New energy automobile battery assembling and disassembling auxiliary device
By designing a loading and unloading auxiliary device for disassembly of new energy vehicles, and using placement brackets and blocking components to connect and block the battery module, the safety hazards and difficulties in disassembly of new energy vehicles are solved, and the stable disassembly of the battery module and the safety guarantee of maintenance personnel is achieved.
Patent Information
- Application Number
- CN202411565205.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-03-04
AI Technical Summary
There are safety hazards during the disassembly of new energy vehicles, and the battery may suddenly fall off, and existing car lifts are difficult to effectively support the battery module, resulting in difficulty and inconvenience in disassembly.
A new energy vehicle battery loading and unloading auxiliary device is designed including a load-bearing body, a fixed roof panel, a gear-reducing motor, a load-bearing slider, a telescopic load-bearing support arm, a guide rod, a bracket and a limiting member. By placing the bracket and a blocking assembly, the battery module is secured and blocked to ensure the stability and safety of the battery module during the disassembly.
It effectively avoids the risk of battery module falling during disassembly, ensures the safety of maintenance personnel, and improves the efficiency and convenience of battery disassembly.
Smart Images

Figure CN119551597A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicle battery replacement, and in particular to a new energy vehicle battery loading and unloading auxiliary device. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional automotive fuels as their power source and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures.
[0003] The more common new energy vehicles mainly use electricity as the vehicle energy source. The battery module, electrical system, thermal management system and BMS are packaged in a shell to form the main body of the power battery system, which is usually located at the bottom of the frame and is large in size. When the battery of the new energy vehicle needs to be replaced or repaired, the new energy vehicle needs to be lifted before it can be disassembled.
[0004] As for the existing new energy vehicle battery disassembly process, the disassembly process uses a car lift that is often used in traditional fuel vehicles. Unlike electric vehicles, the chassis structure and layout of fuel vehicles are different. There is no large battery like that required for electric vehicles at the bottom of the fuel vehicle. After a simple lift, the fuel vehicle can be repaired directly under the vehicle. For electric vehicles, the damage and repair of the power supply module requires the entire vehicle to be lifted, and then the battery and related components at the bottom of the vehicle body are removed before repair. The battery, as the power supply source of the vehicle, is so large and heavy that it is not something that an ordinary person can lift and bear. The battery module as a whole may suddenly fall during the disassembly process, and there are serious safety hazards when maintenance personnel stand under the vehicle to disassemble. The process of removing the battery is often accompanied by the need for additional auxiliary support for the battery, which leads to the use of existing car lifts for battery repairs of such new energy vehicles. It is difficult and inconvenient to use. Summary of the invention
[0005] In order to overcome the above-mentioned shortcomings of the prior art, a new energy vehicle battery loading and unloading auxiliary device is provided.
[0006] Technical solution: A new energy vehicle battery loading and unloading auxiliary device, including a load-bearing body, a fixed top plate, a reduction motor, a load-bearing slider, a telescopic load-bearing support arm, a guide rod, a placement bracket and a limit piece. The bottom of both sides of the fixed top plate are symmetrically fixed to the load-bearing body, and the reduction motors are installed on the load-bearing bodies on both sides. The load-bearing slider is longitudinally slidably connected to the load-bearing slider, and the load-bearing slider and the reduction motor are connected to rise and fall through a spiral transmission connection. The two sides of the load-bearing slider are hinged with telescopic load-bearing support arms, and the load-bearing slider is slidably connected to the guide rod, and the guide rods on both sides are jointly fixed to the placement bracket. The load-bearing slider is slidably connected to the limit piece, and the guide rod is provided with a hole, and the limit piece slides in a sliding fit with the hole.
[0007] In addition, it is particularly preferred that the limit member consists of an N-shaped frame and a limit rod, the load-bearing slider is slidably connected to the N-shaped frame, the limit rod is fixed to the N-shaped frame, and the limit rod is slidably fitted with the hole on the guide rod.
[0008] In addition, it is particularly preferred that a pushing component is also included, and the pushing component is arranged on the load-bearing body; the pushing component includes a first connecting plate, a push rod, a second connecting plate, a sliding plate and a first spring, the bottom of the fixed top plate is symmetrically slidably connected to the sliding plate, the sliding plates on both sides are jointly fixed to the first spring, the load-bearing body is slidably connected to the push rod, and the first connecting plate and the second connecting plate are movably connected to the push rod, the first connecting plate is hinged to the sliding plate, and the second connecting plate is slidably hinged to the telescopic load-bearing support arm.
[0009] In addition, it is particularly preferred that a pulling assembly is further included, and the pulling assembly is arranged on the fixed top plate; the pulling assembly includes a dual-axis motor, a winding wheel and a pull rope, the dual-axis motor is installed on the fixed top plate, the winding wheel is fixedly connected to the output shaft of the dual-axis motor, one end of the pull rope is fixedly connected to the winding wheel, and the other ends of the pull ropes on both sides are respectively fixedly connected to the sliding plates on both sides.
[0010] In addition, it is particularly preferred that a disengagement component is also included, and the disengagement component is arranged on the load-bearing body; the disengagement component includes a fixed rod, a wedge-shaped push plate and a second spring, the fixed rod is fixedly connected to the load-bearing body, the wedge-shaped push plate is fixedly connected to the fixed rod, a second spring is arranged between the N-type frame and the load-bearing slider, and the wedge-shaped push plate is in sliding contact with the N-type frame.
[0011] In addition, it is particularly preferred that a marking component is further included, and the marking component is arranged on the fixed top plate; the marking component includes an extension frame and an identification plate, the extension frame is fixedly connected to the fixed top plate, and the identification plate is fixedly connected to the lower part of the extension frame.
[0012] In addition, it is particularly preferred that a blocking component is also included, and the blocking component is arranged on the placement bracket; the blocking component includes an extension plate, a blocking plate, a limiting plug and a third spring, the extension plate is symmetrically fixed on the placement bracket, the blocking plate is slidably connected to the extension plate, the limiting plug is slidably connected to the blocking plate, the third spring is arranged between the limiting plug and the blocking plate, and limiting holes are evenly opened on the extension plate, and the limiting plug is slidably fitted with the limiting holes.
[0013] Furthermore, it is particularly preferred that a friction pad is threadedly connected to the movable arm of the telescopic load-bearing support arm.
[0014] The present invention adopts a placement bracket that can be lifted up and down to preventively support the battery module of the new energy vehicle whose battery needs to be removed, effectively preventing the maintenance personnel from suddenly dropping the battery during the battery removal process, ensuring the safety of the user, and also effectively helping the maintenance personnel to complete the disassembly work more efficiently; the battery module that falls on the placement bracket is blocked by a blocking component, which can prevent the battery module from slipping and falling during the downward movement of the placement bracket, ensuring the safety of the maintenance personnel while protecting the battery module from damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0016] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.
[0017] Figure 3 It is a schematic diagram of the specific structure of the limiting member of the present invention.
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the pushing component of the present invention.
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the pulling assembly of the present invention.
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the separation component of the present invention.
[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the marking component of the present invention.
[0022] Figure 8 It is a schematic diagram of the three-dimensional structure of the barrier component of the present invention.
[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of the blocking component of the present invention from another viewing angle.
[0024] In the figure: 1. load-bearing body, 1a. fixed top plate, 2. reduction motor, 3. load-bearing slider, 4. telescopic load-bearing support arm, 5. guide rod, 6. placement bracket, 7. limit member, 71. N-type frame, 72. limit rod, 8. pushing assembly, 81. first connecting plate, 82. push rod, 83. second connecting plate, 84. sliding plate, 85. first spring, 9. pulling assembly, 91. dual-axis motor, 92. winding wheel, 93. pull rope, 10. disengagement assembly, 101. fixed rod, 102. wedge-shaped push plate, 103. second spring, 11. marking assembly, 111. extension frame, 112. identification plate, 12. blocking assembly, 121. extension plate, 122. blocking plate, 123. limit plug, 124. third spring, 125. limit hole. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention. Example 1
[0026] A new energy vehicle battery loading and unloading auxiliary device, such as Figure 1-Figure 3 As shown, it includes a load-bearing body 1, a fixed top plate 1a, a reduction motor 2, a load-bearing slider 3, a telescopic load-bearing support arm 4, a guide rod 5, a placement bracket 6 and a limit piece 7. The load-bearing body 1 is symmetrically fixed to the bottom of the left and right sides of the fixed top plate 1a by bolts. The load-bearing body 1 is used as a main load-bearing column. The reduction motor 2 is installed on the load-bearing body 1 on both sides. The load-bearing body 1 is connected with a screw rod for rotation. The load-bearing slider 3 is longitudinally slidably connected to the load-bearing body 1 and is threadedly connected to the screw rod. The reduction motor 2 drives the screw rod to rotate so that the load-bearing slider 3 is raised and lowered. The front and rear sides of the load-bearing slider 3 are hinged with the telescopic load-bearing support arm 4. The movable arm of the telescopic load-bearing support arm 4 is threadedly connected with a friction pad, which will not slip after contacting the underframe, thereby helping to improve stability. The load-bearing slider 3 is slidably connected to the guide rod 5 in a longitudinal sliding manner. The guide rods 5 on the left and right sides are jointly fixed to the placement bracket 6. The load-bearing slider 3 is slidably connected to the limit piece 7. A hole is opened on the guide rod 5, and the limit piece 7 is slidably fitted with the hole.
[0027] like Figure 1 and Figure 3 As shown, the limiting member 7 is composed of an N-shaped frame 71 and a limiting rod 72. The load-bearing slider 3 is slidably connected to the N-shaped frame 71, and the limiting rod 72 is fixed to the N-shaped frame 71. The limiting rod 72 is slidably fitted with the hole on the guide rod 5. In the initial state, after the limiting rod 72 is inserted into the hole of the guide rod 5, the bracket 6 is placed close to the bottom of the vehicle. After the vehicle body is lifted and the limiting rod 72 is pulled apart from the hole of the guide rod 5, the bracket 6 slides down and can be pulled farther away from the bottom of the vehicle.
[0028] like Figure 1 and Figure 4As shown, it also includes a pushing component 8, and the pushing component 8 is arranged on the load-bearing body 1; the pushing component 8 includes a first connecting plate 81, a push rod 82, a second connecting plate 83, a sliding plate 84 and a first spring 85, the sliding plate 84 is symmetrically slidably connected to the bottom of the fixed top plate 1a, and the sliding plates 84 on both sides are jointly fixed to the first spring 85, and the first spring 85 is used to keep the sliding plates 84 on the front and rear sides away from each other, and the push rod 82 is slidably connected to the load-bearing body 1 in a horizontal left and right sliding manner, and the first connecting plate 81 and the second connecting plate 83 are movably connected to the push rod 82 respectively, the first connecting plate 81 is hinged to the sliding plate 84, and the second connecting plate 83 is slidably hinged to the telescopic load-bearing support arm 4.
[0029] like Figure 1 and Figure 5 As shown, it also includes a pulling component 9, and the pulling component 9 is arranged on the fixed top plate 1a; the pulling component 9 includes a dual-axis motor 91, a winding wheel 92 and a pull rope 93, the dual-axis motor 91 is installed on the fixed top plate 1a, the winding wheel 92 is fixedly connected to the output shaft of the dual-axis motor 91, one end of the pull rope 93 is fixedly connected to the winding wheel 92, and the other ends of the pull ropes 93 on both sides are respectively fixedly connected to the sliding plates 84 on both sides.
[0030] When in use, the load-bearing body 1 is installed in a fixed place. After it is stabilized, the new energy vehicle is driven between the two load-bearing bodies 1. At this time, the placement bracket 6 is located at the bottom of the vehicle, and the winding wheel 92 is driven by the dual-axis motor 91 to rotate and rotate the winding rope 93, thereby pulling the sliding plates 84 closer to each other, and the movement of the sliding plates 84 makes the first connecting plate 81 tilt and pull the push rod 82, and the push rods 82 on the left and right sides slide closer to each other, so that the second connecting plate 83 pushes the telescopic load-bearing support arm 4 to rotate, and the telescopic load-bearing support arm 4 is extended into the bottom of the vehicle and located under the frame. At this time, the load-bearing slider 3 can be driven to move up by the reduction motor 2, and the telescopic load-bearing support arm 4 follows the load-bearing slider 3. The heavy slide block 3 moves up and lifts the new energy vehicle, and the placement bracket 6 moves up with it at this time. After the new energy vehicle rises to a certain height, it can stop, and then the battery module under the vehicle can be disassembled. After the battery module is disassembled, the battery module can be directly supported by the placement bracket 6, and then the limit piece 7 is pulled out to release the sliding restriction on the guide rod 5, and the placement bracket 6 slides down a distance to increase the distance between the battery module and the vehicle body, and then the reduction motor 2 can be slowly lowered to a suitable height, and then the battery module can be removed. In this way, the safety of maintenance personnel can be effectively protected during the disassembly of the new energy battery. Example 2
[0031] On the basis of Example 1, Figure 1 and Figure 6As shown, it also includes a disengagement assembly 10, which is arranged on the load-bearing body 1; the disengagement assembly 10 includes a fixing rod 101, a wedge-shaped push plate 102 and a second spring 103, the fixing rod 101 is welded on the load-bearing body 1, the wedge-shaped push plate 102 is welded on the fixing rod 101, and a second spring 103 is arranged between the N-shaped frame 71 and the load-bearing slider 3, and the second spring 103 keeps the N-shaped frame 71 always sliding with the limit rod 72 into the hole of the guide rod 5, and the wedge-shaped push plate 102 and the load-bearing slider 3 are connected. The N-shaped frame 71 is in sliding contact, and as the load-bearing slider 3 continues to move upward, the wedge-shaped push plate 102 will eventually contact the N-shaped frame 71 and push the N-shaped frame 71 to slide, thereby causing the limit rod 72 to slide out of the hole in the guide rod 5, thereby releasing the sliding restriction on the guide rod 5. As the load-bearing slider 3 descends, the placement bracket 6 first contacts the ground until the load-bearing slider 3 contacts the ground, and the hole in the guide rod 5 is realigned with the limit rod 72, allowing the limit rod 72 to penetrate into the hole again.
[0032] like Figure 1 and Figure 7 As shown, it also includes a marking component 11, and the marking component 11 is set on the fixed top plate 1a; the marking component 11 includes an extension frame 111 and an identification plate 112, the extension frame 111 is welded on the fixed top plate 1a, and the identification plate 112 is fixedly connected to the lower part of the extension frame 111. When the new energy vehicle moves in, the identification plate 112 can be used as a reference to align the sliding extension position of the telescopic load-bearing arm 4.
[0033] like Figure 1 , Figure 8 and Fig. 9 As shown, it also includes a blocking component 12, and the blocking component 12 is arranged on the placement bracket 6; the blocking component 12 includes an extension plate 121, a blocking plate 122, a limiting plug rod 123 and a third spring 124, the extension plate 121 is welded symmetrically front and back on the placement bracket 6, the extension plate 121 is slidably connected to the blocking plate 122, the blocking plate 124 can limit the battery module from sliding back and forth and falling off on the placement bracket 6, and ensure the stability of the battery module, the limiting plug rod 123 is slidably connected to the blocking plate 122, and a third spring 124 is arranged between the limiting plug rod 123 and the blocking plate 122, and limiting holes 125 are evenly opened on the extension plate 121, the third spring 124 is used to keep the limiting plug rod 123 tightly inserted in the limiting hole 125 and will not fall off, and the limiting plug rod 123 can be inserted into different limiting holes 125 to adjust different spacing sizes to adapt to different battery modules.
[0034] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the appended claims of the application.
Claims
1. A new energy vehicle battery loading and unloading auxiliary device, comprising a load-bearing body (1), a fixed top plate (1a), a reduction motor (2) and a load-bearing slide block (3), wherein the bottoms of both sides of the fixed top plate (1a) are symmetrically fixed to the load-bearing body (1), the reduction motors (2) are installed on the load-bearing bodies (1) on both sides, and the load-bearing slide block (3) is longitudinally slidably connected to the load-bearing body (1), wherein: The invention also comprises a telescopic load-bearing support arm (4), a guide rod (5), a placement bracket (6) and a stopper (7); the load-bearing slider (3) is connected to the reduction motor (2) by a screw transmission for lifting and lowering; the two sides of the load-bearing slider (3) are hingedly connected to the telescopic load-bearing support arm (4); the load-bearing slider (3) is slidably connected to the guide rod (5); the guide rods (5) on both sides are fixedly connected to the placement bracket (6); the load-bearing slider (3) is slidably connected to the stopper (7); a hole is formed on the guide rod (5); and the stopper (7) is slidably fitted in the hole.
2. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 1, characterized in that: The limiting member (7) is composed of an N-shaped frame (71) and a limiting rod (72); the load-bearing slider (3) is slidably connected to the N-shaped frame (71); the limiting rod (72) is fixedly connected to the N-shaped frame (71); and the limiting rod (72) is slidably engaged with a hole on the guide rod (5).
3. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 2, characterized in that: It also includes a pushing component (8), and the pushing component (8) is arranged on the load-bearing body (1).
4. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 3, characterized in that: The pushing assembly (8) comprises a first connecting plate (81), a push rod (82), a second connecting plate (83), a sliding plate (84) and a first spring (85); the bottom of the fixed top plate (1a) is symmetrically slidably connected to the sliding plate (84); the sliding plates (84) on both sides are fixedly connected to the first spring (85); the load-bearing body (1) is slidably connected to the push rod (82); the push rod (82) is movably connected to the first connecting plate (81) and the second connecting plate (83); the first connecting plate (81) is hinged to the sliding plate (84); the second connecting plate (83) is slidably hinged to the telescopic load-bearing support arm (4).
5. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 4, characterized in that: It also includes a pulling assembly (9), which is arranged on the fixed top plate (1a); the pulling assembly (9) includes a double-axis motor (91), a winding wheel (92) and a pulling rope (93); the double-axis motor (91) is installed on the fixed top plate (1a); the winding wheel (92) is fixedly connected to the output shaft of the double-axis motor (91); one end of the pulling rope (93) is fixedly connected to the winding wheel (92); and the other ends of the pulling ropes (93) on both sides are respectively fixedly connected to the sliding plates (84) on both sides.
6. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 5, characterized in that: It also includes a detachment component (10), and the detachment component (10) is arranged on the load-bearing body (1).
7. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 6, characterized in that: The disengagement assembly (10) comprises a fixed rod (101), a wedge-shaped push plate (102) and a second spring (103); the fixed rod (101) is fixedly connected to the load-bearing body (1), the fixed rod (101) is fixedly connected to the wedge-shaped push plate (102), a second spring (103) is provided between the N-shaped frame (71) and the load-bearing sliding block (3), and the wedge-shaped push plate (102) is in sliding contact with the N-shaped frame (71).
8. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 7, characterized in that: It also includes a marking component (11), which is arranged on the fixed top plate (1a); the marking component (11) includes an extension frame (111) and an identification plate (112), the extension frame (111) is fixedly connected to the fixed top plate (1a), and the identification plate (112) is fixedly connected to the lower part of the extension frame (111).
9. A new energy vehicle battery loading and unloading auxiliary device as claimed in any one of claims 2 to 8, characterized in that: The device also includes a blocking component (12), wherein the blocking component (12) is arranged on the placement bracket (6); the blocking component (12) includes an extension plate (121), a blocking plate (122), a limiting plug rod (123) and a third spring (124); the extension plate (121) is symmetrically fixed to the placement bracket (6); the extension plate (121) is slidably connected to the blocking plate (122); the limiting plug rod (123) is slidably connected to the blocking plate (122); a third spring (124) is arranged between the limiting plug rod (123) and the blocking plate (122); limiting holes (125) are evenly opened on the extension plate (121); the limiting plug rod (123) and the limiting hole (125) are slidably engaged.
10. A new energy vehicle battery loading and unloading auxiliary device as claimed in claim 9, characterized in that: The movable arm of the telescopic load-bearing support arm (4) is threadedly connected to a friction pad.