Plate turnover device for photovoltaic module production

By designing a flip plate device for photovoltaic module production including a flip mechanism, a material push mechanism, a fastening mechanism and a transmission mechanism, the problem of physical consumption and inefficiency caused by manual pressing of the existing flip plate is solved, and the flip plate effect of efficient, energy-saving and protective sheet is achieved.

CN119551404APending Publication Date: 2025-03-04XUANCHENG CONCH CONSTR PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202411710148.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

When flipping the board, existing flipping boards require manual pressing, which causes workers to spend a lot of physical energy and inefficient.

Method used

A flip plate device for photovoltaic module production is designed, including a flip mechanism, a material push mechanism, a fastening mechanism and a transmission mechanism. The flip mechanism realizes the flip of the plate through the connecting rod and the flip rod. The material pushing mechanism uses the motor and the screw to push the plate to move. The fastening mechanism ensures the stability of the flip mechanism through the threaded connection and the insertion block limit block. The transmission mechanism adjusts the rotation of the flip mechanism through the belt and pulley.

Benefits of technology

This device can save manpower and improve the board flip efficiency. It is suitable for boards of different sizes and protects the board during the flip process. It has the functions of quickly flipping, saving manpower and protecting the board.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119551404A_ABST
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Abstract

The invention relates to the photovoltaic field, in particular to a plate turnover device for photovoltaic module production, which comprises a machine base, and a turnover mechanism is arranged on the machine base; the turnover mechanism is provided with a fastening mechanism, the fastening mechanism is used for fastening the turnover mechanism, and the transmission mechanism is used for adjusting the turnover mechanism to turn over. The overturning mechanism is used for overturning plates, manpower of carrying workers can be saved by overturning the plates through the overturning mechanism, the pushing mechanism is used for pushing the plates to move, the plates move from the overturning mechanism, the plate overturning efficiency is improved, adjustment can be conducted through the overturning mechanism, the plates of different sizes can be overturned, and the plate overturning efficiency is improved. The fastening mechanism is used for fastening the turnover mechanism, so that the turnover mechanism cannot be loosened during turnover when the turnover mechanism is turned over. When the plate turnover device is used, the plate turnover device has a quick plate turnover function; manpower is saved; and in addition, the effect of protecting the plates in the overturning process is achieved.
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Description

Technical Field

[0001] The invention relates to the field of photovoltaics, in particular to a panel turning device for producing photovoltaic modules. Background Art

[0002] When the existing flip plate flips the plate, it is necessary to manually step on the flip machine to make the mechanism supporting the plate move up and flip. However, long-term use requires workers to constantly bend and step on it. Therefore, workers need to expend a lot of physical strength when using it, and the efficiency will continue to decrease as the plates are continuously flipped. Summary of the invention

[0003] In view of the problems in the prior art, the present invention provides a panel turning device for producing photovoltaic modules.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a flipping device for photovoltaic module production, including a machine base, a flipping mechanism is arranged on the machine base, the flipping mechanism is used to flip the plate, and a pushing mechanism is arranged on the machine base, the pushing mechanism is used to push the flipped plate; a fastening mechanism is arranged on the flipping mechanism, the fastening mechanism is used to fasten the flipping mechanism, and a transmission mechanism is arranged inside the machine base, and the transmission mechanism is used to adjust the flipping mechanism for flipping.

[0005] Preferably, the flipping mechanism includes support plates arranged on both sides of the machine base, connecting rods are arranged on the support plates, a flipping rod is arranged on the connecting rod, a flipping groove is arranged on the flipping rod, a support rod is arranged on the flipping groove, the support rod rotates inside the flipping groove, a support plate is arranged on the support rod, the flipping groove is provided with a swivel pin, and the swivel pin is used to connect the support rod.

[0006] Preferably, a rod groove is provided inside the flip rod, a movable rod is provided inside the rod groove, a baffle is provided at the end of the movable rod, the baffle and the support plate are used to clamp the plate, the movable rod slides inside the rod groove, an adjustment plate is provided at the end of the movable rod, a plurality of second limit blocks are provided on the movable rod, a limit groove is provided between two of the second limit blocks, a fixing sleeve is provided on the flip rod, and the fastening mechanism passes through the fixing sleeve and cooperates with the limit groove.

[0007] Preferably, the pushing mechanism includes a first motor arranged on one side of the machine base, a screw rod is arranged on the first motor, a slide seat is arranged on the screw rod, a guide block is arranged on the slide seat, a support plate is arranged on the machine base, guide grooves are arranged on the machine base and the support plate, and the guide block slides on the guide groove.

[0008] Preferably, an inner cavity is provided inside the sliding seat, a first limit block is provided inside the inner cavity, a first elastic member is provided below the first limit block, the first elastic member is used to push the first limit block to reset, a support rod is provided on the first limit block, a rod groove is provided on the support rod, a torsion spring is installed inside the rod groove, a connecting pin is installed inside the rod groove, a push rod is provided on the connecting pin, and the push rod is used to push the plate to move; the inner cavity and the first limit block are both square structures.

[0009] Preferably, the transmission mechanism includes a second motor arranged inside the base, a driving wheel is arranged on the output end of the second motor, a driven wheel is arranged on one side of the driving wheel, a transmission rod is arranged inside the base, the transmission rod is connected to the driven wheel, a pulley is arranged on the transmission rod, another pulley is arranged inside the support plate, and belts are arranged on the two pulleys.

[0010] Preferably, the fastening mechanism includes a fixed block arranged on the fixed sleeve, the fixed block and the fixed sleeve are connected by a thread, the fixed block is provided with a fastening rod, the fastening rod is provided with a torque, the fastening block is provided with an insert block, and the insert block is engaged with the limit groove.

[0011] Beneficial effects:

[0012] The flipping mechanism is used to flip the plate, and flipping the plate by the flipping mechanism can save the manpower of the porters. The pushing mechanism is used to push the plate to move, and the plate moves from the flipping mechanism, which improves the efficiency of the plate flipping. The flipping mechanism can be adjusted to flip plates of different sizes. The fastening mechanism is used to fasten the flipping mechanism, so that the flipping mechanism will not loosen when flipping. When the flipping device is used, it has the function of quickly flipping the plate, saving manpower, and protecting the plate during the flipping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 It is one of the cross-sectional views of the present invention;

[0016] Figure 3 for Figure 2 A is an enlarged structural diagram;

[0017] Figure 4 This is the second cross-sectional view of the present invention;

[0018] Figure 5 This is the third cross-sectional view of the present invention;

[0019] Figure 6 for Figure 5 The enlarged structural diagram at B in FIG.

[0020] In the figure: 1, machine base; 2, material pushing mechanism; 21, screw rod; 22, support plate; 23, guide groove; 24, first motor; 25, slide seat; 26, inner cavity; 27, first elastic member; 28, first limit block; 29, support rod; 210, push rod; 211, rod groove; 212, connecting pin; 213, torsion spring; 3, turning mechanism; 31, turning rod; 32, turning groove; 33, support plate; 34, support rod; 35, Rotating pin; 36, connecting rod; 37, supporting plate; 38, adjusting plate; 39, fixing sleeve; 310, second limiting block; 311, limiting groove; 312, movable rod; 301, baffle; 4, fastening mechanism; 41, turning wheel; 42, fastening rod; 43, fixing block; 44, insert block; 5, transmission mechanism; 51, second motor; 52, driving wheel; 53, driven wheel; 54, transmission rod; 55, belt; 56, pulley. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0022] In one embodiment, please refer to the attached manual. Figure 1-6 As shown, a flipping device for photovoltaic module production described in the present invention includes a machine base 1, on which a flipping mechanism 3 is arranged, and the flipping mechanism 3 is used to flip the plate. A pushing mechanism 2 is arranged on the machine base 1, and the pushing mechanism 2 is used to push the flipped plate; a fastening mechanism 4 is arranged on the flipping mechanism 3, and the fastening mechanism 4 is used to fasten the flipping mechanism 3; a transmission mechanism 5 is arranged inside the machine base 1, and the transmission mechanism 5 is used to adjust the flipping mechanism 3 for flipping.

[0023] The flipping mechanism 3 is used to flip the plate, and flipping the plate by the flipping mechanism 3 can save manpower of the porter. The pushing mechanism 2 is used to push the plate to move, and the plate moves from the flipping mechanism 3, which improves the efficiency of the plate flipping. The flipping mechanism 3 can be adjusted to flip plates of different sizes. The fastening mechanism 4 is used to fasten the flipping mechanism 3, so that the flipping mechanism 3 will not loosen when flipping. When the flipping device is used, it has the function of quickly flipping the plate, saving manpower, and protecting the plate during the flipping process.

[0024] The flip mechanism 3 includes a support plate 37 arranged on both sides of the machine base 1, a connecting rod 36 is arranged on the support plate 37, a flip rod 31 is arranged on the connecting rod 36, a flip groove 32 is arranged on the flip rod 31, a support rod 34 is arranged on the flip groove 32, the support rod 34 rotates inside the flip groove 32, a support plate 33 is arranged on the support rod 34, the support plate 33 is used to support the plate 37 material, and a rotating pin 35 is arranged inside the flip groove 32, and the rotating pin 35 is used to connect the support rod 34.

[0025] A rod groove 211 is provided inside the flip rod 31, and a movable rod 312 is provided inside the rod groove 211. A baffle 301 is provided at the end of the movable rod 312. The baffle 301 and the support plate 33 are used to clamp the plate. The movable rod 312 slides inside the rod groove 211, and an adjustment plate 38 is provided at the end of the movable rod 312. A plurality of second limit blocks 310 are provided on the movable rod 312, and a limit groove 311 is provided between two of the second limit blocks 310. A fixing sleeve 39 is provided on the flip rod 31, and the fastening mechanism 4 passes through the fixing sleeve 39 and cooperates with the limit groove 311.

[0026] The transmission mechanism 5 is set to rotate and drive the connecting rod 36 to rotate, and the rotation of the connecting rod 36 drives the flip rod 31 to rotate synchronously, and the flip rod 31 rotates to an inclined position, and then when the flip rod 31 is in contact with the plate, the support plate 33 is easy to fit with the plate under the action of gravity, and the transmission mechanism 5 drives the plate to flip in the opposite direction. When the plate is in contact with the flip rod 31 and the support plate 33 cooperates with the baffle 301; the movable rod 312 is set to slide inside the flip rod 31, so that the movable rod 312 is adjusted, and the movement of the movable rod 312 drives the adjustment plate 38 to move, so that the adjustment plate 38 moves to a suitable position, which is convenient for placing the plate on the flip rod 31; after the adjustment plate 38 moves to a suitable position, it is fixed by the fastening mechanism 4.

[0027] The pushing mechanism 2 includes a first motor 24 arranged on one side of the machine base 1, a screw rod 21 is arranged on the first motor 24, a slide 25 is arranged on the screw rod 21, a guide block is arranged on the slide 25, a support plate 22 is arranged on the machine base 1, a guide groove 23 is arranged on the machine base 1 and the support plate 22, and the guide block slides on the guide groove 23.

[0028] The slide seat 25 is provided with an inner cavity 26, and a first limit block 28 is provided inside the inner cavity 26. A first elastic member 27 is provided below the first limit block 28, and the first elastic member 27 is used to push the first limit block 28 to reset. A support rod 29 is provided on the first limit block 28, and a rod groove 211 is provided on the support rod 29. A torsion spring 213 is installed inside the rod groove 211, and a connecting pin 212 is installed inside the rod groove 211. A push rod 210 is provided on the connecting pin 212, and the push rod 210 is used to push the plate to move; the inner cavity 26 and the first limit block 28 are both square structures.

[0029] When the plate is fitted on the push rod 210, the top of the push rod 210 is an arc-shaped surface. When the plate contacts the push rod 210, the push rod 210 will flip over. In order to prevent the plate from being scratched by excessive friction when the plate is squeezed by the push rod 210, the first limit block 28 will shrink inside the inner cavity 26; when the push rod 210 slides over the plate, the push rod 210 is reset under the action of the torsion spring 213; the first limit block 28 is reset under the action of the first elastic member 27; therefore, when the first motor 24 drives the screw rod 21 to rotate, the screw rod 21 drives the slide 25 to slide, and the cooperation of the set guide groove 23 and the guide block makes the slide 25 smoother during the sliding process.

[0030] The transmission mechanism 5 includes a second motor 51 arranged inside the base 1, a driving wheel 52 is arranged on the output end of the second motor 51, a driven wheel 53 is arranged on one side of the driving wheel 52, a transmission rod 54 is arranged inside the base 1, the transmission rod 54 is connected to the driven wheel 53, a pulley 56 is arranged on the transmission rod 54, another pulley 56 is arranged inside the support plate 37, and belts 55 are sleeved on the two pulleys 56.

[0031] The second motor 51 is set to rotate, driving the driving wheel 52 to rotate, the driving wheel 52 rotates and drives the driven wheel 53 to rotate, the driven wheel 53 rotates the transmission rod 54, and the transmission rod 54 is provided with a pulley 56. The pulley 56 drives another pulley 56 to rotate through a belt 55, and the pulley 56 synchronously drives the flip rod 31 to rotate.

[0032] The fastening mechanism 4 includes a fixing block 43 arranged on the fixing sleeve 39, the fixing block 43 and the fixing sleeve 39 are connected by threads, a fixing rod 42 is arranged on the fixing block 43, a turning knob 41 is arranged on the fixing rod 42, and an insert block 44 is arranged on the fastening block, and the insert block 44 is engaged with the limiting groove 311.

[0033] By cooperating with the fixing block 43 and the fixing sleeve 39 , when the insert block 44 enters into the limiting groove 311 , the insert block 44 limits the movable rod 312 , so that the movable rod 312 cannot slide inside the flip rod 31 .

[0034] When the present invention is in use, when the second motor 51 rotates, it drives the driving wheel 52 to rotate, the driving wheel 52 rotates to drive the driven wheel 53 to rotate, the driven wheel 53 rotates the transmission rod 54, and the transmission rod 54 is provided with a pulley 56. The pulley 56 drives another pulley 56 to rotate through the belt 55, and the pulley 56 synchronously drives the flip rod 31 to rotate. The connecting rod 36 rotates to drive the flipping rod 31 to rotate synchronously, and the flipping rod 31 rotates to an inclined position. Then, when the flipping rod 31 is in contact with the plate, the support plate 33 is easy to be in contact with the plate under the action of gravity, and the transmission mechanism 5 drives the plate to flip in the opposite direction. When the plate is in contact with the flipping rod 31 and the support plate 33 cooperates with the baffle 301; the movable rod 312 is set to slide inside the flipping rod 31, so that the movable rod 312 is adjusted, and the movement of the movable rod 312 drives the adjustment plate 38 to move, so that the adjustment plate 38 moves to a suitable position, which is convenient for placing the plate on the flipping rod 31; after the adjustment plate 38 moves to a suitable position, when the plate is in contact with the push rod 210, the top of the push rod 210 is an arc-shaped surface, and when the plate contacts the push rod 210, the push rod 2 10 will flip over. In order to prevent the plate from being scratched by excessive friction when the plate is squeezed by the push rod 210, the first limit block 28 will shrink inside the inner cavity 26; when the push rod 210 slides over the plate, the push rod 210 is reset under the action of the torsion spring 213; the first limit block 28 is reset under the action of the first elastic member 27; so that when the first motor 24 drives the screw rod 21 to rotate, the screw rod 21 drives the slide 25 to slide, and the slide 25 is smoother during the sliding process through the cooperation of the set guide groove 23 and the guide block; the fixed block 43 and the fixed sleeve 39 cooperate, and when the insert block 44 enters the inside of the limit groove 311, the insert block 44 limits the movable rod 312, so that the movable rod 312 cannot slide inside the flip rod 31.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A panel turning device for photovoltaic module production, characterized in that: The invention comprises a machine base (1), wherein a turning mechanism (3) is arranged on the machine base (1), wherein the turning mechanism (3) is used to turn over a plate, and a pushing mechanism (2) is arranged on the machine base (1), wherein the pushing mechanism (2) is used to push the turned plate; a fastening mechanism (4) is arranged on the turning mechanism (3), wherein the fastening mechanism (4) is used to fasten the turning mechanism (3); and a transmission mechanism (5) is arranged inside the machine base (1), wherein the transmission mechanism (5) is used to adjust the turning mechanism (3) to turn over.

2. A photovoltaic module production flipping device according to claim 1, characterized in that: The flip mechanism (3) comprises a support plate (37) arranged on both sides of the machine base (1); a connecting rod (36) is arranged on the support plate (37); a flip rod (31) is arranged on the connecting rod (36); a flip groove (32) is arranged on the flip rod (31); a support rod (34) is arranged on the flip groove (32); the support rod (34) rotates inside the flip groove (32); a support plate (33) is arranged on the support rod (34); the support plate (33) is used to support the plate (37); a rotating pin (35) is arranged inside the flip groove (32); the rotating pin (35) is used to connect the support rod (34).

3. A photovoltaic module production flipping device according to claim 2, characterized in that: A rod groove (211) is provided inside the flip rod (31), a movable rod (312) is provided inside the rod groove (211), a baffle (301) is provided at the end of the movable rod (312), the baffle (301) and the support plate (33) cooperate to clamp the plate, the movable rod (312) slides inside the rod groove (211), an adjustment plate (38) is provided at the end of the movable rod (312), a plurality of second limit blocks (310) are provided on the movable rod (312), a limit groove (311) is provided between two of the second limit blocks (310), a fixing sleeve (39) is provided on the flip rod (31), and the fastening mechanism (4) passes through the fixing sleeve (39) and cooperates with the limit groove (311).

4. A photovoltaic module production flipping device according to claim 3, characterized in that: The pushing mechanism (2) comprises a first motor (24) arranged on one side of a machine base (1); a screw rod (21) is arranged on the first motor (24); a slide seat (25) is arranged on the screw rod (21); a guide block is arranged on the slide seat (25); a support plate (22) is arranged on the machine base (1); guide grooves (23) are arranged on the machine base (1) and the support plate (22); and the guide block slides on the guide groove (23).

5. A photovoltaic module production flipping device according to claim 4, characterized in that: An inner cavity (26) is arranged inside the sliding seat (25), a first limit block (28) is arranged inside the inner cavity (26), a first elastic member (27) is arranged below the first limit block (28), the first elastic member (27) is used to push the first limit block (28) to reset, a support rod (29) is arranged on the first limit block (28), a rod groove (211) is arranged on the support rod (29), a torsion spring (213) is installed inside the rod groove (211), a connecting pin (212) is installed inside the rod groove (211), a pushing rod (210) is arranged on the connecting pin (212), and the pushing rod (210) is used to push the plate to move; the inner cavity (26) and the first limit block (28) are both square structures.

6. A photovoltaic module production flipping device according to claim 5, characterized in that: The transmission mechanism (5) comprises a second motor (51) arranged inside the machine base (1); a driving wheel (52) is arranged on the output end of the second motor (51); a driven wheel (53) is arranged on one side of the driving wheel (52); a transmission rod (54) is arranged inside the machine base (1); the transmission rod (54) is connected to the driven wheel (53); a pulley (56) is arranged on the transmission rod (54); another pulley (56) is arranged inside the support plate (37); and belts (55) are sleeved on the two pulleys (56).

7. A photovoltaic module production flipping device according to claim 6, characterized in that: The fastening mechanism (4) comprises a fixing block (43) arranged on the fixing sleeve (39), the fixing block (43) and the fixing sleeve (39) being connected via a thread, a fixing rod (42) being arranged on the fixing block (43), a turning knob (41) being arranged on the fixing rod (42), an inserting block (44) being arranged on the fixing block, and the inserting block (44) being engaged with the limiting groove (311).

Citation Information

Patent Citations

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