Circuit breaker maintenance vehicle

By designing a circuit breaker repair vehicle that includes a frame, sliding mechanism, lifting drive mechanism, lifting bracket and flip mechanism, the automatic flip and alignment of the circuit breaker is achieved, and the problem that maintenance personnel cannot operate directly on the repair vehicle in the prior art is solved, simplifying the operation process and improving maintenance efficiency.

CN119551601APending Publication Date: 2025-03-04DONGTAI YANYANG ELECTRIC MACHINERY CO LTD
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Patent Information

Application Number
CN202411062731.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

In the existing circuit breaker maintenance technology, the circuit breaker maintenance part is located at the bottom, which makes it impossible for maintenance personnel to operate and repair directly on the repair vehicle, and the operation process is complicated and time-consuming.

Method used

A circuit breaker repair vehicle is designed, which adopts a combination of a frame, sliding mechanism, lifting drive mechanism, lifting bracket and two flip mechanisms. Through the coordinated work of linear telescopic drive components, flip bracket and pin, the automatic flip and alignment of the circuit breaker is achieved, making it easier for maintenance personnel to operate directly on the repair vehicle.

Benefits of technology

It solves the problem that maintenance personnel cannot operate and repair directly on the repair vehicle, simplifies the operation process, reduces operating time and physical energy consumption, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a circuit breaker maintenance vehicle, and relates to the field of circuit breaker maintenance, the circuit breaker maintenance vehicle comprises a rack, a sliding mechanism, a lifting driving mechanism, a lifting support and two turnover mechanisms, the sliding mechanism is arranged on the lower portion of the rack, and the lifting driving mechanism is arranged on the rack and used for driving the lifting support to reciprocate in the vertical direction; the two turnover mechanisms are symmetrically arranged on the upper portion of the rack, each turnover mechanism comprises a linear telescopic driving part, a turnover support and a plug pin, one end of each turnover support is rotationally installed on the upper portion of the rack through the corresponding plug pin, and the plug pins can slide in the horizontal direction relative to the rack and then can be inserted into installation holes of the circuit breaker. The two ends of the linear telescopic driving part are hinged to the other end of the rack and the other end of the overturning support respectively, and the linear telescopic driving part is used for driving the overturning support to drive the circuit breaker to overturn. The circuit breaker maintenance vehicle solves the problem that maintenance personnel cannot directly operate and maintain on the maintenance vehicle, the operation process is simple and convenient, and time and labor are saved.
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Description

Technical Field

[0001] The invention relates to the field of circuit breaker maintenance, in particular to a circuit breaker maintenance vehicle. Background Art

[0002] The existing circuit breaker maintenance technology is basically as follows: 1. Take the circuit breaker out of the control cabinet and install it on the lifting bracket of the maintenance vehicle; 2. Lower the lifting bracket to the bottom and remove the circuit breaker; 3. Turn the circuit breaker over for maintenance; 4. Install the repaired circuit breaker back on the lifting bracket of the maintenance vehicle, lift the lifting bracket and send the circuit breaker into the control cabinet. This technology has the following main problems: Because the circuit breaker maintenance part is located at the bottom, maintenance personnel cannot directly operate and repair on the maintenance vehicle, and the operation process is complicated, time-consuming and labor-intensive. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a circuit breaker maintenance vehicle, which solves the problem that maintenance personnel cannot directly perform maintenance operations on the maintenance vehicle, and the operation process is simple, time-saving and labor-saving.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides a circuit breaker maintenance vehicle, comprising a frame, a sliding mechanism, a lifting drive mechanism, a lifting bracket and two flipping mechanisms, wherein the sliding mechanism is arranged at the lower part of the frame, the lifting drive mechanism is arranged on the frame and is used to drive the lifting bracket to reciprocate in the vertical direction, the two flipping mechanisms are symmetrically arranged at the upper part of the frame, the flipping mechanism comprises a linear telescopic driving component, a flipping bracket and a latch, one end of the flipping bracket is rotatably mounted on the upper part of the frame through the latch, the latch can slide in the horizontal direction relative to the frame and then can be inserted into the mounting hole of the circuit breaker, the two ends of the linear telescopic driving component are respectively hinged to the frame and the other end of the flipping bracket, and the linear telescopic driving component is used to drive the flipping bracket to drive the circuit breaker to flip.

[0006] Preferably, the flip bracket includes a rotating member and a limit support member, one end of the rotating member is rotatably installed on the upper part of the frame through the pin, the other end of the rotating member is hinged to the linear telescopic drive component, and the limit support member is provided on one side of each rotating member close to another rotating member, and the limit support member is used to provide limit support for the circuit breaker during the flipping process.

[0007] Preferably, the rotating member is a U-shaped plate, the U-shaped plate includes an inner plate, an outer plate and a connecting plate, the inner plate and the outer plate are both connected to the connecting plate, the latch is used to sequentially pass through the outer plate, the upper part of the frame and the inner plate, the connecting plate is hinged to the linear telescopic drive component; the limiting support member is an L-shaped plate, the L-shaped plate includes a first support plate and a second support plate vertically arranged on one side of the first support plate, the first support plate is fixed to the inner plate, and the second support plate is perpendicular to the inner plate.

[0008] Preferably, the linear telescopic driving component is an electric push rod, a housing of the electric push rod is hinged to the frame, and a push rod of the electric push rod is hinged to the connecting plate.

[0009] Preferably, the frame includes a bottom bracket, two hollow columns and two support beams, the sliding mechanism is arranged at the lower part of the bottom bracket, the two hollow columns are symmetrically arranged at the upper part of the bottom bracket, the lifting drive mechanism includes a power component and two transmission assemblies, the power component is arranged at the upper part of the bottom bracket, each of the transmission assemblies is arranged on one of the hollow columns, the two ends of the lifting bracket are respectively connected with the two transmission assemblies, and the power component is used to drive the transmission assembly to drive the lifting bracket to reciprocate in the vertical direction; a support beam is arranged on the front side of the upper part of each of the hollow columns, one end of each of the flip brackets is rotatably installed on the front end of one of the support beams through a latch, and one end of each of the linear telescopic driving components is hinged on one of the hollow columns and is located below one of the support beams.

[0010] Preferably, a vertical strip hole is provided on the front side of the hollow column, and the transmission assembly includes a driving pulley, a driven pulley and a synchronous belt, the driving pulley and the driven pulley are rotatably installed on the lower part and the upper part of the hollow column respectively, the synchronous belt is wound around the driving pulley and the driven pulley, and a connecting assembly is provided on the synchronous belt, the connecting assembly passes through the vertical strip hole, extends to the outside and is connected to the lifting bracket, and the power component is used to drive the two driving pulleys to rotate.

[0011] Preferably, the connection assembly comprises a plurality of connection blocks sequentially arranged along the conveying direction of the synchronous belt, and each of the connection blocks is connected to the lifting bracket.

[0012] Preferably, a controller is further included, a travel switch is arranged on the front side of one of the hollow columns, the travel switch and the power component are both connected to the controller, and the travel switch is used to limit the rising height of the lifting bracket.

[0013] Preferably, the power component is a dual-output shaft motor, and the two power output shafts of the dual-output shaft motor are respectively connected to the two driving pulleys.

[0014] Preferably, the sliding mechanism comprises a plurality of wheels, each of which is mounted on a lower portion of the bottom bracket.

[0015] Compared with the prior art, the present invention has achieved the following technical effects:

[0016] The circuit breaker maintenance vehicle of the present invention comprises a frame, a sliding mechanism, a lifting drive mechanism, a lifting bracket and two flipping mechanisms, wherein the flipping mechanism comprises a linear telescopic driving component, a flipping bracket and a latch, the circuit breaker is taken out of the control cabinet and placed on the lifting bracket, the lifting bracket drives the circuit breaker to rise, so that the latch is aligned with the mounting hole of the circuit breaker, the latch is pushed toward the circuit breaker to be inserted into the mounting hole of the circuit breaker, the lifting bracket descends to be away from the circuit breaker, the linear telescopic driving component drives the flipping bracket to drive the circuit breaker to rotate 90 degrees and then stop, at this time, the maintenance personnel can repair the circuit breaker at the position of the front end of the maintenance vehicle facing the bottom of the circuit breaker, thereby solving the problem that the maintenance personnel cannot directly perform maintenance on the maintenance vehicle, making the operation process simple, time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of the structure of a circuit breaker maintenance vehicle provided by the present invention;

[0019] Figure 2 A schematic diagram of the structure of the circuit breaker maintenance vehicle provided by the present invention before placing the circuit breaker and turning it over;

[0020] Figure 3 A schematic diagram of the structure of the circuit breaker maintenance vehicle provided by the present invention driving the circuit breaker to flip;

[0021] Figure 4 This is a schematic structural diagram of the circuit breaker maintenance vehicle provided by the present invention after driving the circuit breaker to flip over.

[0022] Explanation of the reference numerals in the accompanying drawings: 100, circuit breaker maintenance vehicle; 1, bottom bracket; 2, wheels; 3, hollow column; 4, vertical bar hole; 5, synchronous belt; 6, connecting block; 7, lifting bracket; 8, dual output shaft motor; 9, support beam; 10, electric push rod; 11, latch; 12, U-shaped plate; 13, L-shaped plate; 200, circuit breaker. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The purpose of the present invention is to provide a circuit breaker maintenance vehicle, which solves the problem that maintenance personnel cannot directly perform maintenance operations on the maintenance vehicle, and the operation process is simple, time-saving and labor-saving.

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] like Figure 1-Figure 4 As shown, this embodiment provides a circuit breaker maintenance vehicle, including a frame, a sliding mechanism, a lifting drive mechanism, a lifting bracket 7 and two flipping mechanisms. The sliding mechanism is arranged at the lower part of the frame, so that the frame is easy to move. The lifting drive mechanism is arranged on the frame and is used to drive the lifting bracket 7 to reciprocate in the vertical direction. The lifting bracket 7 is used to place the circuit breaker 200 and drive it to rise and fall. The two flipping mechanisms are symmetrically arranged at the upper part of the frame. The flipping mechanism includes a linear telescopic driving component, a flip bracket and a latch 11. One end of the flip bracket is rotatably mounted on the upper part of the frame through the latch 11. The latch 11 can slide in the horizontal direction relative to the frame and can be inserted into the mounting hole of the circuit breaker 200. A mounting hole is arranged on both sides of the circuit breaker 200. The latch 11 corresponds to the mounting hole one by one. The two ends of the linear telescopic driving component are respectively hinged to the frame and the other end of the flip bracket. The linear telescopic driving component is used to drive the flip bracket to drive the circuit breaker 200 to flip.

[0027] During operation, the circuit breaker 200 is taken out of the control cabinet and placed on the lifting bracket 7. The lifting bracket 7 drives the circuit breaker 200 to rise, so that the latch 11 is aligned with the mounting hole of the circuit breaker 200, and the latch 11 is pushed toward the circuit breaker 200 to be inserted into the mounting hole of the circuit breaker 200. The lifting bracket 7 descends to move it away from the circuit breaker 200. The linear telescopic drive component drives the flip bracket to drive the circuit breaker 200 to rotate 90° and then stop. At this time, the maintenance personnel can repair the circuit breaker 200 at the front end of the maintenance vehicle facing the bottom of the circuit breaker 200, which solves the problem that the maintenance personnel cannot directly operate and repair on the maintenance vehicle, making the operation process simple and saving time and effort.

[0028] Specifically, the flip bracket includes a rotating member and a limit support member, one end of the rotating member is rotatably mounted on the upper part of the frame through a latch 11, and the other end of the rotating member is hinged to the linear telescopic drive component, and a limit support member is provided on the side of each rotating member close to another rotating member, and the limit support member is used to provide limit support for the circuit breaker 200 during the flipping process. When the linear telescopic drive component is extended, it can drive the rotating member and the limit support member to rotate, thereby driving the circuit breaker 200 to flip.

[0029] The rotating member in this embodiment is a U-shaped plate 12, which includes an inner plate, an outer plate and a connecting plate. The inner plate and the outer plate are both connected to the connecting plate. The inner plate of a U-shaped plate 12 is arranged on a side close to another U-shaped plate 12, and the inner plate and the outer plate are arranged perpendicular to the connecting plate. The latch 11 is used to pass through the outer plate, the upper part of the frame and the inner plate in sequence, and the connecting plate is hinged with the linear telescopic drive component; the limiting support member is an L-shaped plate 13, which includes a first support plate and a second support plate vertically arranged on one side of the first support plate, the first support plate is fixed to the inner plate, and the second support plate is perpendicular to the inner plate. The first support plate and the second support plate are both in contact with the circuit breaker 200, and then limit the support during the flipping process, so that the circuit breaker 200 flips along with the flip bracket.

[0030] In this specific embodiment, the linear telescopic driving component is an electric push rod 10, a housing of the electric push rod 10 is hinged on the frame, and a push rod of the electric push rod 10 is hinged on the connecting plate.

[0031] Specifically, the frame includes a bottom bracket 1, two hollow columns 3 and two support beams 9. The sliding mechanism is arranged at the lower part of the bottom bracket 1, and the two hollow columns 3 are symmetrically arranged at the upper part of the bottom bracket 1. The lifting drive mechanism includes a power component and two transmission assemblies. The power component is arranged at the upper part of the bottom bracket 1, and each transmission assembly is arranged on a hollow column 3. The two ends of the lifting bracket 7 are respectively connected to the two transmission assemblies. The power component is used to drive the transmission assembly to drive the lifting bracket 7 to reciprocate in the vertical direction.

[0032] A support beam 9 is disposed on the front side of the upper part of each hollow column 3. In this embodiment, the support beam 9 is disposed horizontally, and the two support beams 9 are parallel to each other. One end of each flip bracket is rotatably mounted on the front end of a support beam 9 through a latch 11. Specifically, the latch 11 is used to sequentially pass through the outer plate, the front end of the support beam 9, and the inner plate. One end of each linear telescopic drive component is hinged on a hollow column 3 and is located below a support beam 9. Specifically, the housing of each electric push rod 10 is hinged on a hollow column 3 and is located below a support beam 9.

[0033] A vertical strip hole 4 is provided on the front side of the hollow column 3. The transmission assembly includes a driving pulley, a driven pulley and a synchronous belt 5. The driving pulley and the driven pulley are rotatably installed on the lower and upper parts of the hollow column 3 respectively. The synchronous belt 5 is wound around the driving pulley and the driven pulley. A connecting assembly is provided on the synchronous belt 5. The connecting assembly passes through the vertical strip hole 4 and extends to the outside and is connected to the lifting bracket 7. The power component is used to drive the two driving pulleys to rotate, so that the synchronous belt 5 moves, and then the lifting bracket 7 connected to the synchronous belt 5 through the connecting assembly reciprocates in the vertical direction.

[0034] In order to ensure that the lifting bracket 7 is firmly connected to the synchronous belt 5 so that the lifting bracket 7 moves stably, the connecting assembly includes a plurality of connecting blocks 6 arranged in sequence along the conveying direction of the synchronous belt 5 , and each connecting block 6 is connected to the lifting bracket 7 .

[0035] This embodiment also includes a controller, a travel switch is set on the front side of a hollow column 3, the travel switch and the power component are connected to the controller, the travel switch is used to limit the rising height of the lifting bracket 7, so that the lifting bracket 7 stops moving after rising to the setting position of the travel switch, at this time, the installation hole of the circuit breaker 200 and the pin 11 are at the same height.

[0036] In this specific embodiment, the power component is a dual-output shaft motor 8, and the two power output shafts of the dual-output shaft motor 8 are respectively connected to the two driving pulleys so that the two driving pulleys rotate synchronously.

[0037] Specifically, the sliding mechanism includes a plurality of wheels 2 , and each wheel 2 is mounted on the lower portion of the bottom bracket 1 .

[0038] The specific use process is as follows: Step 1, adjust the lifting bracket 7 to a certain height by controlling the dual-output shaft motor 8, take the circuit breaker 200 out of the control cabinet and place it on the lifting bracket 7.

[0039] Step 2: Figure 2 As shown, the dual-output shaft motor 8 works so that the lifting bracket 7 drives the circuit breaker 200 to rise. Under the action of the travel switch, the lifting bracket 7 rises to a certain height and then stops, and the circuit breaker 200 is moved to fit with the first support plate and the second support plate. At this time, the mounting holes of the circuit breaker 200 are aligned with the pins 11, and the two pins 11 are respectively inserted into the two mounting holes of the circuit breaker 200.

[0040] Step 3: Control the dual-output shaft motor 8 to lower the lifting bracket 7 by about 200 mm and stop.

[0041] Step 4: Figure 3 and Figure 4 As shown, the electric push rod 10 is started to extend, so that the circuit breaker 200 rotates 90° around the latch 11 and then stops.

[0042] Step 5: The maintenance personnel repair the circuit breaker 200 at the front end of the maintenance vehicle facing the bottom of the circuit breaker 200 .

[0043] Step 6: Start the electric push rod 10 to retract, and the circuit breaker 200 flips 90 degrees in the opposite direction to the original position.

[0044] Step 7: Control the dual-output shaft motor 8 to lift the lifting bracket 7 until it contacts the bottom of the circuit breaker 200 and stops.

[0045] Step 8: Take out the two latches 11 from the circuit breaker 200.

[0046] Step nine: lower the lifting bracket 7 to a suitable position by controlling the dual-output shaft motor 8, and return the repaired circuit breaker 200 to the control cabinet.

[0047] The present specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A circuit breaker maintenance vehicle, characterized in that: The invention comprises a frame, a sliding mechanism, a lifting drive mechanism, a lifting bracket and two flipping mechanisms, wherein the sliding mechanism is arranged at the lower part of the frame, the lifting drive mechanism is arranged on the frame and is used to drive the lifting bracket to reciprocate in the vertical direction, the two flipping mechanisms are symmetrically arranged at the upper part of the frame, the flipping mechanism comprises a linear telescopic drive component, a flipping bracket and a latch, one end of the flipping bracket is rotatably mounted on the upper part of the frame through the latch, the latch can slide in the horizontal direction relative to the frame and then can be inserted into the mounting hole of the circuit breaker, the two ends of the linear telescopic drive component are respectively hinged to the frame and the other end of the flipping bracket, the linear telescopic drive component is used to drive the flipping bracket to drive the circuit breaker to flip.

2. The circuit breaker maintenance vehicle according to claim 1, characterized in that: The flip bracket includes a rotating member and a limit support member, one end of the rotating member is rotatably installed on the upper part of the frame through the pin, the other end of the rotating member is hinged to the linear telescopic driving component, and the limit support member is provided on the side of each rotating member close to another rotating member, and the limit support member is used to provide limit support for the circuit breaker during the flipping process.

3. The circuit breaker maintenance vehicle according to claim 2, characterized in that: The rotating member is a U-shaped plate, and the U-shaped plate includes an inner plate, an outer plate and a connecting plate. The inner plate and the outer plate are both connected to the connecting plate. The latch is used to pass through the outer plate, the upper part of the frame and the inner plate in sequence. The connecting plate is hinged to the linear telescopic driving component; the limiting support member is an L-shaped plate, and the L-shaped plate includes a first support plate and a second support plate vertically arranged on one side of the first support plate. The first support plate is fixed to the inner plate, and the second support plate is perpendicular to the inner plate.

4. The circuit breaker maintenance vehicle according to claim 3, characterized in that: The linear telescopic driving component is an electric push rod, a shell of the electric push rod is hinged on the frame, and a push rod of the electric push rod is hinged on the connecting plate.

5. The circuit breaker maintenance vehicle according to claim 1, characterized in that: The frame includes a bottom bracket, two hollow columns and two support beams, the sliding mechanism is arranged at the lower part of the bottom bracket, the two hollow columns are symmetrically arranged at the upper part of the bottom bracket, the lifting drive mechanism includes a power component and two transmission assemblies, the power component is arranged at the upper part of the bottom bracket, each of the transmission assemblies is arranged on one of the hollow columns, the two ends of the lifting bracket are respectively connected with the two transmission assemblies, and the power component is used to drive the transmission assembly to drive the lifting bracket to reciprocate in the vertical direction; a support beam is arranged on the front side of the upper part of each of the hollow columns, one end of each of the flip brackets is rotatably installed on the front end of one of the support beams through a latch, and one end of each of the linear telescopic driving components is hinged on one of the hollow columns and is located below one of the support beams.

6. The circuit breaker maintenance vehicle according to claim 5, characterized in that: A vertical strip hole is provided on the front side of the hollow column, and the transmission assembly includes a driving pulley, a driven pulley and a synchronous belt. The driving pulley and the driven pulley are rotatably installed on the lower part and the upper part of the hollow column respectively, and the synchronous belt is wound around the driving pulley and the driven pulley. A connecting assembly is provided on the synchronous belt, and the connecting assembly passes through the vertical strip hole to extend to the outside and is connected to the lifting bracket. The power component is used to drive the two driving pulleys to rotate.

7. The circuit breaker maintenance vehicle according to claim 6, characterized in that: The connection assembly includes a plurality of connection blocks arranged in sequence along the conveying direction of the synchronous belt, and each of the connection blocks is connected to the lifting bracket.

8. The circuit breaker maintenance vehicle according to claim 6, characterized in that: It also includes a controller. A travel switch is arranged on the front side of one of the hollow columns. The travel switch and the power component are both connected to the controller. The travel switch is used to limit the rising height of the lifting bracket.

9. The circuit breaker maintenance vehicle according to claim 6, characterized in that: The power component is a dual-output shaft motor, and the two power output shafts of the dual-output shaft motor are respectively connected to the two driving pulleys.

10. The circuit breaker maintenance vehicle according to claim 5, characterized in that: The sliding mechanism comprises a plurality of wheels, and each of the wheels is mounted on the lower part of the bottom bracket.