed block, one end of the rotating rod extends into the first fixed block and is fixedly connected to the output end of the third motor, the other end of the rotating rod is provided with a first cylindrical groove, and a drill bit is installed in the first cylindrical groove.
[0013] Preferably, the bracket assembly includes a bracket plate, a bracket leg and an expansion screw, the bracket leg extends between the plurality of clamping blocks, a first expansion gap is provided at the bottom of the two bracket legs, the bracket plate is fixedly connected to the top of the two legs, and the expansion screw passes through the bracket plate and extends into the bracket leg.
[0014] Preferably, first push rods are fixedly connected to both sides of the drive box, and a plurality of uniform first fixing grooves are opened on one side of the turntable.
[0015] Preferably, two pairs of movable blocks are provided at the bottom of the clamping plate, each of the movable blocks is provided with a threaded hole, a first motor and a third fixed block are fixedly installed on both sides of the first mounting block, a first threaded rod is rotatably connected between the first motor and the third fixed block, and each first threaded rod passes through a pair of threaded holes and is threadedly connected thereto.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. By providing a turning tool assembly and related structures, turning tools and drill bits are effectively centrally arranged on a turntable, and more turning tools and drill bits can be installed on the turntable.
[0018] 2. By setting up a driving mechanism, a control box and other related structures, the device can effectively achieve automated cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention as a whole;
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the clamping device of the present invention;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the support assembly, the driving mechanism and the turning tool assembly of the present invention;
[0022] Figure 4 It is a schematic diagram of the disassembled structure of the punching device of the present invention;
[0023] Figure 5 It is a schematic diagram of the disassembled structure of the turning tool device of the present invention;
[0024] Figure 6 It is a schematic diagram of the disassembled structure of the turning tool structure of the present invention;
[0025] Figure 7 It is a schematic diagram of the cross-sectional structure of the expansion shaft of the present invention.
[0026] In the figure: 1, bottom plate; 2, first mounting block; 3, first slide groove; 4, second fixture; 5, first motor; 6, first threaded rod; 7, third fixture block; 8, clamping device; 9, first fixture; 10, clamping plate; 11, moving block; 12, threaded hole; 13, clamping block; 14, control box; 141, bracket assembly; 15, support block; 151, driving mechanism; 16, driving box; 17, turning tool assembly; 171, turntable; 18, first push rod; 19, bracket plate; 20, expansion screw; 21, bracket leg; 22, first expansion gap; 27, slider; 28, The first fixing groove; 29, fixing screw; 30, turning tool device; 31, punching device; 32, first fixing block; 33, third motor; 34, first cylindrical groove; 35, rotating rod; 36, drill bit; 37, second fixing block; 38, rectangular through hole; 39, turning tool structure; 401, tool handle; 41, mounting groove; 42, gasket; 43, nut column; 44, turning tool body; 45, first through hole; 46, auxiliary fixing block; 47, expansion shaft; 48, pressure rod; 49, fixing cylinder; 50, second fixing groove; 51, second expansion gap; 52, second through hole; 53, semicircular groove. DETAILED DESCRIPTION
[0027] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Embodiment 1
[0029] See also Figure 1-Figure 2 The present invention provides a technical solution: a tool installation and positioning device for special-shaped lathe processing, comprising: a base plate 1, a first mounting block 2 is fixedly installed on the upper surface of the base plate 1, the first mounting block 2 is used to install a large device, a pair of first slide grooves 3 are opened on the upper surface of the first mounting block 2, the slide grooves are for the large device to be installed to slide in the first slide grooves 3, the upper surface of the first slide grooves 3 is provided with a first fixture 9, a clamping device 8 and a second fixture 4, the first fixture 9 is the main fixture, when the object is large, the second fixture 4 needs to be used, the clamping device 8 is arranged between the first fixture 9 and the second fixture 4.
[0030] The clamping device 8 includes a clamping plate 10, a clamping block 13, a control box 14, a bracket assembly 141, a driving mechanism 151 and a turning tool assembly 17. The clamping device 8 is used to install and position the tool. The clamping plate 10 is arranged on the upper surface of the first mounting block 2 and is slidably connected thereto. In order to locate the main position, the clamping plate 10 can slide on the first slide groove 3. A plurality of clamping blocks 13 are fixedly connected to the upper surface of the clamping plate 10 at equal distances. There is a certain distance between each two adjacent clamping blocks 13. A support block 15 is fixedly connected to one side of the clamping plate 10. The support block 15 is used to support the movement of the clamping plate 10. The box 14 is fixedly connected to the upper surface of the support block 15. The control box 14 is used to control the entire device. A control chip and an integrated circuit are arranged inside the control box 14. The bracket assembly 141 is arranged on the clamping plate 10. The bracket clamping plate 10 can clamp the bracket and fix the bracket firmly. The driving mechanism 151 is arranged on the bracket assembly 141. The driving mechanism 151 can drive the components on the driving mechanism 151 to move, so as to fine-tune them to the appropriate position. The turning tool assembly 17 is installed on the driving mechanism 151. The turning tool assembly 17 will move as the driving mechanism 151 is started until it is in the appropriate position.
[0031] The turning tool assembly 17 includes a drive box 16, a turntable 171, a turning tool device 30 and a punching device 31. The drive box 16 is arranged on the drive mechanism 151. The drive assembly can directly act on the drive box 16 to drive the drive box 16 to move. The turntable 171 is connected to the drive box 16 by rotating the shaft. A motor is arranged in the drive box 16. The motor drives the shaft to rotate, and the shaft drives the turntable 171 to rotate. Multiple turning tool devices 30 and multiple punching devices 31 are arranged on the side wall of the turntable 171 in a cross-shaped manner. In this way, the use of the turning tool shaft and the punching device 31 requires replacing the tool by rotating the turntable 171.
[0032] During actual use, when a turning tool is needed, the bracket assembly 141 needs to be installed in a suitable position first, and then the tool to be used is replaced to the working position, and then the driving mechanism 151 and the first fixture 9 are started, so that the blade and the clamped object are lightly touched, and finally cutting is performed.
[0033] Embodiment 2
[0034] See also Figure 4-Figure 7On the basis of the first embodiment, the turning tool device 30 includes a second fixed block 37 and a turning tool structure 39. The second fixed block 37 is fixedly connected to the side wall of the turntable 171. The second fixed block 37 is used to install the turning tool structure 39. A rectangular through hole 38 is opened at one end of the second fixed block 37. The rectangular through hole 38 is adapted to the handle 401 of the turning tool. The turning tool structure 39 is arranged in the rectangular through hole 38. The handle 401 passes through the rectangular through hole 38 and extends into the turntable 171 until it contacts the fixing screw.
[0035] The turning tool structure 39 includes a tool handle 401, a gasket 42, a turning tool body 44 and a pressure rod 48. The tool handle 401 extends into the rectangular through hole 38 and is fixedly connected by screws. The tool handle 401 can be stabilized by the action of a screw and a fixing screw. A mounting groove 41 is provided at one end of the tool handle 401. The mounting groove 41 is used to install a blade. No matter what the blade is, the size and general shape of the tool handle 401 will not change. The gasket 42 is fixed in the mounting groove 41 by screws. The center of the gasket 42 is threadedly connected to a nut column 43. The outer side of the nut column 43 is provided with a thread, which can be threadedly connected to the gasket 42. One side of the nut column 43 is fixedly connected to an expansion shaft 47 by screws. The nut The interior of the column 43 is also provided with a thread, and the tool body 44 is sleeved on the nut column 43. The tool body 44 is of various types, and different tool structures 39 have their own unique tool body 44. A first through hole 45 is provided on the tool body 44, and the first through hole 45 is used to fix the tool body 44 in the rectangular through hole 38. A second fixing groove 50 is provided on one side of the mounting groove 41. The second fixing groove 50 allows the fixing cylinder 49 and the auxiliary cylinder to be inserted at the same time. Once the two are inserted at the same time, the pressure rod 48 will no longer rotate. The fixing cylinder 49 is rotatably connected in the second fixing groove 50 by a screw, and the pressure rod 48 is fixedly connected to one end of the pressure rod 48. A pressing element is provided at the end of the pressure rod 48 to press the tool.
[0036] An auxiliary fixing block 46 is fixedly connected to the upper surface of the fixing cylinder 49. The auxiliary fixing block 46 is used to assist the fixing cylinder 49. Because the existence of the fixing cylinder 49 alone cannot fix the direction of the pressure rod 48, when the auxiliary fixing block 46 and the pressure rod 48 are inserted into the second fixing groove 50 together, the pressure rod 48 will be fixed. A second through hole 52 is opened in the center of the tool handle 401. The second through hole 52 is used to firmly fix the tool handle 401 in the rectangular groove. A semicircular groove 53 is opened at the bottom of the tool handle 401. A plurality of fixing screws 29 are installed on the turntable 171. The semicircular groove 53 will adapt to the fixing screw 29, so that the tool handle 401 is fixed. Second expansion gaps 51 are opened on both sides of the expansion shaft 47. The second expansion gaps 51 are used to expand outward when expanding inside. The shaft wall of the expansion shaft 47 gradually becomes thicker from one end to the other end. In this way, when the screws are slowly inserted, the screws will squeeze its side walls, and its side walls will expand outward, so that the turning tool body 44 can be fixed.
[0037] In actual use, the tool body 44 can be replaced by itself, and the tool handle 401 of the tool is universal, so it is convenient to fix it uniformly using the second fixing block 37. When replacing the tool handle 401 or the blade, some screws need to be removed, but under normal circumstances, the tool body 44 will not easily leave the tool handle 401 unless the tool body 44 must be replaced.
[0038] Embodiment 3
[0039] See also Figure 4 On the basis of the second embodiment, the punching device 31 includes a first fixed block 32, a third motor 33, a rotating rod 35 and a drill bit 36. The first fixed block 32 is fixedly mounted on the side wall of the turntable 171. The first fixed block 32 is used to install the drill bit 36. The third motor 33 is fixedly connected to one side of the first fixed block 32. The third motor 33 can provide a certain power. One end of the rotating rod 35 extends into the first fixed block 32 and is fixedly connected to the output end of the third motor 33. The third motor 33 will drive the rotating rod 35 to rotate. The other end of the rotating rod 35 is provided with a first cylindrical groove 34. The first cylindrical groove 34 is used to install the drill bit 36. Therefore, the third motor 33 can drive the rotation of the drill bit 36. The drill bit 36 is installed in the first cylindrical groove 34. The setting of the drill bit 36 is also diverse. Different drill bits 36 are selected in different situations. During the working process, the drill bit 36 has two modes to choose from, either rotating or fixed and not rotating.
[0040] When using the drill bit 36, if the object fixed by the first fixture 9 cannot rotate, the drill bit 36 must be rotated. Similarly, if the first fixture 9 rotates, the drill bit 36 can be stationary. Of course, the drill bit 36 can choose to rotate in the reverse direction at a low speed.
[0041] Embodiment 4
[0042] See also Figure 1-Figure 3On the basis of the third embodiment, the bracket assembly 141 includes a bracket plate 19, a bracket leg 21 and an expansion screw 20. The bracket leg 21 extends between the plurality of clamping blocks 13. There are two bracket legs 21 in total. The two bracket legs 21 are respectively inserted between the clamping blocks 13. The bottoms of the two bracket legs 21 are provided with a first expansion gap 22. The first expansion gap 22 will slightly expand to both sides when subjected to force. The bracket plate 19 is fixedly connected to the tops of the two legs. The bracket plate 19 plays a supporting role. The expansion screw 20 penetrates the bracket plate 19 and extends into the bracket leg 21. One end of the expansion screw 20 will extend into the first expansion gap 22 and squeeze the two side walls thereof. The first push rod 18 is fixedly connected to both sides of the drive box 16. The output end of the first push rod 18 is set as a tip. A plurality of uniform first fixing grooves 28 are provided on one side of the turntable 171. The tip can be more conveniently inserted into the first fixing groove 28. In this way, the rotating disk can be fixed so that it will not easily change direction during the working process of the tool.
[0043] Two pairs of moving blocks 11 are provided at the bottom of the clamping plate 10. The two pairs of moving blocks 11 are the key to driving the clamping plate 10 to move. A threaded hole 12 is provided on each moving block 11, and a thread is arranged in the threaded hole 12. The first motor 5 and the third fixed block 7 are fixedly installed on both sides of the first mounting block 2. The first motor 5 has a housing. A first threaded rod 6 is rotatably connected between the first motor 5 and the third fixed block 7. The first motor 5 can drive the first threaded rod 6 to rotate. Each first threaded rod 6 passes through a pair of threaded holes 12 and is threadedly connected thereto. The two first motors 5 rotate synchronously. When the threaded rod rotates, the entire clamping device 8 will slide on the first slide groove 3.
[0044] In actual use, a tool installation and positioning device for special-shaped lathe processing, when a certain turning tool is needed, it is necessary to first install the bracket assembly 141 in a suitable position, and then replace the used tool to the working position, and then start the driving mechanism 151 and the first fixer 9, so that the blade and the clamped object are slightly touched, and finally cutting is performed. During use, the turning tool body 44 can be replaced by itself, and the handle 401 of the turning tool is universal, so it is convenient to use the second fixing block 37 to fix it uniformly. When replacing the handle 401 or the blade, some screws need to be removed, but under normal circumstances, the turning tool body 44 will not easily leave the handle 401 unless the turning tool body 44 must be replaced. When using the drill bit 36, if the object fixed by the first fixer 9 cannot rotate, the drill bit 36 must be rotated. Similarly, if the first fixer 9 rotates, the drill bit 36 can be stationary. Of course, the drill bit 36 can choose to rotate in the opposite direction at a low speed at this time.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tool installation and positioning device for special-shaped lathe processing, comprising: A base plate (1), characterized in that: a first mounting block (2) is fixedly mounted on the upper surface of the base plate (1), a pair of first slide grooves (3) are provided on the upper surface of the first mounting block (2), a first fixer (9), a clamping device (8) and a second fixer (4) are provided on the upper surface of the first slide groove (3), the clamping device (8) is provided between the first fixer (9) and the second fixer (4), the clamping device (8) comprises a clamping plate (10), a clamping block (13), a control box (14), a bracket assembly (141), a driving mechanism (151) and a turning tool assembly (17 ), the clamping plate (10) is arranged on the upper surface of the first mounting block (2) and is slidably connected thereto, a plurality of the clamping blocks (13) are fixedly connected to the upper surface of the clamping plate (10) at equal distances, a support block (15) is fixedly connected to one side of the clamping plate (10), the control box (14) is fixedly connected to the upper surface of the support block (15), the bracket assembly (141) is arranged on the clamping plate (10), the driving mechanism (151) is arranged on the bracket assembly (141), and the turning tool assembly (17) is installed on the driving mechanism (151).
2. The tool installation and positioning device for special-shaped lathe processing according to claim 1, characterized in that: The turning tool assembly (17) comprises a driving box (16), a rotating disk (171), a turning tool device (30) and a punching device (31); the driving box (16) is arranged on the driving mechanism (151); the rotating disk (171) is rotatably connected to the driving box (16) via a rotating shaft; and a plurality of the turning tool devices (30) and a plurality of the punching devices (31) are arranged on the side wall of the rotating disk (171) in a cross-shaped manner.
3. The tool installation and positioning device for special-shaped lathe processing according to claim 2, characterized in that: The turning tool device (30) comprises a second fixed block (37) and a turning tool structure (39); the second fixed block (37) is fixedly connected to the side wall of the rotating disk (171); a rectangular through hole (38) is opened at one end of the second fixed block (37); and the turning tool structure (39) is arranged in the rectangular through hole (38).
4. The tool installation and positioning device for special-shaped lathe processing according to claim 3, characterized in that: The turning tool structure (39) comprises a tool handle (401), a gasket (42), a turning tool body (44) and a pressure rod (48); the tool handle (401) extends into the rectangular through hole (38) and is fixedly connected by screws; a mounting groove (41) is provided at one end of the tool handle (401); the gasket (42) is fixed in the mounting groove (41) by screws; a nut column (43) is threadedly connected to the center of the gasket (42); one side of the nut column (43) is fixedly connected to an expansion shaft (47) by screws; the turning tool body (44) is sleeved on the nut column (43); a first through hole (45) is provided on the turning tool body (44); a second fixing groove (50) is provided on one side of the mounting groove (41); a fixing cylinder (49) is rotatably connected in the second fixing groove (50) by screws; and the pressure rod (48) is fixedly connected to one end of the pressure rod (48).
5. The tool installation and positioning device for special-shaped lathe processing according to claim 4, characterized in that: An auxiliary fixing block (46) is fixedly connected to the upper surface of the fixing cylinder (49), a second through hole (52) is provided at the center of the knife handle (401), a semicircular groove (53) is provided at the bottom of the knife handle (401), and a plurality of fixing screws (29) are installed on the rotating disk (171).
6. The tool installation and positioning device for special-shaped lathe processing according to claim 5, characterized in that: Second expansion gaps (51) are provided on both sides of the expansion shaft (47), and the shaft wall of the expansion shaft (47) gradually becomes thicker from one end to the other end.
7. The tool installation and positioning device for special-shaped lathe processing according to claim 6, characterized in that: The punching device (31) comprises a first fixed block (32), a third motor (33), a rotating rod (35) and a drill bit (36); the first fixed block (32) is fixedly mounted on the side wall of the turntable (171); the third motor (33) is fixedly connected to one side of the first fixed block (32); one end of the rotating rod (35) extends into the first fixed block (32) and is fixedly connected to the output end of the third motor (33); the other end of the rotating rod (35) is provided with a first cylindrical groove (34); and the drill bit (36) is installed in the first cylindrical groove (34).
8. The tool installation and positioning device for special-shaped lathe processing according to claim 7, characterized in that: The support assembly (141) comprises a support plate (19), a support leg (21) and an expansion screw (20); the support leg (21) extends between the plurality of clamping blocks (13); a first expansion gap (22) is provided at the bottom of two support legs (21); the support plate (19) is fixedly connected to the tops of the two support legs; and the expansion screw (20) passes through the support plate (19) and extends into the support leg (21).
9. The tool installation and positioning device for special-shaped lathe processing according to claim 8, characterized in that: The first push rods (18) are fixedly connected to both sides of the driving box (16), and a plurality of uniform first fixing grooves (28) are opened on one side of the rotating disk (171).
10. The tool installation and positioning device for special-shaped lathe processing according to claim 9, characterized in that: Two pairs of moving blocks (11) are provided at the bottom of the clamping plate (10), each of the moving blocks (11) is provided with a threaded hole (12), a first motor (5) and a third fixed block (7) are fixedly installed on both sides of the first mounting block (2), a first threaded rod (6) is rotatably connected between the first motor (5) and the third fixed block (7), and each first threaded rod (6) passes through a pair of threaded holes (12) and is threadedly connected thereto.
Citation Information
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