Rubber block preparation machine
By designing a block preparation machine that includes material injection, cooling forming and slitting devices, the existing hot melt pressure-sensitive block preparation problems are solved, and efficient and automated block preparation and precise dimensional control are achieved.
Patent Information
- Application Number
- CN202411890204.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-04
AI Technical Summary
The existing hot melt pressure-sensitive adhesive block preparation process is inefficient, workers participate more, and size determination depends on manual measurement, which leads to inconvenient preparation.
A rubber block preparation machine is designed, including a material injection device, a cooling forming device and a slitting device. The mold flow is driven by the conveying device to perform material injection, cooling forming and slitting of liquid hot melt pressure-sensitive adhesives, and automatic production is achieved using drive components and pressure cutting parts.
The preparation efficiency of hot melt pressure-sensitive adhesive blocks is improved, manual operation is reduced, and precise control of the glue block size and the production of glue blocks of different sizes is achieved.
Smart Images

Figure CN119550644A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hot melt pressure sensitive adhesive block preparation, and in particular to an adhesive block preparation machine. Background Art
[0002] Hot melt pressure sensitive adhesive is a special adhesive that can quickly adhere to the surface of various materials under slight pressure. Hot melt pressure sensitive adhesive is mainly made of a mixture of synthetic rubber, resin and rubber oil. Hot melt pressure sensitive adhesive is greatly affected by temperature. It is usually solid at room temperature, but it will become liquid after being heated. At present, hot melt pressure sensitive adhesive is usually coated on substrates such as cotton paper, cloth or plastic film to make products that can be easily used. In order to facilitate subsequent use, transportation and storage, liquid hot melt pressure sensitive adhesive is usually injected into the mold to form, and then the hot melt pressure sensitive adhesive is prepared into a regular solid by a cooling process. Then the solid hot melt pressure sensitive adhesive is trimmed and divided according to the calculated size. The above trimming and dividing actions are usually completed by workers operating a robotic arm carrying a tool, and the size is usually determined by workers using measuring tools to pre-mark. The above-mentioned preparation method of the glue block is not convenient enough, and workers participate more in the preparation process, which is not efficient. Summary of the invention
[0003] In order to improve the preparation efficiency of hot-melt pressure-sensitive adhesive blocks, the present application provides an adhesive block preparation machine.
[0004] The present application provides a rubber block preparation machine adopting the following technical solution: A rubber block preparation machine comprises a frame, on which a material injection device, a cooling and forming device and a slitting device are installed, and a conveying device is also installed on the frame, on which a forming mold is installed, and the conveying device is configured to drive the forming mold to flow between the material injection device, the cooling and forming device and the slitting device; The molding die comprises a box body with an opening, the box body is connected to a conveying device, and an anti-sticking layer is provided on the inner wall of the box body; The slitting device includes a driving assembly installed on a frame, the driving assembly is connected to a mounting block, a plurality of mounting slots are opened on the mounting block, each of the mounting slots is slidably connected to a pressing and cutting piece, and the plurality of pressing and cutting pieces are distributed equidistantly laterally; the mounting block is also equipped with a locking assembly for locking the plurality of pressing and cutting pieces.
[0005] By adopting the above technical solution, the driving conveying device drives the molding mold to flow to the injection device, the cooling and molding device and the slitting device to sequentially perform the injection of liquid hot-melt pressure-sensitive adhesive, the cooling and molding of the liquid hot-melt pressure-sensitive adhesive into a solid hot-melt pressure-sensitive adhesive block and the slitting of the adhesive block to complete the preparation of the hot-melt pressure-sensitive adhesive block, wherein, after the injection device injects the liquid hot-melt pressure-sensitive adhesive into the interior of the box body and subsequently cools and molds it, the driving driving assembly can drive the installation block to move, thereby driving the multiple pressing and cutting parts to move to press and cut the adhesive block, and the present application can improve the preparation efficiency of the hot-melt pressure-sensitive adhesive block; In addition, rubber blocks of different sizes can be cut by sliding different cutting pieces out and then locking them with a locking assembly.
[0006] Preferably, the driving assembly comprises a frame body connected to the frame, the frame body is equipped with a vertical driving member, the vertical driving member is equipped with a horizontal driving member, the horizontal driving member is equipped with a rotating driving member, and the mounting block is connected to the rotating driving member.
[0007] By adopting the above technical solution, driving the vertical driving member and the horizontal driving member can drive the pressing and cutting member to complete the pressing and cutting action, and driving the rotating driving member can drive the pressing and cutting member to rotate so that the present application can complete the horizontal and vertical slitting action.
[0008] Preferably, the locking assembly includes a plurality of inflatable parts, each of the inner walls of the mounting grooves is provided with an installation groove, one inflatable part is correspondingly arranged in one installation groove, and each inflatable part is used to lock the cutting part after expansion; the mounting block is provided with an air supply channel, the air supply channel is connected with the interior of each inflatable part, the mounting block is provided with a ventilation hose connected with the air supply channel, and the ventilation hose is connected with the air supply part.
[0009] By adopting the above technical solution, the air supply part can supply air to the inside of the air supply flow channel through the air supply hose, and the gas will enter into multiple air expansion parts to complete the locking of multiple pressing and cutting parts; when the air supply part does not supply air, the pressing and cutting parts are not locked and can move.
[0010] Preferably, a return spring is further provided in the installation slot, one end of the return spring is connected to the inner wall of the installation slot, and the other end is connected to the pressing and cutting piece.
[0011] By adopting the above technical solution, the pressing and cutting piece can be extended and then locked to participate in the pressing and cutting. At this time, the pressing and cutting piece is released and reset under the action of the reset spring.
[0012] Preferably, a heating column is embedded in the pressing and cutting member.
[0013] By adopting the above technical solution, the heating column can heat the pressing and cutting member so that the pressing and cutting member can cut the rubber block.
[0014] Preferably, the injection device includes a mixing kettle, which is installed on a frame. The mixing kettle is connected to a connecting box, which includes a feed pipe on the wall, and the connecting box is connected to the connecting box through the feed pipe; the connecting box is also connected to a discharge hose, which is connected to a discharge head, and a reciprocating feeding member connected to the discharge head is also installed on the connecting box.
[0015] By adopting the above technical solution, after the mixing is completed in the mixing kettle, the mixing kettle injects the liquid hot melt pressure sensitive adhesive into the connection box, and then the reciprocating feeding member can drive the discharge head to move close to the box body and use the discharge head to inject material into the box body.
[0016] Preferably, a heating pipe is buried in the connection box, and a control module and a temperature sensor are also installed in the connection box. The temperature sensor is located inside the connection box, and the control module is connected to both the heating pipe and the temperature sensor. The control module controls the operation of the heating pipe in response to a detection signal from the temperature sensor.
[0017] By adopting the above technical solution, the temperature of the hot melt pressure-sensitive adhesive itself will affect its viscosity. Therefore, in order to successfully complete the injection, it is necessary to ensure that the temperature in the connection box is controllable. The temperature sensor can be used to detect the temperature of the liquid melt pressure-sensitive adhesive. The control module will control whether the heating tube is working based on the detected temperature to ensure the temperature stability of the liquid melt pressure-sensitive adhesive.
[0018] Preferably, the cooling and forming device comprises a ring frame connected to the frame, a plurality of blowing members are installed on the ring frame, a cooling position is formed above the conveying device, and the plurality of blowing members are arranged around the cooling position.
[0019] By adopting the above technical solution, the liquid molten pressure-sensitive adhesive in the box body can be cooled by using multiple blowing members.
[0020] Preferably, the box body is provided with a connecting ear, the conveying device is provided with a connecting block, and the connecting ear and the connecting block are connected together with a screw.
[0021] By adopting the above technical solution, the box body can be disassembled and replaced with box bodies of other sizes.
[0022] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The driving conveying device drives the molding mold to flow to the injection device, the cooling and molding device and the slitting device to sequentially perform the injection of liquid hot melt pressure-sensitive adhesive, the cooling and molding of the liquid hot melt pressure-sensitive adhesive into a solid hot melt pressure-sensitive adhesive block and the slitting of the adhesive block to complete the preparation of the hot melt pressure-sensitive adhesive block. After the injection device injects the liquid hot melt pressure-sensitive adhesive into the box body and subsequently cools and molds it, the driving driving assembly can drive the installation block to move, thereby driving the multiple pressing and cutting parts to move to press and cut the adhesive block. The present application can improve the preparation efficiency of the hot melt pressure-sensitive adhesive block; 2. By sliding different cutting pieces out and then locking them with air expansion pieces, different combinations of cutting pieces can be involved in cutting, and rubber blocks of different sizes can be cut out. In addition, driving the rotating drive piece can drive the cutting piece to rotate so that the present application can complete the horizontal and vertical cutting action. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of a rubber block preparation machine in an embodiment of the present application; Figure 2 It is a schematic diagram used to reflect the structure of the forming mold; Figure 3 It is a cross-sectional view used to reflect the injection device; Figure 4 It is a schematic diagram for reflecting the structure of the slitting device; Figure 5 It is a cross-sectional view used to reflect the slitting device; Figure 6 yes Figure 5 Enlarged view of part A.
[0024] Markings in the accompanying drawings: 1, frame; 11, conveying device; 111, connecting block; 12, cooling position; 2, injection device; 21, mixing kettle; 22, connecting box; 221, heating pipe; 23, feeding pipe; 24, discharge hose; 25, discharge head; 26, reciprocating feeding member; 27, control module; 28, temperature sensor; 3, cooling and molding device; 31, ring frame; 32, blowing member; 4, slitting device; 41, driving assembly; 411, frame; 412, vertical driving member ; 413, horizontal driving member; 414, rotary driving member; 42, mounting block; 421, mounting slot; 422, mounting slot; 423, air supply channel; 43, cutting member; 431, heating column; 432, blade; 44, locking assembly; 441, air expansion member; 45, ventilation hose; 46, air supply member; 47, reset spring; 5, molding mold; 51, box body; 511, connecting ear; 52, anti-sticking layer; 6, fixing frame; 61, vertical reciprocating driving member; 62, pressure plate. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] The embodiment of the present application discloses a glue block preparation machine, which is used to improve the preparation efficiency of hot-melt pressure-sensitive glue blocks.
[0028] Reference Figure 1 A rubber block preparation machine includes a frame 1, on which a material injection device 2, a cooling and molding device 3 and a slitting device 4 are installed. A conveying device 11 is also installed on the frame 1. The conveying device 11 is a belt conveyor device. The conveying device 11 is installed with a plurality of molding molds 5. The conveying device 11 can drive the molding molds 5 to flow between the material injection device 2, the cooling and molding device 3 and the slitting device 4; refer to Figure 2 The molding die 5 comprises a box body 51 with an upward opening. In this embodiment, the inner bottom surface of the box body 51 is square. The box body 51 is connected to the conveying device 11. The inner wall of the box body 51 is provided with an anti-sticking layer 52, such as a wax layer or a silicone oil coating.
[0029] The driving and conveying device 11 drives the box body 51 to the side of the injection device 2, and uses the injection device 2 to inject liquid hot-melt pressure-sensitive adhesive into the box body 51. Then, the driving and conveying device 11 drives the box body 51 to the side of the cooling and molding device 3, and uses the cooling and molding device 3 to cool the liquid hot-melt pressure-sensitive adhesive in the box body 51 into a solid state. Then, the driving and conveying device 11 drives the box body 51 to the slitting device 4, and the slitting device 4 cuts the solid hot-melt pressure-sensitive adhesive into adhesive blocks of a predetermined size.
[0030] Reference Figure 2 In order to adapt to different production requirements, a connecting ear 511 is provided on the box body 51, and a connecting block 111 is provided on the conveying device 11. The connecting ear 511 and the connecting block 111 are connected together with screws.
[0031] Reference Figure 3The injection device 2 includes a mixing kettle 21, which is used to mix and manufacture liquid hot-melt pressure-sensitive adhesive. The specific manufacturing process and the structure of the mixing kettle 21 are prior art and are not described here in detail. The mixing kettle 21 is installed on the frame 1, and the mixing kettle 21 is connected to a connecting box 22. The connecting box 22 includes a feed pipe 23 on the wall, and the connecting box 22 is connected to the connecting box 22 through the feed pipe 23; the connecting box 22 is also connected to a discharge hose 24, and the discharge hose 24 is connected to a discharge head 25. A reciprocating feeder 26 connected to the discharge head 25 is also installed on the connecting box 22, and the reciprocating feeder 26 is a cylinder.
[0032] The driving conveying device 11 drives the box body 51 to the bottom of the discharge head 25 , and drives the reciprocating feeding member 26 to drive the discharge head 25 to move downward so as to inject material into the box body 51 .
[0033] Reference Figure 3 Since the viscosity of the liquid hot melt pressure-sensitive adhesive is related to the temperature, when the temperature is too low, the viscosity of the liquid hot melt pressure-sensitive adhesive will increase, which will affect the fluidity of the liquid hot melt pressure-sensitive adhesive; in order to make the viscosity of the liquid hot melt pressure-sensitive adhesive controllable, a heating pipe 221 is buried in the connection box 22, and the connection box 22 is also equipped with a control module 27 and a temperature sensor 28. The temperature sensor 28 is located in the connection box 22, and the control module 27 is connected to the heating pipe 221 and the temperature sensor 28. The control module 27 controls the heating pipe 221 to work in response to the detection signal of the temperature sensor 28; when the temperature sensor 28 detects that the temperature of the liquid hot melt pressure-sensitive adhesive is too low, the temperature sensor 28 sends a signal to the control module 27, and the control module 27 controls the heating pipe 221 to work to heat the liquid hot melt pressure-sensitive adhesive.
[0034] Reference Figure 1 and Figure 2 In order to make the liquid hot melt pressure-sensitive adhesive inside the box body 51 flat, a fixing frame 6 is installed on the frame 1, and a vertical reciprocating driving member 61 is installed on the fixing frame 6. The vertical reciprocating driving member 61 is preferably a cylinder. A pressing plate 62 is installed on the vertical reciprocating driving member 61. The outer wall of the pressing plate 62 is matched with the inner wall of the box body 51. The vertical reciprocating driving member 61 can drive the pressing plate 62 to move downward into the box body 51 to flatten the liquid hot melt pressure-sensitive adhesive. In order to prevent the pressing plate 62 from adhering to the hot melt pressure-sensitive adhesive, an anti-sticking wax layer is provided at the lower end of the pressing plate 62.
[0035] Reference Figure 1 The cooling and forming device 3 includes a ring frame 31 connected to the frame 1, and a plurality of blowing members 32 are installed on the ring frame 31. The blowing members 32 are preferably hair dryers. A cooling position 12 is formed above the conveying device 11, and a plurality of blowing members 32 are arranged facing the cooling position 12 and surrounding the cooling position 12.
[0036] The driving conveying device 11 drives the box body 51 to the cooling position 12, and drives the plurality of blowing members 32 to blow air to the liquid hot-melt pressure-sensitive adhesive in the box body 51 so as to turn it into a solid.
[0037] Reference Figure 4 , Figure 5 and Figure 6 The slitting device 4 includes a driving component 41 installed on the frame 1, the driving component 41 is connected to a mounting block 42, a plurality of mounting slots 421 are provided on the mounting block 42, the mounting slots 421 are vertically arranged, each mounting slot 421 is slidably connected to a pressing and cutting piece 43, the pressing and cutting piece 43 can move up and down, and a plurality of pressing and cutting pieces 43 are equidistantly distributed on the left and right, and the driving component 41 can drive the plurality of pressing and cutting pieces 43 to move to press and cut the hot-melt pressure-sensitive adhesive block; the mounting block 42 is also equipped with a locking component 44 for locking the plurality of pressing and cutting pieces 43.
[0038] Reference Figure 5 Specifically, the driving assembly 41 includes a frame body 411 connected to the frame 1, the frame body 411 is equipped with a vertical driving member 412, the vertical driving member 412 is equipped with a horizontal driving member 413, the vertical driving member 412 and the horizontal driving member 413 are both cylinders, the horizontal driving member 413 is equipped with a rotating driving member 414, the rotating driving member 414 is also a cylinder, and the mounting block 42 is connected to the rotating driving member 414.
[0039] Reference Figure 5 and Figure 6 The locking assembly 44 includes a plurality of gas expansion members 441, such as rubber gas expansion strips. Each mounting slot 421 has a mounting slot 422 on its inner wall. One gas expansion member 441 is correspondingly arranged in one mounting slot 422. Each gas expansion member 441 is used to lock the pressing member 43 after expansion. The mounting block 42 has an air supply channel 423, which is connected to the inside of each gas expansion member 441. Figure 4 The mounting block 42 is provided with a ventilation hose 45 connected to the air supply passage 423 , and the ventilation hose 45 is connected to an air supply member 46 , which can maintain / stop supplying compressed gas to the air supply passage 423 .
[0040] Reference Figure 5 and Figure 6 A return spring 47 is also provided in the installation slot 421. One end of the return spring 47 is connected to the inner wall of the installation slot 421, and the other end of the return spring 47 is connected to the pressing member 43. Normally, the pressing member 43 does not participate in the pressing and cutting, and the return spring 47 is in a relaxed state. To allow the pressing member 43 to participate in the pressing and cutting, the pressing member 43 needs to be moved downward, and the return spring 47 will be compressed. In addition, in order to facilitate the pressing and cutting of the pressing member 43, the pressing and cutting member 43 includes a blade 432 at the bottom, so that the pressing and cutting member 43 can be pressed and cut easily. Figure 6For reference, the length of the blade 432 in the front-to-back direction is the same as the side length of the bottom surface of the box body 51. A heating column 431 is embedded in the pressing and cutting piece 43, which can heat the pressing and cutting piece 43, and the blade 432 can easily cut into the solid hot-melt pressure-sensitive adhesive.
[0041] The vertical driving member 412 and the horizontal driving member 413 are driven to drive the pressing and cutting member 43 to move and cut the solid hot-melt pressure-sensitive adhesive.
[0042] To change the size of the cut rubber block, it is necessary to first release the lock of all the cutting pieces 43, then manually move the cutting pieces 43 that need to be involved in the cutting downward, and then reuse the air supply piece 46 to supply compressed gas to the air supply channel 423 so that the air expansion piece 441 locks the cutting piece 43.
[0043] If the rubber block is to be cut horizontally or vertically, it is only necessary to drive the rotary driving member 414 to drive the plurality of pressing and cutting members 43 to be distributed front and back, and then adjust the position of the pressing and cutting members 43 that need to participate in the pressing and cutting according to the needs.
[0044] The implementation principle of a rubber block preparation machine in the embodiment of the present application is: The driving conveying device 11 drives the box body 51 to the bottom of the discharge head 25, and drives the reciprocating feeding member 26 to drive the discharge head 25 to move down close to the box body 51 so as to inject material into the box body 51; The driving conveying device 11 drives the box body 51 to the cooling position 12, and drives the plurality of blowing members 32 to blow air to the liquid hot melt pressure sensitive adhesive in the box body 51 so as to turn it into a solid; The air supply member 46 is driven to stop supplying compressed air to the air supply passage 423. At this time, the air expansion member 441 releases the lock on the pressing and cutting member 43. Then, the pressing and cutting member 43 that needs to participate in the pressing and cutting is manually moved down. Then, the air supply member 46 is used again to supply compressed air to the air supply passage 423 so that the air expansion member 441 locks the pressing and cutting member 43. The vertical driving member 412 and the horizontal driving member 413 are driven to drive the pressing and cutting member 43 to move and cut the solid hot-melt pressure-sensitive adhesive. Finally, when the box body 51 is transported by the transport device 11 to the point where the opening faces one side, the worker uses a tool to take out the rubber block in the box body 51 .
[0045] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A rubber block preparation machine, characterized in that: The invention comprises a frame (1), on which an injection device (2), a cooling and forming device (3) and a slitting device (4) are installed; a conveying device (11) is also installed on the frame (1), and a forming mold (5) is installed on the conveying device (11); the conveying device (11) is configured to drive the forming mold (5) to flow between the injection device (2), the cooling and forming device (3) and the slitting device (4); The molding die (5) comprises a box body (51) having an opening, the box body (51) is connected to a conveying device (11), and an anti-sticking layer (52) is provided on the inner wall of the box body (51); The slitting device (4) comprises a driving assembly (41) mounted on a frame (1), wherein the driving assembly (41) is connected to a mounting block (42), wherein a plurality of mounting through slots (421) are formed on the mounting block, wherein each of the mounting through slots (421) is slidably connected to a pressing and cutting member (43), wherein the plurality of pressing and cutting members (43) are distributed laterally and equidistantly, and wherein the driving assembly (41) is configured to drive the plurality of pressing and cutting members (43) to press and cut the hot-melt pressure-sensitive adhesive block; and the mounting block (42) is further provided with a locking assembly (44) for locking the plurality of pressing and cutting members (43).
2. A rubber block preparation machine according to claim 1, characterized in that: The driving assembly (41) comprises a frame body (411) connected to the frame (1); the frame body (411) is equipped with a vertical driving member (412); the vertical driving member (412) is equipped with a horizontal driving member (413); the horizontal driving member (413) is equipped with a rotating driving member (414); and the mounting block (42) is connected to the rotating driving member (414).
3. A rubber block preparation machine according to claim 1, characterized in that: The locking assembly (44) includes a plurality of inflatable parts (441), each of the inner walls of the mounting groove (421) is provided with an installation groove (422), one inflatable part (441) is correspondingly arranged in one installation groove (422), and each inflatable part (441) is used to lock the cutting part (43) after expansion; the mounting block (42) is provided with an air supply channel (423), the air supply channel (423) is connected to the inside of each inflatable part (441), and the mounting block (42) is provided with a ventilation hose (45) connected to the air supply channel (423), and the ventilation hose (45) is connected to the air supply part (46).
4. A rubber block preparation machine according to claim 3, characterized in that: A return spring (47) is also provided in the installation slot (421), one end of the return spring (47) is connected to the inner wall of the installation slot (421), and the other end is connected to the pressing and cutting piece (43).
5. The rubber block preparation machine according to claim 1, characterized in that: A heating column (431) is embedded in the pressing and cutting piece (43).
6. A rubber block preparation machine according to claim 1, characterized in that: The injection device (2) comprises a mixing kettle (21), the mixing kettle (21) is mounted on the frame (1), the mixing kettle (21) is connected to a connection box (22), the connection box (22) comprises a feed pipe (23) on the wall, the connection box (22) is connected to the connection box (22) via the feed pipe (23); the connection box (22) is also connected to a discharge hose (24), the discharge hose (24) is connected to a discharge head (25), and a reciprocating feeder (26) connected to the discharge head (25) is also mounted on the connection box (22).
7. A rubber block preparation machine according to claim 6, characterized in that: The connection box (22) is embedded with a heating pipe (221), and the connection box (22) is also equipped with a control module (27) and a temperature sensor (28), wherein the temperature sensor (28) is located in the connection box (22), the control module (27) is connected to both the heating pipe (221) and the temperature sensor (28), and the control module (27) controls the operation of the heating pipe (221) in response to a detection signal from the temperature sensor (28).
8. The rubber block preparation machine according to claim 1, characterized in that: The cooling and forming device (3) comprises a ring frame (31) connected to the frame (1), a plurality of blowing members (32) are installed on the ring frame (31), a cooling position (12) is formed above the conveying device (11), and the plurality of blowing members (32) are arranged around the cooling position (12).
9. A rubber block preparation machine according to claim 1, characterized in that: The box body (51) is provided with a connecting ear (511), the conveying device (11) is provided with a connecting block (111), and the connecting ear (511) and the connecting block (111) are connected together by screws.