Preparation and production device and preparation process of hydrocarbon base fertilizer

By designing an organic fertilizer preparation and production device including fermentation barrels, drying barrels and crushing barrels, combined with the combination of discharge components, sealing components and pressure components, the integrated production of fermentation, drying and crushing of organic fertilizers is achieved, and the problems of low production efficiency and complicated operating procedures in the prior art are solved.

CN119552014APending Publication Date: 2025-03-04SHANDONG JUNSHEN HYDROCARBON BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411774399.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing organic fertilizer preparation and production equipment cannot carry out integrated production, the operation process is complicated, the workers have a large workload, the preparation time is long, and the production efficiency is low.

Method used

A production and production device including fermentation barrels, drying barrels and crushing barrels is designed. Through the coordination of the discharge assembly, the sealing assembly and the pressure assembly, the continuous production of fermentation, drying and crushing is achieved, and the crushing effect of the material is improved through multi-stage crushing treatment.

Benefits of technology

The integrated production of fermentation, drying and crushing of organic fertilizers has been achieved, production efficiency has been improved, operating procedures have been simplified, workers have been reduced, and materials have been crushed.

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Abstract

The invention relates to the field of organic fertilizer preparation, in particular to a hydrocarbon base fertilizer preparation and production device and a preparation technology thereof.The hydrocarbon base fertilizer preparation and production device comprises a fermentation barrel, and a discharging hopper is arranged at the top of the fermentation barrel; a discharging assembly is installed at the bottom end of the discharging hopper. A drying barrel is mounted at the bottom of the fermentation barrel; a plugging assembly is mounted in the drying barrel; a pressure applying assembly is mounted on the plugging assembly; a crushing barrel is mounted at the bottom of the drying barrel; a crushing roller is mounted in the crushing barrel; a crushing roller driving assembly is mounted on the crushing roller; a crushing conical barrel is mounted on the inner wall of the crushing barrel; a crushing conical groove is formed in the crushing conical barrel; a crushing frustum is mounted in the crushing conical groove; a connecting rod is fixedly mounted on the crushing frustum; a crushing frustum driving assembly is mounted on the outer wall of the drying conical barrel; the upper end of the connecting rod is connected with the bottom of the crushing frustum driving assembly; a receiving funnel is mounted at the bottom of the crushing barrel; a discharging control assembly is installed at the bottom of the material receiving hopper. According to the invention, the integrated production of the fertilizer can be realized, the operation process is simplified, and the production efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of organic fertilizer preparation, and in particular to a hydrocarbon-based fertilizer preparation production device and a preparation process thereof. Background Art

[0002] Hydrocarbon-based fertilizer is an organic fertilizer. Organic fertilizer mainly comes from plants and animals. It is a carbon-containing material applied to the soil with the main function of providing plant nutrition. It is processed from biological materials, animal and plant waste, and plant residues, eliminating toxic and harmful substances. It is rich in a large number of beneficial substances, including: a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus, and potassium. It can not only provide comprehensive nutrition for crops, but also has a long fertilizer effect. It can increase and renew soil organic matter, promote microbial reproduction, and improve the physical and chemical properties and biological activity of the soil. It is the main nutrient for green food production.

[0003] The existing organic fertilizer preparation and production equipment cannot carry out integrated production, and usually the fermentation, drying, and crushing processes of the fertilizer are carried out separately. Using traditional organic fertilizer preparation equipment for production in the production line not only complicates the operation process and increases the workload of workers, but also takes a long time to prepare and has low production efficiency.

[0004] Therefore, the present invention provides a hydrocarbon-based fertilizer preparation production device and a preparation process thereof to solve the above problems. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a hydrocarbon-based fertilizer preparation production device and a preparation process thereof, so as to solve the problem that the above-mentioned existing organic fertilizer preparation production device cannot be integrated into production, and the traditional organic fertilizer preparation device not only has complicated operation procedures and increases the workload of workers, but also has a long preparation time and low production efficiency.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is:

[0007] A production device for preparing hydrocarbon-based fertilizers comprises a fermentation barrel, wherein two lower hoppers are symmetrically arranged on the top of the fermentation barrel; a discharge assembly is installed at the bottom ends of the two lower hoppers; a fermentation cone barrel is fixedly installed in the fermentation barrel; the discharge end of the fermentation cone barrel extends to the outside of the fermentation barrel; a drying barrel is fixedly installed at the bottom of the fermentation barrel; a drying cone barrel is slidably installed on the inner side wall of the drying barrel; and the lower end of the drying cone barrel passes through the bottom of the drying barrel and extends to the outside of the drying barrel; a blocking assembly is installed in the drying barrel and at the discharge port of the fermentation barrel; a pressure assembly is installed on the blocking assembly; a crushing barrel is fixedly installed at the bottom of the drying barrel; two crushing rollers are installed in the crushing barrel and at the bottom end of the drying cone barrel; crushing roller driving devices are installed on the two crushing rollers The invention relates to a driving assembly for crushing cones, wherein the crushing cones are fixedly mounted on the inner wall of the crushing barrel; a crushing cone groove with a diameter decreasing from top to bottom is provided in the crushing cone barrel; a crushing cone is installed in the crushing cone groove; the gap between the outer wall of the crushing cone and the inner wall of the crushing cone barrel decreases from top to bottom; four connecting rods are fixedly mounted on the crushing cone; a crushing cone driving assembly is installed on the outer wall of the bottom end of the drying cone barrel; the upper end of the connecting rod is fixedly connected to the bottom of the crushing cone driving assembly; a discharge hole is provided on the bottom wall of the crushing barrel and between the crushing cone and the crushing cone; a material receiving funnel is fixedly mounted on the bottom of the crushing barrel; a material discharge control assembly is installed at the bottom of the material receiving funnel; a mounting frame is provided below the crushing barrel; the crushing barrel is fixedly mounted on the mounting frame.

[0008] Preferably, the discharge assembly includes a discharge rail fixedly mounted on the front and rear side walls of the lower hopper; a discharge slide bar is slidably mounted on the two discharge rails; a discharge plate is fixedly mounted at the bottom of the two discharge slide bars; a discharge rack is fixedly mounted at the bottom of the two discharge plates; a discharge motor is fixedly mounted at the top center of the fermentation barrel; the output end of the discharge motor passes through the top of the fermentation barrel and is connected to a discharge gear shaft; a discharge gear is fixedly mounted at the bottom end of the discharge gear shaft; the discharge gear is meshed with two discharge racks.

[0009] Preferably, the blocking assembly includes a blocking plate arranged at the discharge end of the fermentation cone barrel; connecting plates are fixedly installed on both sides of the blocking plate; a support rod is penetrated through the connecting plate; the upper end of the support rod is fixedly connected to the bottom of the fermentation barrel; a blocking spring is arranged on the outer sleeve of the support rod; and the two ends of the blocking spring are respectively fixedly connected to the bottom of the fermentation barrel and the connecting plate.

[0010] Preferably, the pressure assembly includes a pressure gear shaft rotatably mounted on the outer wall of the fermentation barrel; a pressure motor is mounted on the outer end of one of the pressure gear shafts; a pressure gear is fixedly mounted on the other end of the pressure gear shaft; a pressure tooth plate frame is meshed with the pressure gear; the lower end of the pressure tooth plate frame passes through the bottom of the fermentation barrel, extends downward, and contacts with the upper end surface of the connecting plate.

[0011] Preferably, a slip ring is fixedly installed on the inner wall of the drying barrel; a drying cone barrel is slidably installed on the slip ring; a driving gear ring is fixedly installed on the upper end surface of the drying cone barrel; active bevel gears are fixedly installed on the two pressure gear shafts respectively; two driving shafts are rotatably installed at the bottom of the fermentation barrel at positions corresponding to the active bevel gears; a driven bevel gear is fixedly installed on the upper end of the driving shaft; and the driven bevel gear is meshed with the active bevel gear; a driving gear is fixedly installed on the lower end of the driving shaft; the driving gear is meshed with the driving gear ring; a heating pipe is fixedly connected to the outer wall of the drying cone barrel; and a plurality of air exchange mechanisms are installed on the side wall of the drying barrel and above the drying cone barrel.

[0012] Preferably, the crushing roller driving assembly includes two crushing roller mounting plates fixedly arranged at the bottom of the drying barrel; two crushing roller shafts are rotatably installed between the two crushing roller mounting plates; the two crushing rollers are fixedly installed on the crushing roller shafts; crushing roller driving wheels are fixedly installed at both ends of the crushing roller shafts; belts are provided on the outer sleeves of the two crushing roller driving wheels on the same side; and the belts are cross-arranged on the end head of one of the crushing roller shafts, and a crushing roller driven bevel gear is fixedly installed; a crushing roller driving shaft is rotatably installed on the bottom wall of the drying barrel at a position corresponding to the crushing roller driven bevel gear; a crushing roller active bevel gear meshing with the crushing roller driven bevel gear is fixedly installed at the lower end of the crushing roller driving shaft; a crushing roller driving gear is fixedly installed on the crushing roller driving shaft and above the crushing roller active bevel gear.

[0013] Preferably, the crushing cone driving assembly includes a crushing cone driving outer gear ring fixedly mounted on the outer wall of the bottom of the drying cone barrel; a crushing cone driving shaft is rotatably mounted on the bottom wall of the drying barrel; a crushing cone driving gear is fixedly mounted on the lower end of the crushing cone driving shaft, and the crushing cone driving gear is meshed with the crushing cone driving outer gear ring; a crushing cone driving inner gear ring is fixedly mounted on the upper end of the connecting rod; the crushing cone driving inner gear ring is meshed with the crushing cone driving gear; the crushing roller driving gear is meshed with the crushing cone driving inner gear ring.

[0014] Preferably, the unloading control assembly includes six unloading gear shafts rotatably mounted on the bottom of the mounting frame; unloading gears are fixedly mounted on the six unloading gear shafts; an unloading gear ring is slidably mounted on the mounting frame; the unloading gear ring is meshed with the unloading gear; an unloading active bevel gear is fixedly mounted on the bottom end of the unloading gear shaft; a mounting ring is fixedly connected to the mounting frame; six unloading shafts are rotatably mounted between the mounting ring and the material receiving funnel; one end of the unloading shaft passes through the side wall of the material receiving funnel and is fixedly connected to a unloading control plate; the unloading control plate is located in the material receiving funnel; a unloading driven bevel gear is fixedly mounted on the other end of the unloading shaft; the unloading driven bevel gear is meshed with the unloading active bevel gear; and an unloading control motor is installed at one end of one of the unloading shafts.

[0015] Preferably, the upper half of the crushing cone is configured as a cone with the tip facing upward; crushing bumps are provided on the inner wall of the crushing cone barrel and the outer wall of the crushing cone.

[0016] A process for preparing hydrocarbon-based fertilizer comprises the following steps:

[0017] S1. First, the raw materials for preparing hydrocarbon-based fertilizers are put into the fermentation barrel from the lower hopper; the discharge component is opened before the input, and then closed after the discharge is completed, so that the hydrocarbon-based fertilizer raw materials are fully fermented in the fermentation barrel;

[0018] S2. After the fermentation is completed, the plugging component is opened by manipulating the pressure component to allow the hydrocarbon-based fertilizer to enter the drying barrel for drying;

[0019] S3, after the hydrocarbon-based fertilizer is dried in the drying barrel, it is crushed by a crushing roller; then, the crushing cone barrel and the crushing cone table perform secondary crushing to crush the hydrocarbon-based fertilizer into particles of suitable size;

[0020] S4. The crushed hydrocarbon-based fertilizer particles enter the receiving hopper through the discharge hole. The opening and closing of the receiving hopper is controlled by the discharge control component to facilitate bagging of the hydrocarbon-based fertilizer particles.

[0021] The beneficial effects of the present invention are:

[0022] 1. The present invention can realize the integrated production of fertilizer fermentation, drying and crushing by arranging components such as a fermentation barrel, a drying barrel, and a crushing barrel, thereby improving the efficiency of fertilizer preparation and production;

[0023] 2. The present invention provides a discharge component, a blocking component and a pressure component, and the various structures cooperate with each other. After the discharge is completed, the fermentation cone barrel can be closed to avoid the effect of the fertilizer being affected by dust and other debris falling into the fermentation cone barrel;

[0024] 3. The present invention performs primary crushing by setting a crushing roller, and the crushing cone barrel and the crushing cone table perform secondary crushing on the fertilizer after the crushing by the crushing roller. The whole process can greatly improve the crushing effect of the material through multi-stage crushing treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 A top view of the present invention;

[0027] Figure 3 For the present invention Figure 2 Main cross-sectional view in the AA direction;

[0028] Figure 4 For the present invention Figure 2 Stereoscopic cross-section in the AA direction;

[0029] Figure 5 For the present invention Figure 2 Stereoscopic cross-section in the middle BB direction;

[0030] Figure 6 It is a front view of the present invention;

[0031] Figure 7 For the present invention Figure 6 Side cross-sectional view in the mid-CC direction;

[0032] Figure 8 A bottom view of the present invention;

[0033] Fig. 9 For the present invention Figure 7 The enlarged view of point A in the middle;

[0034] Fig.10 For the present invention Figure 4 The enlarged view of point B in the middle;

[0035] Fig.11 For the present invention Figure 5 Enlarged view of point C in the middle;

[0036] Fig.12 For the present invention Figure 5 Enlarged view of point D in the middle.

[0037] In the figure: 1. fermentation barrel; 2. discharge hopper; 3. discharge assembly; 4. fermentation cone barrel; 5. drying barrel; 6. drying cone barrel; 7. plugging assembly; 8. pressure assembly; 9. crushing barrel; 10. crushing roller; 11. crushing roller drive assembly; 12. crushing cone barrel; 13. crushing cone groove; 14. crushing cone; 15. connecting rod; 16. crushing cone drive assembly; 17. discharge hole; 18. receiving funnel; 19. discharge control assembly; 20. mounting frame; 21. discharge slide rail; 22. discharge slide bar; 23. discharge plate; 24. discharge rack; 25. discharge motor; 26. discharge gear shaft; 27. discharge gear; 29. ​​plugging plate; 30. connecting plate; 31. support rod; 32. plugging spring; 33. pressure gear shaft; 34. pressure motor; 35. pressure gear; 36. pressure gear plate frame; 37 , slip ring; 38, driving gear ring; 39, active bevel gear; 40, driving shaft; 41, driven bevel gear; 42, driving gear; 43, heating pipe; 44, air exchange mechanism; 45, crushing roller mounting plate; 46, crushing roller shaft; 47, crushing roller driving wheel; 48, belt; 49, crushing cone driving outer gear ring; 50, crushing cone driving shaft; 51, crushing cone driving gear; 52, crushing cone driving inner gear ring; 53, unloading gear shaft; 54, unloading gear; 55, unloading gear ring; 56, unloading active bevel gear; 57, mounting ring; 58, unloading shaft; 59, unloading control board; 60, unloading driven bevel gear; 61, unloading control motor; 62, crushing bump; 63, crushing roller driven bevel gear; 64, crushing roller driving shaft; 65, crushing roller active bevel gear; 66, crushing roller driving gear. DETAILED DESCRIPTION

[0038] The following will refer to the attached Figures 1 to 12 The embodiments of the present invention are described in detail. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0039] A preparation and production device for hydrocarbon-based fertilizer and a preparation process thereof, as shown in the attached Figure 1 , Attachment Figure 2 , Attachment Figure 4 , Attachment Figure 5As shown, it includes a fermentation barrel 1, on the top of which two lower hoppers 2 are symmetrically arranged; a discharge assembly 3 is installed at the bottom ends of the two lower hoppers 2; a fermentation cone barrel 4 is fixedly installed in the fermentation barrel 1; the discharge end of the fermentation cone barrel 4 extends to the outside of the fermentation barrel 1; a drying barrel 5 is fixedly installed at the bottom of the fermentation barrel 1; a drying cone barrel 6 is slidably installed on the inner side wall of the drying barrel 5; and the lower end of the drying cone barrel 6 passes through the bottom of the drying barrel 5 and extends to the outside of the drying barrel 5; a blocking assembly 7 is installed in the drying barrel 5 and at the discharge port of the fermentation barrel 1; a pressure assembly 8 is installed on the blocking assembly 7; a crushing barrel 9 is fixedly installed at the bottom of the drying barrel 5; two crushing rollers 10 are installed in the crushing barrel 9 and at the bottom end of the drying cone barrel 6; a crushing roller driving assembly 11 is installed on the two crushing rollers 10; A crushing cone barrel 12 is fixedly installed on the top; a crushing cone groove 13 with a diameter decreasing from top to bottom is provided in the crushing cone barrel 12; a crushing cone 14 is installed in the crushing cone groove 13; the gap between the outer wall of the crushing cone 14 and the inner wall of the crushing cone barrel 12 decreases from top to bottom; four connecting rods 15 are fixedly installed on the crushing cone 14; a crushing cone drive assembly 16 is installed on the outer wall of the bottom end of the drying cone barrel 6; the upper end of the connecting rod 15 is fixedly connected to the bottom of the crushing cone drive assembly 16; a discharge hole 17 is provided on the bottom wall of the crushing barrel 9 and between the crushing cone barrel 12 and the crushing cone 14; a material receiving funnel 18 is fixedly installed at the bottom of the crushing barrel 9; a material discharge control assembly 19 is installed at the bottom of the material receiving funnel 18; a mounting frame 20 is provided below the crushing barrel 9; the crushing barrel 9 is fixedly mounted on the mounting frame 20.

[0040] During specific use, the lower hopper 2 is opened by operating the discharge component 3, and the hydrocarbon-based fertilizer raw material is put into the fermentation barrel 1 from the lower hopper 2 to make it fully fermented; after the fermentation is completed, the blocking component 7 is opened by operating the pressure component 8, and the fermented hydrocarbon-based fertilizer enters the drying barrel 5 to be dried; then, the dried hydrocarbon-based fertilizer falls on the crushing roller 10; the two crushing rollers 10 rotate relative to each other to crush large pieces of hydrocarbon-based fertilizer into small pieces or particles, and the hydrocarbon-based fertilizer that has been crushed once falls into the gap between the outer wall of the crushing cone 14 and the inner wall of the crushing cone barrel 12, and the crushing cone 14 rotates to crush the small pieces and particles of hydrocarbon-based fertilizer for the second time; when the hydrocarbon-based fertilizer is crushed to a suitable size, it falls from the discharge hole 17 into the receiving funnel 18; the discharge control component 19 at the bottom of the receiving funnel 18 can prevent the hydrocarbon-based fertilizer particles from falling on the ground.

[0041] As attached Figure 3 To Attachment Figure 5As shown, the discharge assembly 3 includes a discharge rail 21 fixedly installed on the front and rear side walls of the lower hopper 2; a discharge slide bar 22 is slidably installed on the two discharge rails 21; a discharge plate 23 is fixedly installed at the bottom of the two discharge slide bars 22; a discharge rack 24 is fixedly installed at the bottom of the two discharge plates 23; a discharge motor 25 is fixedly installed at the top center of the fermentation barrel 1; the output end of the discharge motor 25 passes through the top of the fermentation barrel 1 and is connected to a discharge gear shaft 26; a discharge gear 27 is fixedly installed at the bottom end of the discharge gear shaft 26; the discharge gear 27 is meshed with the two discharge racks 24.

[0042] When in use, the discharge motor 25 is turned on. The discharge motor 25 is connected to a power supply and a controller. The controller controls the start and stop of the motor. The power supply supplies power to the motor to drive the discharge gear 27 to rotate; the two discharge racks 24 are meshed on both sides of the discharge gear 27, and the discharge gear 27 drives the two discharge racks 24 to move in opposite directions, and further drives the discharge plate 23 to slide along the discharge slide rail 21, thereby opening the lower hopper 2, so that the hydrocarbon-based fertilizer raw materials enter the fermentation cone barrel 4 for fermentation; after the raw materials are added, the discharge motor 25 is reversed, and the discharge plate 23 returns to the initial position again to block the lower hopper 2, and the raw materials in the fermentation cone barrel 4 are fully fermented.

[0043] As attached Fig. 9 As shown, the blocking assembly 7 includes a blocking plate 29 arranged at the discharge end of the fermentation cone barrel 4; connecting plates 30 are fixedly installed on both sides of the blocking plate 29; a support rod 31 is penetrated through the connecting plate 30; the upper end of the support rod 31 is fixedly connected to the bottom of the fermentation barrel 1; a blocking spring 32 is arranged on the outer sleeve of the support rod 31; the two ends of the blocking spring 32 are respectively fixedly connected to the bottom of the fermentation barrel 1 and the connecting plate 30.

[0044] As attached Fig. 9 As shown, the pressure assembly 8 includes a pressure gear shaft 33 rotatably mounted on the outer wall of the fermentation barrel 1; a pressure motor 34 is mounted on the outer end of one of the pressure gear shafts 33; a pressure gear 35 is fixedly mounted on the other end of the pressure gear shaft 33; a pressure tooth plate frame 36 is meshed on the pressure gear 35; the lower end of the pressure tooth plate frame 36 passes through the bottom of the fermentation barrel 1 and extends downward to contact the upper end surface of the connecting plate 30.

[0045] When in use, the pressure motor 34 is turned on. The pressure motor 34 is connected to a power supply and a controller. The controller controls the start and stop of the motor, and the power supply supplies power to the motor. The pressure gear shaft 33 drives the pressure gear 35 to rotate. The pressure tooth plate frame 36 meshed with the front side of the pressure gear 35 can move up and down. When the pressure gear 35 rotates clockwise, the pressure tooth plate frame 36 can be driven to move downward, thereby pressing the blocking plate 29 downward, so that the blocking plate 29 is separated from the discharge end of the fermentation cone barrel 4, so that the hydrocarbon-based fertilizer after fermentation is discharged. Enter the drying barrel 5 to carry out the drying operation. When the pressure tooth plate frame 36 moves to the point of being about to disengage from the pressure gear 35, under the action of the blocking spring 32, the pressure gear 35 continues to rotate, so that the pressure tooth plate frame 36 and the pressure gear 35 continue to contact; when the pressure gear 35 rotates counterclockwise, it can drive the pressure tooth plate frame 36 to move upward. Under the action of the blocking spring 32, the connecting plate 30 drives the blocking plate 29 to move upward as a whole until the blocking plate 29 blocks the discharge end of the fermentation cone barrel 4 again.

[0046] As attached Fig. 9 As shown, a slip ring 37 is fixedly installed on the inner wall of the drying barrel 5; a drying cone barrel 6 is slidably installed on the slip ring 37; a driving gear ring 38 is fixedly installed on the upper end surface of the drying cone barrel 6; active bevel gears 39 are fixedly installed on the two pressure gear shafts 33 respectively; two driving shafts 40 are rotatably installed at the bottom of the fermentation barrel 1 at positions corresponding to the active bevel gears 39; a driven bevel gear 41 is fixedly installed on the upper end of the driving shaft 40; and the driven bevel gear 41 is meshed with the active bevel gear 39; a driving gear 42 is fixedly installed on the lower end of the driving shaft 40; the driving gear 42 is meshed with the driving gear ring 38; a heating pipe 43 is fixedly connected to the outer wall of the drying cone barrel 6; and a plurality of air exchange mechanisms 44 are installed on the side wall of the drying barrel 5 and above the drying cone barrel 6.

[0047] During specific use, the driven bevel gear 41 is meshed with the active bevel gear 39; the pressure gear shaft 33 rotates to drive the driving gear 42 at the lower end of the driving shaft 40 to rotate, and the driving gear 42 is meshed with the driving gear ring 38. The rotation of the driving gear 42 further drives the drying cone barrel 6 to rotate circumferentially along the slip ring 37, thereby preventing a large amount of hydrocarbon-based fertilizer entering the drying cone barrel 6 from accumulating.

[0048] As attached Fig.10As shown, the crushing roller driving assembly 11 includes two crushing roller mounting plates 45 fixedly arranged at the bottom of the drying barrel 5; two crushing roller shafts 46 are rotatably installed between the two crushing roller mounting plates 45; the two crushing rollers 10 are fixedly installed on the crushing roller shafts 46; crushing roller driving wheels 47 are fixedly installed at both ends of the crushing roller shafts 46; belts 48 are provided on the outer sleeves of the two crushing roller driving wheels 47 on the same side; and the belts 48 are cross-arranged; a crushing roller driven bevel gear 63 is fixedly installed on the end of one of the crushing roller shafts 46; a crushing roller driving shaft 64 is rotatably installed at a position corresponding to the crushing roller driven bevel gear 63 on the bottom wall of the drying barrel 5; a crushing roller driving shaft 64 is fixedly installed at the lower end of the crushing roller driving shaft 64, and a crushing roller driving gear 65 meshing with the crushing roller driven bevel gear 63 is fixedly installed; a crushing roller driving gear 66 is fixedly installed on the crushing roller driving shaft 64 and above the crushing roller driving bevel gear 65.

[0049] As attached Fig.10 To Attachment Fig.11 As shown, the crushing cone driving assembly 16 includes a crushing cone driving outer gear ring 49 fixedly mounted on the outer wall of the bottom of the drying cone barrel 6; a crushing cone driving shaft 50 is rotatably mounted on the bottom wall of the drying barrel 5; a crushing cone driving gear 51 is fixedly mounted on the lower end of the crushing cone driving shaft 50, and the crushing cone driving gear 51 is meshed with the crushing cone driving outer gear ring 49; a crushing cone driving inner gear ring 52 is fixedly mounted on the upper end of the connecting rod 15; the crushing cone driving inner gear ring 52 is meshed with the crushing cone driving gear 51; the crushing roller driving gear 66 is meshed with the crushing cone driving inner gear ring 52.

[0050] When in use, the dried hydrocarbon-based fertilizer falls onto the two crushing rollers. Since the crushing cone driving outer gear ring 49 is fixedly installed on the outer wall of the bottom of the drying cone barrel 6, the rotation of the drying cone barrel 6 drives the crushing cone driving outer gear ring 49 to rotate, and the crushing cone driving gear 51 is engaged with the crushing cone driving outer gear ring 49, and the crushing cone driving inner gear ring 52 is engaged with the crushing cone driving gear 51, thereby driving the crushing cone driving inner gear ring 52 to rotate; since the crushing roller driving gear 66 is engaged with the crushing cone driving inner gear ring 52, the crushing roller driving gear 66 is fixedly installed It is mounted on a crushing roller drive shaft 64, a crushing roller active bevel gear 65 is fixedly mounted on the lower end of the crushing roller drive shaft 64, the crushing roller active bevel gear 65 is meshed with a crushing roller driven bevel gear 63, and the crushing roller driven bevel gear 63 is fixedly mounted on the end of a crushing roller shaft 46, crushing roller drive wheels 47 are fixedly mounted on both ends of the crushing roller shaft 46, and belts 48 are arranged on the outer sleeves of the two crushing roller drive wheels 47 on the same side, and the belts 48 are cross-arranged, thereby further driving the two crushing rollers 10 to rotate relative to each other to crush large pieces of hydrocarbon-based fertilizer into small pieces or particles.

[0051] As attached Figure 3 , Attachment Figure 8 , Attachment Fig.12 As shown, the unloading control assembly 19 includes six unloading gear shafts 53 rotatably mounted at the bottom of the mounting frame 20; unloading gears 54 are fixedly mounted on the six unloading gear shafts 53; an unloading gear ring 55 is slidably mounted on the mounting frame 20; the unloading gear ring 55 is meshed with the unloading gear 54; an unloading active bevel gear 56 is fixedly mounted at the bottom end of the unloading gear shaft 53; a mounting ring 57 is fixedly connected to the mounting frame 20; Six unloading shafts 58 are rotatably installed between the receiving funnel 18; one end of the unloading shaft 58 passes through the side wall of the receiving funnel 18 and is fixedly connected to a unloading control plate 59; the unloading control plate 59 is located in the receiving funnel 18; a unloading driven bevel gear 60 is fixedly installed at the other end of the unloading shaft 58; the unloading driven bevel gear 60 is meshed with the unloading active bevel gear 56; a unloading control motor 61 is installed at one end of one of the unloading shafts 58.

[0052] When it is necessary to release the fertilizer in the receiving funnel 18, turn on the unloading control motor 61. The unloading control motor 61 is connected to a power supply and a controller. The controller controls the start and stop of the motor. The power supply supplies power to the motor, and the unloading shaft 58 connected thereto rotates. The unloading driven bevel gear 60 meshes with the unloading active bevel gear 56, thereby driving the meshed driven bevel gear 60 to rotate, and further driving the coaxial unloading gear 54 to rotate, and the unloading gear ring 55 rotates synchronously with it. Furthermore, the remaining five unloading gears 54 meshed with the unloading gear ring 55 rotate, thereby driving the remaining five unloading shafts 58 to rotate, that is, the six unloading shafts 58 can drive the six unloading control plates 59 to rotate synchronously, thereby opening the bottom of the receiving funnel 18.

[0053] As attached Figure 5 As shown, the upper half of the crushing cone 14 is configured as a cone with the tip facing upward; crushing protrusions 62 are provided on the inner wall of the crushing cone barrel 12 and the outer wall of the crushing cone 14.

[0054] The crushing cone drives the inner gear ring 52 to drive the crushing cone 14 to rotate synchronously. The upper half of the crushing cone 14 is set as a cone with the tip facing upward, which can make the hydrocarbon-based fertilizer slide along the inclined surface into the gap between the outer wall of the crushing cone 14 and the inner wall of the crushing cone barrel 12. The crushing cone 14 rotates so that the crushing protrusions 62 on the outer wall of the crushing cone 14 and the inner wall of the crushing cone barrel 12 crush the hydrocarbon-based fertilizer again.

[0055] A process for preparing hydrocarbon-based fertilizer comprises the following steps:

[0056] S1. First, the raw materials for preparing hydrocarbon-based fertilizer are put into the fermentation barrel 1 from the lower hopper; the discharge component 3 is opened before the input, and then closed after the discharge is completed, so that the hydrocarbon-based fertilizer raw materials are fully fermented in the fermentation barrel 1;

[0057] S2, after the fermentation is completed; the plugging component 7 is opened by manipulating the pressure component 8, so that the hydrocarbon-based fertilizer enters the drying barrel 5 for drying;

[0058] S3, after the hydrocarbon-based fertilizer is dried in the drying barrel 5, the crushing roller 10 crushes it; then, the crushing cone barrel 12 and the crushing cone 14 perform secondary crushing to crush the hydrocarbon-based fertilizer into particles of suitable size;

[0059] S4. The crushed hydrocarbon-based fertilizer particles enter the receiving hopper 18 through the discharge hole 17. The opening and closing of the receiving hopper 18 is controlled by the discharge control component 19 to facilitate bagging of the hydrocarbon-based fertilizer particles.

[0060] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0061] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A production device for preparing hydrocarbon-based fertilizers, comprising a fermentation barrel (1), characterized in that: Two lower hoppers (2) are symmetrically arranged on the top of the fermentation barrel (1); a discharge assembly (3) is installed at the bottom ends of the two lower hoppers (2); a fermentation cone barrel (4) is fixedly installed in the fermentation barrel (1); the discharge end of the fermentation cone barrel (4) extends to the outside of the fermentation barrel (1); a drying barrel (5) is fixedly installed at the bottom of the fermentation barrel (1); a drying cone barrel (6) is slidably installed on the inner side wall of the drying barrel (5); and the lower end of the drying cone barrel (6) passes through the inner side wall of the drying barrel (5). The bottom of the drying barrel (5) extends outside the drying barrel (5); a blocking component (7) is installed in the drying barrel (5) and at the discharge port of the fermentation barrel (1); a pressure component (8) is installed on the blocking component (7); a crushing barrel (9) is fixedly installed at the bottom of the drying barrel (5); two crushing rollers (10) are installed in the crushing barrel (9) and at the bottom end of the drying cone barrel (6); a crushing roller driving component (11) is installed on the two crushing rollers (10); a crushing roller driving component (11) is fixed on the inner wall of the crushing barrel (9); A crushing cone barrel (12) is fixedly installed; a crushing cone groove (13) whose diameter decreases from top to bottom is provided in the crushing cone barrel (12); a crushing cone table (14) is installed in the crushing cone groove (13); the gap between the outer wall of the crushing cone table (14) and the inner wall of the crushing cone barrel (12) decreases from top to bottom; four connecting rods (15) are fixedly installed on the crushing cone table (14); a crushing cone table driving assembly (16) is installed on the outer wall of the bottom end of the drying cone barrel (6); the connecting rod (15 ) is fixedly connected to the bottom of the crushing cone drive assembly (16); a discharge hole (17) is provided on the bottom wall of the crushing barrel (9) and between the crushing cone barrel (12) and the crushing cone (14); a material receiving funnel (18) is fixedly installed at the bottom of the crushing barrel (9); a material discharge control assembly (19) is installed at the bottom of the material receiving funnel (18); a mounting frame (20) is provided below the crushing barrel (9); and the crushing barrel (9) is fixedly installed on the mounting frame (20).

2. The production device for preparing hydrocarbon-based fertilizer according to claim 1, characterized in that: The discharge assembly (3) comprises a discharge rail (21) fixedly mounted on the front and rear side walls of the lower hopper (2); a discharge slide bar (22) is slidably mounted on the two discharge rails (21); a discharge plate (23) is fixedly mounted at the bottom of the two discharge slide bars (22); a discharge rack (24) is fixedly mounted at the bottom of the two discharge plates (23); a discharge motor (25) is fixedly mounted at the top center of the fermentation barrel (1); the output end of the discharge motor (25) passes through the top of the fermentation barrel (1) and is connected to a discharge gear shaft (26); a discharge gear (27) is fixedly mounted at the bottom end of the discharge gear shaft (26); the discharge gear (27) is meshed with the two discharge racks (24).

3. The production device for preparing hydrocarbon-based fertilizer according to claim 2, characterized in that: The blocking assembly (7) comprises a blocking plate (29) arranged at the discharge end of the fermentation cone barrel (4); connecting plates (30) are fixedly installed on both sides of the blocking plate (29); a support rod (31) is provided through the connecting plate (30); the upper end of the support rod (31) is fixedly connected to the bottom of the fermentation barrel (1); a blocking spring (32) is provided on the outer sleeve of the support rod (31); and the two ends of the blocking spring (32) are respectively fixedly connected to the bottom of the fermentation barrel (1) and the connecting plate (30).

4. The production device for preparing hydrocarbon-based fertilizer according to claim 3, characterized in that: The pressure assembly (8) comprises a pressure gear shaft (33) rotatably mounted on the outer wall of the fermentation barrel (1); a pressure motor (34) is mounted on the outer end of one of the pressure gear shafts (33); a pressure gear (35) is fixedly mounted on the other end of the pressure gear shaft (33); a pressure tooth plate frame (36) is meshed with the pressure gear (35); the lower end of the pressure tooth plate frame (36) passes through the bottom of the fermentation barrel (1) and extends downward to contact the upper end surface of the connecting plate (30).

5. The production device for preparing hydrocarbon-based fertilizer according to claim 4, characterized in that: A slip ring (37) is fixedly mounted on the inner wall of the drying barrel (5); a drying cone barrel (6) is slidably mounted on the slip ring (37); a driving gear ring (38) is fixedly mounted on the upper end surface of the drying cone barrel (6); driving bevel gears (39) are fixedly mounted on the two pressure gear shafts (33) respectively; two driving shafts (40) are rotatably mounted at the bottom of the fermentation barrel (1) at positions corresponding to the driving bevel gears (39); a driven bevel gear (41) is fixedly mounted on the upper end of the driving shaft (40); and the driven bevel gear (41) is meshed with the driving bevel gear (39); a driving gear (42) is fixedly mounted on the lower end of the driving shaft (40); and the driving gear (42) is meshed with the driving gear ring (38); a heating pipe (43) is fixedly connected to the outer wall of the drying cone barrel (6); and a plurality of air exchange mechanisms (44) are mounted on the side wall of the drying barrel (5) and above the drying cone barrel (6).

6. The hydrocarbon-based fertilizer production device according to claim 5, characterized in that: The crushing roller driving assembly (11) comprises two crushing roller mounting plates (45) fixedly mounted at the bottom of the drying barrel (5); two crushing roller shafts (46) are rotatably mounted between the two crushing roller mounting plates (45); the two crushing rollers (10) are fixedly mounted on the crushing roller shafts (46); crushing roller driving wheels (47) are fixedly mounted at both ends of the crushing roller shafts (46); belts (48) are provided on the outer sleeves of the two crushing roller driving wheels (47) on the same side; and the belts (48) are cross-arranged; A crushing roller driven bevel gear (63) is fixedly mounted on the end of each crushing roller shaft (46); a crushing roller driving shaft (64) is rotatably mounted on the bottom wall of the drying barrel (5) at a position corresponding to the crushing roller driven bevel gear (63); a crushing roller active bevel gear (65) meshing with the crushing roller driven bevel gear (63) is fixedly mounted on the lower end of the crushing roller driving shaft (64); and a crushing roller driving gear (66) is fixedly mounted on the crushing roller driving shaft (64) and located above the crushing roller active bevel gear (65).

7. The production device for preparing hydrocarbon-based fertilizer according to claim 6, characterized in that: The crushing cone driving assembly (16) includes a crushing cone driving outer gear ring (49) fixedly mounted on the outer wall of the bottom of the drying cone barrel (6); a crushing cone driving shaft (50) is rotatably mounted on the bottom wall of the drying barrel (5); a crushing cone driving gear (51) is fixedly mounted on the lower end of the crushing cone driving shaft (50), and the crushing cone driving gear (51) is meshed with the crushing cone driving outer gear ring (49); a crushing cone driving inner gear ring (52) is fixedly mounted on the upper end of the connecting rod (15); the crushing cone driving inner gear ring (52) is meshed with the crushing cone driving gear (51); the crushing roller driving gear (66) is meshed with the crushing cone driving inner gear ring (52).

8. The production device for preparing hydrocarbon-based fertilizer according to claim 7, characterized in that: The material unloading control assembly (19) comprises six material unloading gear shafts (53) rotatably mounted on the bottom of a mounting frame (20); unloading gears (54) are fixedly mounted on the six material unloading gear shafts (53); a material unloading gear ring (55) is slidably mounted on the mounting frame (20); the material unloading gear ring (55) is meshed with the material unloading gear (54); a material unloading active bevel gear (56) is fixedly mounted on the bottom end of the material unloading gear shaft (53); a mounting ring (57) is fixedly connected to the mounting frame (20); a connecting ring (57) is connected to the connecting ring (57); Six material discharge shafts (58) are rotatably mounted between the material hoppers (18); one end of the material discharge shaft (58) passes through the side wall of the material receiving hopper (18) and is fixedly connected to a material discharge control plate (59); the material discharge control plate (59) is located in the material receiving hopper (18); a material discharge driven bevel gear (60) is fixedly mounted on the other end of the material discharge shaft (58); the material discharge driven bevel gear (60) is meshed with the material discharge active bevel gear (56); and a material discharge control motor (61) is mounted on one end of one of the material discharge shafts (58).

9. The production device for preparing hydrocarbon-based fertilizer according to claim 8, characterized in that: The upper half of the crushing cone (14) is arranged as a cone with the tip facing upwards; crushing protrusions (62) are arranged on the inner wall of the crushing cone barrel (12) and the outer wall of the crushing cone (14).

10. A process for preparing hydrocarbon-based fertilizer, using the hydrocarbon-based fertilizer preparation and production device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. First, the raw materials for preparing hydrocarbon-based fertilizer are put into the fermentation barrel (1) from the lower hopper; the discharge component (3) is opened before the feeding, and is closed after the discharge is completed, so that the hydrocarbon-based fertilizer raw materials are fully fermented in the fermentation barrel (1); S2, after the fermentation is completed; the blocking component (7) is opened by manipulating the pressure component (8), so that the hydrocarbon-based fertilizer enters the drying barrel (5) for drying; S3, after the hydrocarbon-based fertilizer is dried in the drying barrel (5), the crushing roller (10) crushes it; Subsequently, the crushing cone barrel (12) and the crushing cone table (14) perform secondary crushing to crush the hydrocarbon-based fertilizer into particles of suitable size; S4. The crushed hydrocarbon-based fertilizer particles enter the receiving hopper (18) through the discharge hole (17). The opening and closing of the receiving hopper (18) is controlled by the discharge control component (19), so as to facilitate bagging and packaging of the hydrocarbon-based fertilizer particles.

Citation Information

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