Vacuum suction compatible quick-change jig mechanism
By designing a vacuum suction multi-compatible quick-replacement fixing mechanism, using a vacuum pump and a fixed suction cup to quickly fix the processing fixture, and enhancing the firmness through the trigger mechanism, the problem of inaccurate and incompatible replacement and fixing in the prior art is solved, and the effect of rapid replacement and multi-model compatibility is achieved.
Patent Information
- Application Number
- CN202411587713.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The existing fixture mechanism is not fast enough to replace and fix processing fixtures, and is not compatible with many different models of processing fixtures, resulting in limitations in the processing process.
A vacuum suction multi-compatible quick-change fixture mechanism is designed, including a fixed bottom frame, a work bench plate, an installation notch, a vacuum pump and a fixed suction cup. The fixing suction cup is generated by a vacuum pump to fix the machining fixture, and the fixed electromagnetic block is activated by a trigger mechanism to increase firmness.
It realizes rapid replacement and fixation of processing fixtures, is compatible with many different models of processing fixtures, and improves the efficiency and compatibility of the processing process.
Smart Images

Figure CN119550118A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fixtures, and in particular to a vacuum suction multi-compatible quick-change fixture mechanism. Background Art
[0002] A fixture is a large category of tools for carpentry, ironwork, fitter, machinery, electronic control and some other handicrafts. It is mainly used as a tool to assist in controlling position or movement. It can be seen that fixtures are very important equipment in the field of processing and manufacturing. When different processing fixtures are replaced according to processing needs, the processing fixtures need to be replaced, installed and fixed. However, when replacing, installing and fixing, different tools need to be used for replacement, which is not fast enough to operate. At the same time, it is not compatible with multiple different types of processing fixtures for fixed placement, which will have great limitations in the process of processing and use. Summary of the invention
[0003] The object of the present invention is to provide a vacuum suction multi-compatible quick-change fixture mechanism to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a vacuum suction multi-compatible quick-change fixture mechanism, comprising a fixed bottom frame, and the fixed bottom frame is a rectangular structure;
[0005] A workbench plate, the workbench plate is mounted on the upper end of the fixed bottom frame by bolts, and a processing jig is movably mounted on the upper end of the workbench plate;
[0006] A mounting notch, the mounting notch is provided in the middle of the upper end of the workbench plate, and a plurality of fixed suction cups are equidistantly mounted at the bottom end of the mounting notch by bolts;
[0007] A vacuum pump is installed inside the fixed bottom frame by bolts, and a multi-head connecting pipe is installed on the upper end of the vacuum pump. The upper end of the multi-head connecting pipe passes through the workbench and is connected to the bottom end of the fixed suction cup.
[0008] Furthermore, the mounting slot is of a rectangular structure, a connecting through hole is provided at the bottom of the mounting slot and at a relative position to the fixed suction cup, the vacuum pump is provided with a control switch, the fixed suction cup is of a circular structure when viewed from above, and a baffle is installed on the front side of the fixed bottom frame by bolts.
[0009] Furthermore, the workbench is a continuous structure, with placement slots on both sides of the top of the workbench, the placement slots are rectangular in structure, and positioning strips are installed on the bottom ends of both sides of the processing fixture by bolts, and the positioning strips are rectangular in structure.
[0010] Furthermore, reserve batteries are installed on both sides of the bottom end of the fixed bottom frame by bolts, the reserve batteries are electrically connected to the vacuum pump through wires, and a fixed frame plate is installed in the middle of the inner cavity of the fixed bottom frame by bolts.
[0011] Furthermore, the upper end of the workbench is provided with fixing grooves on both sides of the installation slot, and fixed electromagnetic blocks are installed inside the fixing grooves by bolts. The fixing grooves are rectangular in structure, and the fixed electromagnetic blocks are located directly below the positioning strip.
[0012] Furthermore, a trigger mechanism is installed on the right side of the top inner part of the fixed bottom frame, and the trigger mechanism includes a trigger tube, a movable plate, a mounting spring, a movable touch ring and a fixed touch ring. The trigger tube is installed on the right side of the top inner part of the fixed bottom frame by bolts, and a connecting air pipe is installed between the left end of the trigger tube and the right side of the multi-head connecting tube by bolts. The movable plate is movably installed in the middle of the inner cavity of the trigger tube, and a mounting spring is installed on the right side of the movable plate and the right side of the inner part of the trigger tube by bolts. The movable touch ring is installed on the left side of the movable plate by screwing, and the fixed touch ring is installed on the left side of the inner cavity of the trigger tube by bolts. The movable touch ring and the fixed touch ring are electrically connected to the fixed electromagnetic block through wires.
[0013] Furthermore, the mounting spring is made of spring steel, the outer periphery of the movable plate and the inner periphery of the trigger tube are polished, a placement plate is movably installed in the middle of both sides of the fixed bottom frame, blocks are equidistantly installed around the upper end of the placement plate, the placement plate has a rectangular structure, and connecting through holes are opened in the middle of both sides of the trigger tube.
[0014] Furthermore, fixed sleeve plates are installed on opposite sides of the bottom ends of the placement plates by bolts, and at least two of the fixed sleeve plates are installed in the middle of both sides of the fixed bottom frame by bolts, and the upper ends of the fixed sleeve plates are engaged with and docked with the inside of the fixed sleeve plates, and the cross-sections of the fixed sleeve plates are inverted U-shaped structures, and the fixed sleeve plates are installed with support rods on the side away from the fixed bottom frame and the bottom end of the placement plates by bolts.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention places the processing jig on the upper end of the workbench, and makes the bottom end of the processing jig contact and squeeze with the upper end of the fixed suction cup installed in the installation slot. When the processing jig is fixed, the vacuum pump is started to extract the air inside the fixed suction cup through the multi-head connecting pipe, and negative pressure is generated inside the fixed suction cup, so that the processing jig is fixed by the fixed suction cup, and the firmness of the processing jig is increased during use. When different processing jigs are replaced according to needs, the vacuum pump is directly turned off to make the fixed suction cup lose suction, and the processing jig never loses its restraint force, and the processing jig is replaced. The replacement, installation and fixing are faster, and the operation can be completed without any tools. The unused materials can be processed and replaced with the corresponding processing jigs, which increases the compatibility during processing and use;
[0017] 2. When the vacuum pump is started at the same time, the present invention draws out the air on the left side of the trigger cylinder through the connected air pipe, so that the left side of the trigger cylinder is in a negative pressure state, and the movable plate moves to the left. When the movable plate moves to the left side of the trigger cylinder, the movable contact ring and the fixed contact ring are in contact, and the fixed electromagnetic block is started to generate magnetism and magnetically attract the positioning strip, thereby increasing the firmness of the processing jig when it is replaced and installed, and preventing the processing jig from loosening and deviating due to insufficient firmness during processing, thereby affecting normal processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of this embodiment of the present invention;
[0019] Figure 2 It is a schematic cross-sectional view of the interior of the fixed bottom frame in this embodiment of the present invention;
[0020] Figure 3 It is a schematic diagram of the internal cross-section of the trigger cylinder in this embodiment of the present invention;
[0021] Figure 4 For the present invention in this embodiment Figure 1 The enlarged schematic diagram at A in the middle;
[0022] Figure 5 For the present invention in this embodiment Figure 2 Schematic diagram of the enlarged view at B.
[0023] Figure 1-5In: 1. Fixed bottom frame; 2. Placement plate; 3. Workbench; 4. Placement notch; 5. Processing fixture; 6. Reserve battery; 7. Trigger mechanism; 701. Trigger cylinder; 702. Movable plate; 703. Install spring; 704. Movable contact ring; 705. Fixed contact ring; 8. Vacuum pump; 9. Multi-head connecting pipe; 10. Connecting air pipe; 11. Positioning strip; 12. Fixed suction cup; 13. Installing notch; 14. Fixed fitting plate; 15. Fixed fitting plate; 16. Fixed electromagnetic block; 17. Fixed groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-5 , the present invention provides a technical solution: a vacuum suction multi-compatible quick-change fixture mechanism, comprising a fixed bottom frame 1, and the fixed bottom frame 1 is a rectangular structure;
[0026] A workbench 3, which is mounted on the upper end of the fixed bottom frame 1 by bolts, and a processing fixture 5 is movably mounted on the upper end of the workbench 3;
[0027] An installation slot 13 is provided in the middle of the upper end of the workbench plate 3, and a plurality of fixed suction cups 12 are equidistantly installed at the bottom end of the installation slot 13 by bolts;
[0028] A vacuum pump 8, which is installed inside the fixed bottom frame 1 by bolts, and a multi-head connecting pipe 9 is installed on the upper end of the vacuum pump 8, and the upper end of the multi-head connecting pipe 9 passes through the workbench 3 and is connected to the bottom end of the fixed suction cup 12;
[0029] The mounting notch 13 is of rectangular structure, and a connecting through hole is provided at the bottom of the mounting notch 13 and at a position relative to the fixed suction cup 12. The vacuum pump 8 is equipped with a control switch, and the fixed suction cup 12 is of circular structure when viewed from above. A baffle is installed on the front side of the fixed bottom frame 1 by bolts, and a smooth plate is installed at the middle of the bottom end of the processing jig 5.
[0030] The workbench 3 is a continuous structure, and placement slots 4 are provided on both sides of the top of the workbench 3. The placement slots 4 are rectangular in structure. Positioning strips 11 are installed on the bottom ends of both sides of the processing jig 5 by bolts. The positioning strips 11 are rectangular in structure. In this way, the processing jig 5 is placed on the upper end of the workbench 3, and the bottom end of the processing jig 5 is contacted and squeezed with the upper end of the fixed suction cup 12 installed in the installation slot 13. When the processing jig 5 is fixed, the vacuum pump 8 is started to extract the air inside the fixed suction cup 12 through the multi-head connecting pipe 9, and the fixed suction cups are all Negative pressure is generated inside 12, so that the processing jig 5 is fixed by the fixed suction cup 12, increasing the firmness of the processing jig 5 during use. When different processing jigs 5 are replaced as needed, the vacuum pump 8 is directly turned off to make the fixed suction cup 12 lose suction, so that the processing jig 5 never loses its restraint, and the processing jig 5 can be replaced. The replacement, installation and fixing are more efficient, and the operation can be completed without any tools. The unused materials can be processed and replaced with the corresponding processing jig 5, which increases the compatibility during processing and use.
[0031] Reserve batteries 6 are installed on both sides of the bottom end of the fixed bottom frame 1 by bolts. The reserve batteries 6 are electrically connected to the vacuum pump 8 through wires. A fixed frame plate is installed in the middle of the inner cavity of the fixed bottom frame 1 by bolts. In this way, if an unexpected failure occurs in the energy used during processing, the power of the reserve batteries 6 can be directly used, and normal replacement, installation and processing will not be unable to be performed due to unexpected failure of power, which will increase the stability of the processing and use process and the ability to resist accidents;
[0032] The upper end of the workbench 3 is provided with fixing grooves 17 on both sides of the mounting notch 13, and the fixing grooves 17 are provided with fixing electromagnetic blocks 16 installed by bolts. The fixing grooves 17 are rectangular in structure, and the fixing electromagnetic blocks 16 are located directly below the positioning strip 11, so that the fixing electromagnetic blocks 16 are installed and fixed by the fixing grooves 17;
[0033] A trigger mechanism 7 is installed on the right side of the top of the fixed bottom frame 1. The trigger mechanism 7 includes a trigger tube 701, a movable plate 702, a mounting spring 703, a movable contact ring 704 and a fixed contact ring 705. The trigger tube 701 is installed on the right side of the top of the fixed bottom frame 1 by bolts. The left end of the trigger tube 701 and the right side of the multi-head connecting tube 9 are installed with a connecting air pipe 10 by bolts. The movable plate 702 is movably installed in the middle of the inner cavity of the trigger tube 701. The right side of the movable plate 702 and the right side of the inside of the trigger tube 701 are installed with a mounting spring 703 by bolts. The movable contact ring 704 is installed on the left side of the movable plate 702 by screwing. The fixed contact ring 705 is installed on the left side of the inner cavity of the trigger tube 701 by bolts. The movable contact ring 704 and the fixed contact ring 705 are electrically connected to the fixed electromagnetic block 16 through a wire. In this way, when the vacuum pump 8 is started, the inside of the trigger tube 701 is connected through the connecting air pipe 10. The air on the left side is sucked away, so that the left side of the trigger tube 701 is in a negative pressure state, and the movable plate 702 moves to the left side. When the movable plate 702 moves to the left side of the trigger tube 701, the movable contact ring 704 and the fixed contact ring 705 are in contact, and the fixed electromagnetic block 16 is activated to generate magnetism and magnetically attract the positioning strip 11, thereby increasing the firmness of the processing jig 5 when it is replaced and installed, and preventing the processing jig 5 from loosening and deviating due to insufficient firmness during processing, thereby affecting the normal processing efficiency. When the movable plate 702 moves to the left side of the trigger tube 701, the installation spring 703 is stretched, so that the stretched installation spring 703 can drive the movable plate 702 to reset later, so that the movable contact ring 704 is separated from the fixed contact ring 705, and the power supply of the fixed electromagnetic block 16 is disconnected, so that the fixed electromagnetic block 16 loses its magnetism.
[0034] The mounting spring 703 is made of spring steel, the outer periphery of the movable plate 702 and the inner periphery of the trigger tube 701 are polished, the middle of both sides of the fixed bottom frame 1 are movably mounted with a placement plate 2, and blocks are equidistantly mounted around the upper end of the placement plate 2. The placement plate 2 is a rectangular structure, and the middle of both sides of the trigger tube 701 are provided with connecting through holes. In this way, when the placement plate 2 is mounted to the middle of both sides of the fixed bottom frame 1, the plate to be processed and the plate to be processed can be placed on the upper end of the placement plate 2 on both sides, which is safer than placing it directly on the ground, and it is also faster and more labor-saving to take it out and replace it. The block increases the firmness of the plate when it is placed, and prevents it from slipping when placed, and falling to the ground and being damaged;
[0035] The opposite sides of the bottom ends of the placement plates 2 on both sides are installed with fixed sleeve plates 14 by bolts, and at least two fixed embedded plates 15 are installed in the middle of the two sides of the fixed bottom frame 1 by bolts. The upper ends of the fixed embedded plates 15 are embedded and docked with the inside of the fixed sleeve plates 14. The cross-sections of the fixed sleeve plates 14 are inverted U-shaped structures. The fixed sleeve plates 14 are installed with support rods on the side away from the fixed bottom frame 1 and the bottom ends of the placement plates 2 by bolts. In this way, when the placement plates 2 are installed to the middle of the two sides of the fixed bottom frame 1, the fixed sleeve plates 14 are installed to the outside of the fixed embedded plates 15 through the placement plates 2. Then, by using the fixed sleeve plates 14 and the fixed embedded plates 15 in combination, the placement plates 2 can be directly fixed, and it is faster to disassemble and install.
[0036] Working principle: The present invention places the processing jig 5 on the upper end of the workbench 3, and makes the bottom end of the processing jig 5 contact and squeeze with the upper end of the fixed suction cup 12 installed in the installation groove 13. When the processing jig 5 is fixed, the vacuum pump 8 is started to extract the air inside the fixed suction cup 12 through the multi-head connecting pipe 9, and a negative pressure is generated inside the fixed suction cup 12, so that the processing jig 5 is fixed by the fixed suction cup 12, and the firmness of the processing jig 5 during use is increased. When different processing jigs 5 are replaced as needed, the vacuum pump 8 is directly turned off to make the fixed suction cup 12 lose suction, and the processing jig 5 never loses its restraint force, and the processing jig 5 can be replaced. The replacement, installation and fixing are faster, and the operation can be completed without any tools. The unused materials can be processed and replaced with the corresponding processing jig 5, which increases the compatibility during processing and use.
[0037] At the same time, when the vacuum pump 8 is started, the air on the left side of the trigger tube 701 is sucked away through the connecting air pipe 10, so that the left side of the trigger tube 701 is in a negative pressure state, and the movable plate 702 moves to the left side. When the movable plate 702 moves to the left side of the trigger tube 701, the movable contact ring 704 and the fixed contact ring 705 are in contact, and the fixed electromagnetic block 16 is started to generate magnetism and magnetically attract the positioning strip 11, thereby increasing the firmness of the processing jig 5 when it is replaced and installed, and preventing the processing jig 5 from loosening and deviating due to insufficient firmness during processing, thereby affecting the normal processing efficiency. When the movable plate 702 moves to the left side of the trigger tube 701, the installation spring 703 is stretched, so that the movable plate 702 can be reset by the stretched installation spring 703 later, so that the movable contact ring 704 is separated from the fixed contact ring 705, and the power supply of the fixed electromagnetic block 16 is disconnected, so that the fixed electromagnetic block 16 loses its magnetism and the processing jig 5 loses its restraint force.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum suction multi-compatible quick-change fixture mechanism, comprising a fixed bottom frame (1), characterized in that: A workbench (3), wherein the workbench (3) is mounted on the upper end of the fixed bottom frame (1) by means of bolts, and a processing jig (5) is movably mounted on the upper end of the workbench (3); A mounting notch (13), the mounting notch (13) being arranged in the middle of the upper end of the workbench (3), and a plurality of fixing suction cups (12) being equidistantly mounted on the bottom end of the mounting notch (13) by bolts; A vacuum pump (8), wherein the vacuum pump (8) is installed inside the fixed bottom frame (1) by means of bolts, and a multi-head connecting pipe (9) is installed at the upper end of the vacuum pump (8), and the upper end of the multi-head connecting pipe (9) passes through the workbench (3) and is connected to the bottom end of the fixed suction cup (12).
2. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 1, characterized in that: The mounting notch (13) is of rectangular structure, a connecting through hole is provided at the bottom of the mounting notch (13) and at a position relative to the fixed suction cup (12), the vacuum pump (8) is provided with a control switch, the fixed suction cup (12) is of circular structure when viewed from above, and a baffle is installed on the front side of the fixed bottom frame (1) by means of bolts.
3. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 1, characterized in that: The workbench (3) is a continuous structure, and placement slots (4) are provided on both sides of the top of the workbench (3), and the placement slots (4) are rectangular in structure. Positioning strips (11) are installed on the bottom ends of both sides of the processing jig (5) by bolts, and the positioning strips (11) are rectangular in structure.
4. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 1, characterized in that: Both sides of the bottom end of the fixed bottom frame (1) are equipped with storage batteries (6) by means of bolts. The storage batteries (6) are electrically connected to the vacuum pump (8) by means of wires. A fixed frame plate is equipped with bolts in the middle of the inner cavity of the fixed bottom frame (1).
5. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 3, characterized in that: The upper end of the workbench (3) is provided with fixing grooves (17) on both sides of the installation slot (13), and a fixing electromagnetic block (16) is installed inside the fixing groove (17) by means of bolts. The fixing groove (17) is a rectangular structure, and the fixing electromagnetic block (16) is located directly below the positioning strip (11).
6. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 5, characterized in that: A trigger mechanism (7) is installed on the right side of the top of the fixed bottom frame (1), and the trigger mechanism (7) comprises a trigger tube (701), a movable plate (702), a mounting spring (703), a movable contact ring (704) and a fixed contact ring (705). The trigger tube (701) is installed on the right side of the top of the fixed bottom frame (1) by means of bolts. A connecting air pipe (10) is installed between the left end of the trigger tube (701) and the right side of the multi-head connecting pipe (9) by means of bolts. The movable plate (702) is installed on the right side of the fixed bottom frame (1) by means of bolts. 02) is movably mounted in the middle of the inner cavity of the trigger tube (701), the right side of the movable plate (702) and the right side of the inside of the trigger tube (701) are equipped with a mounting spring (703) by bolts, the movable contact ring (704) is screwed on the left side of the movable plate (702), the fixed contact ring (705) is bolted on the left side of the inner cavity of the trigger tube (701), and the movable contact ring (704) and the fixed contact ring (705) are both electrically connected to the fixed electromagnetic block (16) through wires.
7. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 6, characterized in that: The mounting spring (703) is made of spring steel. The outer periphery of the movable plate (702) and the inner periphery of the trigger tube (701) are polished. A placement plate (2) is movably mounted in the middle of both sides of the fixed bottom frame (1). Blocks are equidistantly mounted around the upper end of the placement plate (2). The placement plate (2) is of a rectangular structure. A communicating through hole is provided in the middle of both sides of the trigger tube (701).
8. The vacuum suction multi-compatible quick-change fixture mechanism according to claim 7, characterized in that: A fixed sleeve plate (14) is installed on the opposite side of the bottom end of the placement plate (2) on both sides by bolts, and at least two fixed interlocking plates (15) are installed on the middle part of the two sides of the fixed bottom frame (1) by bolts. The upper end of the fixed interlocking plate (15) is interlocked and docked with the inside of the fixed sleeve plate (14). The cross-section of the fixed sleeve plate (14) is an inverted U-shaped structure. The fixed sleeve plate (14) is installed with a support rod on the side away from the fixed bottom frame (1) and the bottom end of the placement plate (2) by bolts.
Citation Information
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