Composite device for air bubble film processing

Abstract

The invention relates to the field of air bubble film processing, in particular to a composite device for air bubble film processing, which comprises a fixed support for supporting, seven groups of fixed clamping grooves are formed in the upper end surface of the fixed support at equal intervals, and two groups of positioning slots are formed in the bottoms of the inner end surfaces of the fixed clamping grooves. The limiting clamping base can be detachably arranged in the fixed support through limiting of the positioning insertion shaft and the positioning insertion groove, so that a worker can quickly and conveniently adjust and control the number of unwinding guide rollers for guiding materials in the fixed support according to the compounding requirements of air bubble films with different layers, and the compounding efficiency is improved. And therefore, subsequent equipment can conveniently carry out unwinding, feeding and compounding operation on air bubble films with different layer numbers, and the practicability and adaptability of the equipment are effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of bubble film processing equipment, in particular to a composite device for bubble film processing. Background Art

[0002] The composite processing of bubble film is to combine two or more layers of different materials together through a specific process to form a bubble film composite material with new properties. This composite material combines the advantages of each layer of material, such as the cushioning, wear resistance, flame retardancy, etc. of the bubble film, which improves the overall performance and application range. The composite equipment for bubble film processing can effectively improve the efficiency of bubble film compounding.

[0003] For example, the publication number is CN112793177A, which discloses a composite device for processing bubble film, including a base, a strong frame fixedly connected to the top of the base, and a composite workbench fixedly connected to the top of the strong frame, an automatic telescopic rod movably provided on the top of the base, and a mounting protection frame fixedly connected to the front side of the top of the automatic telescopic rod, and a composite roller movably installed on the bottom of the mounting protection frame. In the composite device for processing bubble film, the bubble film gradually approaches the composite workbench, and the resistance value of the photoresistor in the dark state blocked by the bubble film increases, so that the solenoid valve in the blocked adsorption hole is in the conducting state, so that the variable chamber in the negative pressure state forms a negative pressure adsorption effect on the drawing through the adsorption hole, thereby facilitating the positioning of the bubble film at any position on the composite workbench, and multiple bubble films can be positioned at the same time, and the flatness of the bubble film on the composite workbench can be maintained, so as to facilitate the subsequent composite processing and make its composite quality better.

[0004] Although the above-mentioned equipment can perform compounding operations on bubble films, it is not convenient to adjust the number of compounding layers of the bubble films according to needs, nor is it convenient to stably press and guide bubble films of different thicknesses after compounding, thereby reducing the adaptability of the equipment to bubble film compounding. Therefore, a compounding device for bubble film processing is needed to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide a composite device for processing bubble films to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a composite device for processing bubble film, comprising a fixed support for support, and seven groups of fixed card slots are evenly spaced on the upper end surface of the fixed support, and two groups of positioning slots are opened at the bottom of the inner end surface of the fixed card slot,

[0007] A limit clamping seat, wherein the limit clamping seat is fixedly clamped on the inner end surface of the fixed support through the fixed clamping groove, and a reeling guide roller is rotatably clamped on the inner end surface of the limit clamping seat, and two sets of positioning plug shafts are symmetrically arranged on the lower end surface of the limit clamping seat;

[0008] A composite device, wherein the composite device is fixedly arranged at the center of the lower end surface of the fixed support;

[0009] A guide device is fixedly arranged on the lower end surface of the composite device.

[0010] Preferably, the guiding device includes a supporting guide seat, a material unloading guide groove is provided on the upper end surface of the supporting guide seat near the rear, and two groups of material guide rollers are rotatably clamped on the inner end surface of the supporting guide seat, the side end surfaces of the two groups of material guide rollers are provided with transmission gears, the sides of the two groups of material guide rollers located at the upper part are provided with first synchronous pulleys, the two groups of the first synchronous pulleys are meshed and connected by a first synchronous belt, and a servo motor is provided on the side end surface of the supporting guide seat opposite to the material guide rollers.

[0011] Preferably, the composite device includes a limiting guide seat for support, one side of the inner end surface of the limiting guide seat is rotatably clamped with two sets of transmission guide shafts, and the other side of the inner end surface of the limiting guide seat is rotatably clamped with a threaded slide, and the side portions of the transmission guide shaft and the threaded slide are both provided with a second synchronous belt pulley, and the two sets of the second synchronous belt pulleys on the same side are meshed and connected through a second synchronous belt, the inner end surface of the limiting guide seat is slidably clamped with a positioning slide through the transmission guide shaft, and the side portions of the inner end surface of the positioning slide are both rotatably clamped with an active bevel gear, a driven bevel gear is provided at the bottom of the inner end surface of the positioning slide, the inner end surface of the limiting guide seat is threadedly connected with two sets of bidirectional screw rods through the threaded slide, a composite pressure roller is rotatably clamped between the positioning slide and the bidirectional screw rod, a stepping motor is provided at the rear portion of the limiting guide seat opposite to the transmission guide shaft, and a reduction motor is provided at the rear end surface of the limiting guide seat opposite to the threaded slide.

[0012] Preferably, the limit card seat is adapted to the positioning plug shaft through the positioning slot and then fixedly connected to the inner end surface of the fixed card slot. The limit card seat can be detachably connected to the inside of the fixed support through the positioning plug shaft, which is convenient for subsequent staff to adjust the number of composite layers of the bubble film according to needs.

[0013] Preferably, a material guide chute is provided at the center of the lower end surface of the fixed support, and the material guide chute is directly opposite to the centers of the two groups of composite pressure rollers. Rounded corners are provided on both sides of the material guide chute to facilitate the subsequent export of multiple groups of flat bubble films and improve the subsequent composite efficiency.

[0014] Preferably, the two groups of the material guiding rollers located on the same side are meshedly connected via the transmission gears, which can effectively improve the accuracy and stability of the subsequent export of the composite bubble film by the equipment.

[0015] Preferably, the unloading guide groove is directly opposite to the center of the two groups of composite pressure rollers, and the active bevel gear is meshedly connected with the driven bevel gear. When the bubble film is pressed, the two groups of composite pressure rollers can stably compound the bubble films guided out by multiple groups of unwinding guide rollers. At the same time, the unloading guide groove is located at the bottom center of the composite pressure roller, which can facilitate the subsequent stable guidance of the composite bubble film.

[0016] Preferably, the active bevel gear is slidably engaged with the transmission guide shaft, and the positioning slide is slidably engaged with the inside of the limiting guide seat. During transmission, the stepper motor can synchronously drive the active bevel gear to rotate through the transmission guide shaft, so that the active bevel gear can continuously provide power to the composite pressure roller through the driven bevel gear when displacing or stationary, thereby effectively improving the stability of subsequent transmission.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The limit card seat of the present invention can be detachably arranged inside the fixed support through the limitation of the positioning plug shaft and the positioning slot, so that the staff can quickly and conveniently adjust the number of unwinding guide rollers for guiding the material inside the fixed support according to the composite requirements of different layers of bubble films, thereby facilitating the subsequent equipment to unwind, feed and composite operations on bubble films of different layers, effectively improving the practicability and adaptability of the equipment.

[0019] 2. When the present invention performs composite pressing on bubble films of different thicknesses, the reduction motor can be threadedly connected to the bidirectional screw through the threaded slide, and thus can arbitrarily adjust the pressing distance between the two groups of composite pressing rollers, effectively improving the adaptability of the equipment to composite pressing of different groups of bubble films. At the same time, the stepper motor can drive the two groups of composite pressing rollers to engage and rotate through the transmission guide shaft, the active bevel gear and the driven bevel gear, which can facilitate the subsequent stable real-time pressing and conveying of the bubble film, thereby improving the stability of the equipment in composite pressing of the bubble film. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 A disassembled diagram of the main body of the present invention;

[0022] Figure 2 It is a partial enlarged view of location I of the main body of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the guide device of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the guide device of the present invention;

[0025] Figure 5 is a side view of the guide device of the present invention;

[0026] Figure 6 It is a schematic structural diagram of the composite device of the present invention;

[0027] Figure 7 It is a side view of the composite device of the present invention.

[0028] In the figure: 1-positioning plug shaft, 2-guide device, 3-compound device, 4-positioning slot, 5-fixed card slot, 6-limit card seat, 7-unwinding guide roller, 8-fixed support, 21-unloading guide groove, 22-support guide seat, 23-first synchronous pulley, 24-servo motor, 25-first synchronous belt, 26-guide roller, 27-transmission gear, 31-second synchronous pulley, 32-transmission guide shaft, 33-driven bevel gear, 34-positioning slide, 35-active bevel gear, 36-stepping motor, 37-limiting guide seat, 38-reduction motor, 39-compound pressure roller, 310-second synchronous belt, 311-threaded slide, 312-bidirectional screw. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] The present invention is further described below in conjunction with the accompanying drawings.

[0032] Example 1

[0033] See also Figure 1-7 The present invention provides an embodiment: a composite device for processing bubble film, comprising a fixed support 8 for support, and seven groups of fixed card slots 5 are evenly spaced on the upper end surface of the fixed support 8, and two groups of positioning slots 4 are opened at the bottom of the inner end surface of the fixed card slot 5,

[0034] The limit card seat 6 is fixedly connected to the inner end surface of the fixed support 8 through the fixed card slot 5, and the inner end surface of the limit card seat 6 is rotatably connected with the unwinding guide roller 7, and the lower end surface of the limit card seat 6 is symmetrically provided with two sets of positioning plug shafts 1;

[0035] The composite device 3 is fixedly arranged at the center of the lower end surface of the fixed support 8;

[0036] The guide device 2 is fixedly arranged on the lower end surface of the composite device 3.

[0037] The guide device 2 includes a support guide seat 22, and a material unloading guide groove 21 is provided on the upper end surface of the support guide seat 22 near the rear, and two groups of material guide rollers 26 are rotatably connected to the inner end surface of the support guide seat 22, and the side end surfaces of the two groups of material guide rollers 26 are provided with transmission gears 27, and the sides of the two groups of material guide rollers 26 located at the upper part are provided with first synchronous pulleys 23, and the two groups of first synchronous pulleys 23 are meshed and connected by a first synchronous belt 25, and a servo motor 24 is provided on the side end surface of the support guide seat 22 opposite to the material guide rollers 26.

[0038] The composite device 3 includes a limit guide seat 37 for support, one side of the inner end surface of the limit guide seat 37 is rotatably connected with two sets of transmission guide shafts 32, and the other side of the inner end surface of the limit guide seat 37 is rotatably connected with a threaded slide seat 311, and the sides of the transmission guide shaft 32 and the threaded slide seat 311 are both provided with a second synchronous pulley 31, and the two sets of second synchronous pulleys 31 on the same side are meshed and connected through a second synchronous belt 310, the inner end surface of the limit guide seat 37 is slidably connected with a positioning slide seat 34 through the transmission guide shaft 32, and the positioning slide seat 34 is located at the fixed position. The side parts of the inner end faces of the positioning slide 34 are rotatably clamped with active bevel gears 35, and a driven bevel gear 33 is arranged at the bottom of the inner end face of the positioning slide 34. The inner end face of the limiting guide seat 37 is threadedly connected with two sets of bidirectional screw rods 312 through a threaded slide 311, and a composite pressure roller 39 is rotatably clamped between the positioning slide 34 and the bidirectional screw rod 312. A stepping motor 36 is arranged at the rear part of the limiting guide seat 37 opposite to the transmission guide shaft 32, and a reduction motor 38 is arranged at the rear end face of the limiting guide seat 37 opposite to the threaded slide 311.

[0039] The limit card seat 6 is adapted to the positioning plug shaft 1 through the positioning slot 4 and then fixedly connected to the inner end surface of the fixed card slot 5. The limit card seat 6 is detachably connected to the inside of the fixed support 8 through the positioning plug shaft 1, which is convenient for subsequent staff to adjust the number of layers of the bubble film composite according to needs.

[0040] A material guide chute is provided at the center of the lower end surface of the fixed support 8, and the material guide chute is directly opposite to the center of the two groups of composite pressure rollers 39. Both sides of the material guide chute are provided with rounded corners to facilitate the subsequent export of multiple groups of flat bubble films and improve the subsequent composite efficiency.

[0041] The two sets of material guide rollers 26 located on the same side are meshed and connected via a transmission gear 27, which can effectively improve the accuracy and stability of the subsequent export of the composite bubble film by the equipment.

[0042] The unloading guide groove 21 is directly opposite to the center of the two groups of composite pressure rollers 39, and the active bevel gear 35 is meshed and connected with the driven bevel gear 33. When the bubble film is pressed, the two groups of composite pressure rollers 39 can stably compound the bubble films guided out by multiple groups of unwinding guide rollers 7. At the same time, the unloading guide groove 21 is located at the bottom center of the composite pressure rollers 39, which can facilitate the subsequent stable guidance of the composite bubble film.

[0043] The active bevel gear 35 is slidably engaged with the transmission guide shaft 32, and the positioning slide 34 is slidably engaged with the inside of the limit guide seat 37. When transmission is performed, the stepper motor 36 can synchronously drive the active bevel gear 35 to rotate through the transmission guide shaft 32, so that the active bevel gear 35 can continuously provide power to the composite pressure roller 39 through the driven bevel gear 33 when displacing or stationary, effectively improving the stability of subsequent transmission.

[0044] Working principle: Before use, the staff can guide multiple groups of unwinding guide rollers 7 covered with bubble film into the interior of the limiting card seat 6, and then position the limiting card seat 6 into the interior of the positioning slot 4 through the positioning plug shaft 1, thereby completing the feeding operation of the unwinding guide roller 7, so as to facilitate the subsequent continuous provision of sufficient raw materials for the compounding of the bubble film. When compounding the bubble film, the staff can guide multiple groups of bubble film through the material guide chute in sequence through the two groups of compound pressure rollers 39 and the material guide roller 26 to the outside. During compounding, the staff can start the stepper motor 36, and the stepper motor 36 can synchronously drive the two groups of transmission guide shafts 32 to rotate through the second synchronous pulley 31 and the second synchronous belt 310, and the two groups of transmission guide shafts 32 can pass The driving bevel gear 35 and the driven bevel gear 33 synchronously drive the upper and lower groups of composite pressure rollers 39 to rotate, so that the two groups of composite pressure rollers 39 can stably press and convey the multiple groups of bubble films in the middle. If it is necessary to adjust the pressing spacing and strength of the two groups of composite pressure rollers 39 according to demand, the staff can start the reduction motor 38. The reduction motor 38 can synchronously drive the two groups of threaded slides 311 to rotate through the second synchronous pulley 31 and the second synchronous belt 310. The two groups of threaded slides 311 can be connected to the bidirectional screw rod 312 through threads, thereby quickly and stably adjusting the pressing and guiding spacing between the two groups of composite pressure rollers 39, and the composited bubble film is exported through multiple groups of guide rollers 26.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite device for processing bubble film, comprising a fixed support (8) for support, and seven groups of fixed slots (5) are equidistantly provided on the upper end surface of the fixed support (8), and two groups of positioning slots (4) are provided on the bottom of the inner end surface of the fixed slot (5), characterized in that: A limit clamping seat (6), the limit clamping seat (6) is fixedly clamped on the inner end surface of the fixed support (8) through the fixed clamping groove (5), and a reeling guide roller (7) is rotatably clamped on the inner end surface of the limit clamping seat (6), and two groups of positioning plug shafts (1) are symmetrically arranged on the lower end surface of the limit clamping seat (6); A composite device (3), wherein the composite device (3) is fixedly arranged at the center of the lower end surface of the fixed support (8); A guide device (2), wherein the guide device (2) is fixedly arranged on the lower end surface of the composite device (3).

2. A composite device for processing bubble film according to claim 1, characterized in that: The guide device (2) comprises a support guide seat (22), the upper end surface of the support guide seat (22) is provided with a material discharge guide groove (21) near the rear, and two groups of material guide rollers (26) are rotatably connected to the inner end surface of the support guide seat (22), and the side end surfaces of the two groups of material guide rollers (26) are provided with transmission gears (27), and the sides of the two groups of material guide rollers (26) located at the upper part are provided with first synchronous pulleys (23), and the two groups of the first synchronous pulleys (23) are meshed and connected through a first synchronous belt (25), and a servo motor (24) is provided at the side end surface of the support guide seat (22) directly opposite to the material guide rollers (26).

3. A composite device for processing bubble film according to claim 2, characterized in that: The composite device (3) comprises a position limiting guide seat (37) for support, one side of the inner end surface of the position limiting guide seat (37) is rotatably clamped with two groups of transmission guide shafts (32), and the other side of the inner end surface of the position limiting guide seat (37) is rotatably clamped with a threaded slide seat (311), the sides of the transmission guide shaft (32) and the threaded slide seat (311) are both provided with a second synchronous pulley (31), and the two groups of the second synchronous pulleys (31) on the same side are meshed and connected via a second synchronous belt (310), the inner end surface of the position limiting guide seat (37) is slidably clamped with a positioning slide seat (34) via the transmission guide shaft (32), and the positioning slide seat (34) is located on the side of the transmission guide shaft (32). The inner end surface side of the seat (34) is rotatably connected with a driving bevel gear (35), the inner end surface bottom of the positioning slide (34) is provided with a driven bevel gear (33), the inner end surface of the limiting guide seat (37) is threadedly connected with two groups of bidirectional screw rods (312) through the threaded slide (311), a composite pressure roller (39) is rotatably connected between the positioning slide (34) and the bidirectional screw rod (312), a stepping motor (36) is provided at the rear of the limiting guide seat (37) opposite to the transmission guide shaft (32), and a reduction motor (38) is provided at the rear end surface of the limiting guide seat (37) opposite to the threaded slide (311).

4. A composite device for processing bubble film according to claim 3, characterized in that: The limiting clamping seat (6) is adapted to the positioning insertion shaft (1) through the positioning slot (4) and is then fixedly clamped on the inner end surface of the fixing clamping slot (5).

5. The composite device for processing bubble film according to claim 3, characterized in that: A material guide chute is provided at the center of the lower end surface of the fixed support (8), and the material guide chute is directly opposite to the center of the two groups of composite pressing rollers (39).

6. A composite device for processing bubble film according to claim 3, characterized in that: The two groups of material guiding rollers (26) located on the same side are meshedly connected via the transmission gears (27).

7. A composite device for processing bubble film according to claim 3, characterized in that: The material discharge guide groove (21) is directly opposite to the center of the two groups of composite pressure rollers (39), and the active bevel gear (35) is meshingly connected with the driven bevel gear (33).

8. The composite device for processing bubble film according to claim 3, characterized in that: The active bevel gear (35) is slidably engaged with the transmission guide shaft (32), and the positioning slide seat (34) is slidably engaged with the interior of the position limiting guide seat (37).

Images