Full-automatic tape winding machine for fishing rod
By designing a fully automatic belt wrapper for fishing rods, using automated winding and hot melt knife cutting and bonding technology, the problem of low efficiency of artificial belt wrapping in the existing technology is solved, and efficient automatic winding and flow operation is achieved.
Patent Information
- Application Number
- CN202411921468.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-04
AI Technical Summary
The belt wrapping process of existing carbon fiber fishing rods requires manual operation, which is inefficient and is not conducive to automated flow operation.
A fully automatic belt wrapping machine for fishing rods is designed, including a rotating head, support mechanism, belt-feeding belt breaking system and mold transfer mechanism. Automatic winding is achieved by automatically wrapping the belt and cutting and bonding the end with a hot melt knife.
The belt wrapping efficiency is improved, the flow of belt wrapping operations is realized, and the demand for manual operation is reduced.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention belongs to the field of fishing gear processing equipment, and in particular relates to a full-automatic fishing rod tape wrapping machine. Background Art
[0002] Carbon fiber fishing rod, also known as carbon fishing rod, is a kind of fishing rod. Compared with ordinary fiberglass fishing rod and traditional fishing rod, it has the advantages of good toughness and light weight. This fishing rod is made of high-tech carbon fiber composite material prepreg cloth. At present, most carbon fiber fishing rods are made of non-woven carbon fiber longitudinal, i.e. warp unidirectional cloth tube, which is impregnated with resin and cured. In the process of making carbon fiber fishing rod, the carbon fiber cloth needs to be rolled on the mold. After the tube is rolled, a layer of transparent polypropylene plastic tape is wrapped on the surface of the mold as a binding tape. The tension of the binding tape makes the carbon cloth more tightly combined with the mold to avoid the product from bursting during the baking and curing process in the curing furnace. At present, the wrapping operation is mostly semi-automatic. It is necessary to manually wrap the binding tape around the starting end of the mold and install the mold in the rotating head of the wrapping machine. The rotation of the rotating head drives the mold to rotate and wrap the binding tape around the mold. After wrapping to the end of the mold, the binding tape is manually cut and wrapped with tape to prevent the wrapped binding tape from detaching from the mold. The above-mentioned wrapping method requires manual cooperation in wrapping, which is inefficient and not conducive to automated assembly line operation. Summary of the invention
[0003] The purpose of the present invention is to provide a fully automatic fishing rod wrapping machine, which can automatically wrap the fishing rod with high efficiency and can realize the streamlined operation of the fishing rod wrapping operation.
[0004] In order to achieve the above purpose, the technical solution adopted in this application is: The fully automatic tape winding machine for fishing rods includes a rotating head for clamping one end of the mold to rotate the mold, a supporting mechanism for supporting the mold, a tape supply and breaking system that moves along the length direction of the mold, and a mold pushing mechanism that pushes the mold to move toward the rotating head. The tape supply and breaking system is arranged on a mobile platform, and the mobile platform moves along a first slide rail. The tape supply and breaking system includes a tape roll mounting disk, a starting mechanism and a tape breaking mechanism. The binding tape on the tape roll mounting disk is located above the starting mechanism after being turned by a steering tensioning wheel. A pulling mechanism is provided at the rotating head end and on the side opposite to the tape supply system. The pulling mechanism clamps the binding tape on the starting mechanism and fixes the binding tape to the starting end of the glue-coated mold. After winding is completed, the tape breaking mechanism cuts the binding tape.
[0005] The fully automatic fishing rod wrapping machine also includes a glue dispensing mechanism located above the supporting mechanism, and the glue dispensing mechanism includes a glue dispenser and a glue dispenser up and down displacement mechanism, and the glue dispenser up and down displacement mechanism drives the glue dispenser to move up and down.
[0006] The belt-breaking mechanism comprises a hot-melt knife and a belt-breaking cylinder for controlling the movement of the hot-melt knife.
[0007] The supporting mechanism includes a first long roller and a second long roller, both ends of the supporting shafts of the first long roller and the second long roller are respectively fixed to the supporting frames, and the supporting frames at both ends are respectively connected to the lifting mechanism; the lifting mechanism is connected to the movable plate, and a movable slider is provided on the movable plate, and the movable slider moves along the second slide rail set on the frame.
[0008] More preferably, the second long roller located on the pulling mechanism side is shorter than the first long roller located on the tape supply system side, and the pulling mechanism is arranged on the short side of the second long roller.
[0009] More preferably, a first supporting assembly and / or a second supporting assembly is provided below the first long roller and the second long roller, the first supporting assembly comprises a first supporting wheel group provided on a first wheel group mounting plate and a first cylinder driving the first wheel group mounting plate to move up and down, the first cylinder is connected to the movable platform, the second supporting assembly comprises a second supporting wheel group provided on a second wheel group mounting plate and a second cylinder driving the second wheel group mounting plate to move up and down, and the second cylinder mounting plate moves along the second slide rail.
[0010] The pulling mechanism includes an upper splint, a lower splint and a splint cylinder. The upper splint and the upper splint are respectively connected to the upper rotating shaft and the lower rotating shaft. The splint cylinder drives the upper rotating shaft and the lower rotating shaft to rotate so that the upper splint and the lower splint are closed or opened. The splint cylinder is connected to the lifting cylinder.
[0011] The mobile platform is provided with a belt-pulling mechanism, which comprises a shifting block and a shifting block cylinder for driving the shifting block to move forward and backward.
[0012] The mold pushing mechanism includes a pressing plate, a pressing plate mounting plate and a cylinder A for driving the pressing plate mounting plate to move up and down. The cylinder A is connected to a sliding block A, and the sliding block A moves along a first sliding rail.
[0013] The fully automatic fishing rod wrapping machine also includes a roller cleaning mechanism, which includes a wiping head, which is mounted on a wiping head mounting plate. The wiping head mounting plate is connected to a cylinder B that drives the wiping head mounting plate to move forward and backward. Cylinder B is connected to cylinder C, and cylinder C is connected to a moving platform.
[0014] The beneficial effects of the present invention are: the restraining belt is fixed to the starting end of the glue-coated mold through a pulling mechanism, the rotating head drives the mold to rotate, and the movable platform moves along the first slide rail while the restraining belt is wound around the mold. After the winding is completed, the hot melt knife descends to melt the restraining belt and make the end restraining belt bonded. The belt wrapping is simple and efficient, and can be connected to the assembly line for automatic processing of fishing rods. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 Schematic diagram of the overall structure of the fully automatic fishing rod wrapping machine; Figure 2 Schematic diagram of the structure of the fully automatic fishing rod wrapping machine (frame omitted); Figure 3 and Figure 4 Structural diagram of the mobile platform; Figure 5 A schematic diagram of the structure of the rotating head end support mechanism; Figure 6 A schematic diagram of the structure away from the rotating head end support mechanism; In the figure: 1 rotating head, 2 supporting mechanism, 21 first long roller, 22 second long roller, 23 supporting shaft, 24 supporting frame, 25 lifting mechanism, 26 moving plate, 27 moving slider, 28 first supporting assembly, 281 first supporting wheel group, 282 first wheel group mounting plate, 283 first cylinder, 29 second supporting assembly, 291 second supporting wheel group, 292 second wheel group mounting plate, 293 second cylinder, 3 tape supply and tape breaking system, 31 tape roll mounting disk, 32 steering tensioning wheel, 33 starting mechanism, 34 tape breaking mechanism, 341 hot melt knife, 342 tape breaking cylinder, 4 moving platform, 5 vertical plate, 6 pulling mechanism, 61 upper splint, 62 upper rotating shaft, 63 lower splint, 64 lower rotating shaft, 65 splint cylinder, 66 lifting cylinder; 7 dispensing mechanism, 71 dispensing device, 72 up and down shifting mechanism, 8 mold pushing mechanism, 81 pressing plate, 82 pressing plate mounting plate, 83 cylinder A, 84 slider A, 9 belt shifting mechanism, 91 shifting block, 92 shifting block connecting rod, 93 shifting block cylinder, 10 roller cleaning mechanism, 101 wiping head, 102 wiping head mounting plate, 103 cylinder B, 104 cylinder C, 11 first slide rail, 12 second slide rail. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0018] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0019] like Figure 1 and Figure 2 As shown, the fully automatic fishing rod wrapping machine of the present invention includes a rotating head 1 for clamping one end of the mold to rotate the mold, a supporting mechanism 2 for supporting the mold, a tape supply and breaking system 3 moving along the length direction of the mold and a mold pushing mechanism 8 for pushing the mold to move toward the rotating head 1. The tape supply and breaking system 3 is arranged on a moving platform 4, and a vertical plate 5 is arranged on the moving platform 4. The moving platform 4 moves along a first slide rail 11. The tape supply and breaking system 3 includes a tape roll mounting disk 31, a starting mechanism 33 and a tape breaking mechanism 34. The binding belt on the tape roll mounting disk 31 is located above the starting mechanism 33 after being turned by the turning tensioning wheel 32. A pulling mechanism 6 is provided at the end of the rotating head 1 and on the side opposite to the tape supply system. The pulling mechanism 6 clamps the binding belt on the starting mechanism 33 and fixes the binding belt to the starting end of the glue-coated mold. After winding is completed, the tape breaking mechanism 34 cuts the binding belt.
[0020] The automatic fishing rod wrapping machine also includes a glue dispensing mechanism 7 located above the supporting mechanism 2, and the glue dispensing mechanism 7 includes a glue dispenser 71 and a glue dispenser 71 up and down displacement mechanism 72, and the glue dispenser 71 up and down displacement mechanism 72 drives the glue dispenser 71 to move up and down. The glue dispenser 71 up and down displacement mechanism 72 can adopt a screw module or a cylinder. The glue dispenser 71 applies glue to the beginning of the mold wrapping, and the binding belt is fixed to the glue coating mold without manual fixation.
[0021] The belt breaking mechanism 34 includes a hot melt knife 341 and a belt breaking cylinder 342 for controlling the movement of the hot melt knife 341. After winding is completed, the belt breaking cylinder 342 drives the hot melt knife 341 to move downward, and the plastic binding belt is melted and broken by heat and adheres to the mold without being separated, so that the belt breaking and the end fixing can be completed automatically, and the end does not need to be fixed by wrapping tape.
[0022] The support mechanism 2 includes a first long roller 21 and a second long roller 22. The two ends of the support shaft 23 of the first long roller 21 and the second long roller 22 are respectively fixed to the support frame 24, and the support frames 24 at both ends are respectively connected to the lifting mechanism 25; the lifting mechanism 25 is connected to the moving plate 26, and the moving plate 26 is provided with a moving slider 27, and the moving slider 27 moves along the second slide rail 12 set on the frame. The lifting mechanism 25 can adopt a screw module or a cylinder. The lifting mechanism 25 adjusts the height of the first long roller 21 and the second long roller 22 to ensure that the center of the mold is consistent with the center of the rotating head 1. The moving slider 27 moves along the second slide rail 12 to adjust the distance between the first long roller 21 and the second long roller 22 relative to the rotating head 1 to meet the needs of molds of different lengths.
[0023] The second long roller 22 located on the side of the pulling mechanism 6 is shorter than the first long roller 21 located on the side of the tape supply system, and the pulling mechanism 6 is arranged on the side where the second long roller 22 is short.
[0024] A first support assembly 28 and / or a second support assembly 29 are provided below the first long roller 21 and the second long roller 22. The first support assembly 28 includes a first support wheel set 281 provided on a first wheel set mounting plate 282 and a first cylinder 283 driving the first wheel set mounting plate 282 to move up and down. The first cylinder 283 is connected to the moving platform. The second support assembly 29 includes a second support wheel set 291 provided on a second wheel set mounting plate 292 and a second cylinder 293 driving the second wheel set mounting plate 292 to move up and down. The mounting plate of the second cylinder 293 moves along the second slide rail 12. The first support assembly 28 and the second support assembly 29 can support the middle section of the first long roller 21 and the second long roller 22, so that the first long roller 21 and the second long roller 22 are supported stably.
[0025] The pulling mechanism 6 includes an upper clamping plate 61, a lower clamping plate 63 and a clamping plate cylinder 65. The upper clamping plate 61 and the upper clamping plate 61 are connected to the upper rotating shaft 62 and the lower rotating shaft 64 respectively. The clamping plate cylinder 65 drives the upper rotating shaft 62 and the lower rotating shaft 64 to rotate so as to close or open the upper clamping plate 61 and the lower clamping plate 63. The clamping plate cylinder 65 is connected to the lifting cylinder 66. A belt-pulling mechanism 9 is provided on the mobile platform 4. The belt-pulling mechanism 9 includes a shifting block 91. The shifting block 91 is connected to a shifting block connecting rod 92. The shifting block connecting rod 92 is connected to the shifting block cylinder 93. During the closing process of the upper clamping plate 61 and the lower clamping plate 63, the binding belt on the starting mechanism 33 is clamped. The lifting cylinder 66 drives the clamping plate cylinder 65 to move upward and pull the binding belt to move toward the mold. The shifting block 91 can press the binding belt on the mold to fit the glue-coated mold under the driving action of the shifting block cylinder 93, and the fitting effect between the binding belt and the mold is better.
[0026] The mold pushing mechanism 8 includes a pressing plate 81, a pressing plate mounting plate 82, and a cylinder A83 for driving the pressing plate mounting plate 82 to move up and down, the cylinder A83 is connected to a slider A84, and the slider A84 moves along the first slide rail 11. The pressing plate 81 moves downward to press the mold on the supporting mechanism 2, and the slider A84 moves along the first slide rail 11, so that the pressing plate 81 pushes the mold on the supporting mechanism 2 to move toward the rotating head 1 so that the mold is inserted into the rotating head 1.
[0027] The fishing rod automatic wrapping machine also includes a roller cleaning mechanism 10, which includes a wiping head 101, which is mounted on a wiping head mounting plate 102, which is connected to a cylinder B103 that drives the wiping head mounting plate 102 to shift forward and backward, which is connected to a cylinder C104 that controls the lifting of the cylinder B103, which is connected to the moving platform 4. The roller cleaning mechanism 10 can wipe the first long roller 21 and the second long roller 22 to keep them clean.
[0028] When the fully automatic fishing rod wrapping machine of the present application is used for assembly line operation, a truss manipulator can be used to transport the mold on the assembly line. The truss manipulator grabs the mold transported from the previous assembly line and places it on the first long roller 21 and the second long roller 22 of the support mechanism 2. The cylinder A83 of the mold pushing mechanism 8 drives the pressure plate 81 to move down and press the mold. The slider A84 moves along the first slide rail 11 to push the mold into the rotating head 1; the tape supply and tape breaking system 3 moves to the starting end of the rotating head 1. During this process, the glue dispensing mechanism 7 applies glue to the starting end of the mold winding. The upper clamping plate 61 and the lower clamping plate 63 of the pulling mechanism 6 clamp the binding belt to fix the binding belt and the starting end of the glue-coated mold. The rotating head 1 drives the mold to rotate, and the tape supply and tape breaking system 3 moves away from the rotating head 1. The binding belt is wound onto the mold. After the winding is completed, the tape breaking mechanism 34 melts the binding belt. The truss manipulator moves the mold that has been wound on the support mechanism 2 to the next assembly line, and at the same time moves in a new mold to be wound to start the next round of tape wrapping operation.
[0029] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. Automatic fishing rod wrapping machine, characterized by: The invention comprises a rotating head for clamping one end of the mold to rotate the mold, a supporting mechanism for supporting the mold, a tape supply and tape breaking system moving along the length direction of the mold, and a mold pushing mechanism for pushing the mold to move toward the rotating head. The tape supply and tape breaking system is arranged on a moving platform, and the moving platform moves along a first slide rail. The tape supply and tape breaking system comprises a tape roll mounting disk, a starting mechanism and a tape breaking mechanism. The restraining belt on the tape roll mounting disk is located above the starting mechanism after being turned by a steering tensioning wheel. A pulling mechanism is provided at the rotating head end and on the side opposite to the tape supply system. The pulling mechanism clamps the restraining belt on the starting mechanism and fixes the restraining belt to the starting end of the glue-coated mold. After winding is completed, the tape breaking mechanism cuts the restraining belt.
2. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The fully automatic fishing rod wrapping machine also includes a glue dispensing mechanism located above the supporting mechanism, and the glue dispensing mechanism includes a glue dispenser and a glue dispenser up and down displacement mechanism, and the glue dispenser up and down displacement mechanism drives the glue dispenser to move up and down.
3. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The belt-breaking mechanism comprises a hot-melt knife and a belt-breaking cylinder for controlling the movement of the hot-melt knife.
4. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The supporting mechanism includes a first long roller and a second long roller, both ends of the supporting shafts of the first long roller and the second long roller are respectively fixed to the supporting frames, and the supporting frames at both ends are respectively connected to the lifting mechanism; the lifting mechanism is connected to the movable plate, and a movable slider is provided on the movable plate, and the movable slider moves along the second slide rail set on the frame.
5. The fully automatic fishing rod wrapping machine according to claim 4, characterized in that: The second long roller located at the pulling mechanism side is shorter than the first long roller located at the tape supply system side, and the pulling mechanism is arranged at the short side of the second long roller.
6. The fully automatic fishing rod wrapping machine according to claim 4, characterized in that: A first supporting assembly and / or a second supporting assembly is provided below the first long roller and the second long roller, the first supporting assembly includes a first supporting wheel group provided on a first wheel group mounting plate and a first cylinder driving the first wheel group mounting plate to move up and down, the first cylinder is connected to the movable platform, the second supporting assembly includes a second supporting wheel group provided on a second wheel group mounting plate and a second cylinder driving the second wheel group mounting plate to move up and down, and the second cylinder mounting plate moves along the second slide rail.
7. The fully automatic fishing rod wrapping machine according to any one of claims 1 to 6, characterized in that: The pulling mechanism includes an upper splint, a lower splint and a splint cylinder. The upper splint and the upper splint are respectively connected to the upper rotating shaft and the lower rotating shaft. The splint cylinder drives the upper rotating shaft and the lower rotating shaft to rotate so that the upper splint and the lower splint are closed or opened. The splint cylinder is connected to the lifting cylinder.
8. The fully automatic fishing rod wrapping machine according to any one of claims 1 to 6, characterized in that: The mobile platform is provided with a belt-pulling mechanism, which comprises a shifting block and a shifting block cylinder for driving the shifting block to move forward and backward.
9. The fully automatic fishing rod wrapping machine according to any one of claims 1 to 6, characterized in that: The mold pushing mechanism includes a pressing plate, a pressing plate mounting plate and a cylinder A for driving the pressing plate mounting plate to move up and down. The cylinder A is connected to a sliding block A, and the sliding block A moves along a first sliding rail.
10. The fully automatic fishing rod wrapping machine according to any one of claims 1 to 6, characterized in that: The fully automatic fishing rod wrapping machine also includes a roller cleaning mechanism, which includes a wiping head, which is mounted on a wiping head mounting plate. The wiping head mounting plate is connected to a cylinder B that drives the wiping head mounting plate to move forward and backward. Cylinder B is connected to cylinder C, and cylinder C is connected to a moving platform.