Fabricated high-rise building structure and assembling method thereof

By adopting prefabricated high-rise building structures with tenon structures and bolts connected in prefabricated concrete structural components of the house, the problem of unsolid connections caused by single structural design in the prior art is solved, and the stability and seismic resistance of the house are significantly improved.

CN119553782AInactive Publication Date: 2025-03-04HENAN FANGKE PREFABRICATED CONSTRUCTION CO LTD
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Patent Information

Application Number
CN202510001929.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-03-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The structural design of prefabricated concrete structural components of existing houses is relatively single, resulting in insufficient connections, affecting the overall stability of the house, increasing safety hazards during use, and prone to collapse accidents in natural disasters or external impacts.

Method used

A prefabricated high-rise building structure and its assembly method are adopted to connect each concrete structure prefabricated components of the house structure through a tenon structure, and bolted connections are provided to strengthen the stability of the house. The method includes embedded socket box steel plate connectors, beam and column connectors, dovetail groove cavity and bolt connections to form a high-strength and stable building structure.

Benefits of technology

Through the tenon structure and bolt connection, the connection firmness between the prefabricated concrete structural components of the house is significantly improved, the overall stability of the house is enhanced, safety hazards are reduced, and it is excellent in seismic performance and construction efficiency.

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Abstract

The invention discloses a fabricated high-rise building structure and an assembly method thereof. The fabricated high-rise building structure comprises a foundation, frame columns are arranged on the foundation, frame beams are arranged between the frame columns, light wall bodies and shear wall bodies are arranged in the frame beams, and floor plates are horizontally arranged between the frame beams; pre-embedded socket box type steel plate connecting pieces are arranged on the foundation, the frame columns are inserted into the pre-embedded socket box type steel plate connecting pieces and connected through bolts, and plate openings in the upper portions of the pre-embedded socket box type steel plate connecting pieces are in a 30-degree groove shape so that the frame columns can be inserted and connected conveniently. Compared with the prior art, the building structure has the advantages that prefabricated concrete structural members of the building structure are connected through mortise and tenon structures, meanwhile, bolt connection and internal steel bar sleeve connection are arranged to reinforce the stability of the building, it is guaranteed that the basic functions of the building are not affected, and therefore it is guaranteed that all building member products meet the quality standard of current building engineering; the tenon-and-mortise and bolt structures are preset on the prefabricated concrete structural members, so that later connection and fixation are facilitated, and on-site rapid assembly is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of house construction, and in particular to an assembled high-rise building structure and an assembly method thereof. Background Art

[0002] Prefabricated concrete structural components of houses, as an indispensable part of construction sites, have occupied a place in the construction industry with their unique advantages. They have won the favor of many builders with their simple assembly method, efficient installation speed, and easy recycling and disassembly. At the same time, the use of these prefabricated concrete structural components has also greatly promoted the implementation of environmental protection concepts in the construction field, and has played a positive role in reducing the generation of construction waste and the waste of resources.

[0003] However, despite the many advantages of prefabricated concrete structural components for houses, there is a common problem with the products on the market today, that is, the structural design is relatively simple. This simplicity leads to the connection between prefabricated concrete structural components being not strong enough, which seriously affects the overall stability of the house made up of these components. This not only increases the safety hazards of the house during use, but also greatly reduces the trust of builders and owners in prefabricated concrete structural components for houses.

[0004] What is more serious is that due to the loose connection, these houses made of prefabricated concrete structural components are prone to collapse when encountering natural disasters or other external forces. This will not only pose a serious threat to people's lives and property safety, but also bring great instability to society. Therefore, how to improve the structural design of prefabricated concrete structural components of houses, improve the firmness of the connection between them, and thus enhance the overall stability of the house has become an urgent problem to be solved in the current construction industry.

[0005] In order to solve this problem, a design concept of a prefabricated high-rise building structure and its assembly method came into being. Summary of the invention

[0006] The technical problem to be solved by the present invention is a high-rise building structure with higher prefabricated structural strength and efficient assembly and an assembly method thereof.

[0007] In order to solve the above technical problems, the present invention provides a technical solution: an assembled high-rise building structure and an assembly method thereof, comprising a foundation, frame columns are arranged on the foundation, frame beams are arranged between the frame columns, lightweight walls and shear walls are arranged inside the frame columns and frame beams, and floor slabs are arranged horizontally between the frame beams;

[0008] The foundation is provided with a pre-buried socket box-shaped steel plate connector, the frame column is inserted into the pre-buried socket box-shaped steel plate connector and connected by bolts, and the upper plate opening of the pre-buried socket box-shaped steel plate connector is formed into a 30-degree groove shape to facilitate the insertion of the frame column;

[0009] The side of the frame column is provided with a beam-column connector for inserting the frame beam, and the frame beam and the ground beam are inserted into the beam-column connector and connected by bolts;

[0010] The sides of the frame beams and frame columns are provided with dovetail groove cavities for plugging in floor slabs and walls;

[0011] The frame columns and frame columns are composed of an exterior decoration layer, an exterior wall waterproof layer, a thermal insulation layer, a high-strength concrete layer, and an interior decoration layer from the outside to the inside. The high-strength concrete layer of the frame beams and frame columns is provided with a steel plate layer, steel plate outer stirrups, and an inner steel cage;

[0012] The wall is provided with a blocking laminated layer around it, and a polyethylene nostril foam strip is pre-buried on the blocking laminated layer to form a waterproof measure combining structural waterproofing and material waterproofing;

[0013] The wall is a lightweight high-strength wall, which is composed of an exterior decoration layer, an exterior wall waterproof layer, a high-strength concrete layer, a lightweight high-strength foamed concrete layer, and an interior decoration layer from the outside to the inside. A double-layer high-strength fiber mesh tensile resistance layer is provided in the high-strength concrete layer of the wall;

[0014] The U-shaped steel bars are exposed on the four sides of the floor slab, which are combined with the U-shaped steel bars on the frame beam, and 4 steel bars are inserted for binding connection; post-cast strips are formed between the frame beam and the floor slab, and between the floor slabs, and a sealing overlap layer is provided under the floor slab;

[0015] The wall and floor slab are inserted into the dovetail groove cavities on the frame beams and frame columns, connected by bolts, and cast to form mortise and tenon structure concrete structural members.

[0016] As a preferred solution, the frame beams and frame columns are provided with leveling devices.

[0017] As a preferred solution, the thickness of the sealing superimposed layer of the floor slab is 10-15 cm.

[0018] As a preferred solution, the exterior decoration layer is one of ceramic tile, real stone paint and exterior wall paint.

[0019] As a preferred solution, the sealing overlapping layer around the wall is 3 cm long and 3 cm thick.

[0020] As a preferred solution, the steel bars in the frame beams and frame columns are connected by sleeves.

[0021] Compared with the prior art, the advantages of the present invention are as follows: the present invention connects the various concrete structure prefabricated components of the house structure through the mortise and tenon structure, and at the same time, bolt connections are arranged to reinforce the stability of the house, thereby ensuring that the basic functions of the house are not affected. At the same time, the professional batch production of concrete structure prefabricated components in high-rise buildings enables each completed prefabricated concrete structure component product to be completely, fully and effectively quality inspected, thereby ensuring the strength, rigidity and stability of each building concrete structure component, thereby ensuring that all building concrete structure component products meet the quality standards of current construction projects; by pre-setting the mortise and tenon and bolt structures in the production of each prefabricated concrete structure component, it is convenient for later connection and fixation, thereby realizing rapid on-site assembly, complete batch production of building components, commercial sales, and fast and convenient assembly; and providing convenience for daily maintenance, component replacement, and transfer and disassembly during use; thereby greatly shortening the construction period, saving the capital cost of project investment, and reducing the cost of use of the project throughout its life cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the frame columns, frame beams, walls and floor slabs of the present invention.

[0023] Figure 2 It is a structural schematic diagram of the steel bar sleeve and the leveling device of the present invention.

[0024] Figure 3 It is a structural schematic diagram of the beam-column connecting piece of the present invention.

[0025] Figure 4 It is a schematic diagram of the connection between the floor slab, frame column and frame beam of the present invention.

[0026] Figure 5 It is a schematic structural diagram of the dovetail groove cavity of the present invention.

[0027] As shown in the figure: 1. frame column, 2. frame beam, 3. wall, 4. floor slab, 5. beam-column connector, 6. bolt, 7. sleeve, 8. U-shaped steel bar, 9. post-cast strip, 10. dovetail groove cavity, 11. leveling device, 12. column-to-column connector. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0031] In the description of the embodiments of the present invention, "plurality" means at least 2.

[0032] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] The following is a further detailed description of an assembled high-rise building structure and an assembly method thereof according to the present invention in conjunction with the accompanying drawings.

[0034] In conjunction with the accompanying drawings, an assembled high-rise building structure and an assembly method thereof include a foundation, wherein a frame column 1 is provided on the foundation, frame beams 2 are provided between the frame columns 1, lightweight walls and shear walls 3 are provided inside the frame columns 1 and the frame beams 2, and floor slabs 4 are horizontally provided between the frame beams 2;

[0035] The foundation is provided with a pre-buried socket box-shaped steel plate connector, the frame column 1 is inserted into the pre-buried socket box-shaped steel plate connector and connected by bolts 6, and the upper plate opening of the pre-buried socket box-shaped steel plate connector is formed into a 30-degree groove shape to facilitate the insertion of the frame column 1;

[0036] The side of the frame column 1 is provided with a beam-column connector 5 for inserting the frame beam 2, and the frame beam 2 and the ground beam are inserted into the beam-column connector 5 and connected by bolts 6;

[0037] The frame beam 2 and frame column 1 are provided with dovetail groove cavities for inserting the floor plate 4 and the wall 3 on the side thereof;

[0038] The frame column 1 and the frame column 1 are respectively composed of an exterior decoration layer, an exterior wall waterproof layer, a thermal insulation layer, a high-strength concrete layer, and an interior decoration layer from the outside to the inside. The high-strength concrete layer of the frame beam 2 and the frame column 1 is provided with a steel plate layer, steel plate outer stirrups, and an inner steel cage;

[0039] The wall 3 is provided with a blocking laminated layer around it, and a polyethylene nostril foam strip is pre-embedded on the blocking laminated layer to form a waterproof measure combining structural waterproofing and material waterproofing;

[0040] The wall 3 is a lightweight high-strength wall and a shear wall. The wall 3 is composed of an exterior decoration layer, an exterior wall waterproof layer, a high-strength concrete layer, a lightweight high-strength foamed concrete layer, and an interior decoration layer from the outside to the inside. A double-layer high-strength fiber mesh tensile resistance layer is provided in the high-strength concrete layer of the wall 3;

[0041] The U-shaped steel bars 8 are exposed on four sides of the floor slab 4, which are combined with the U-shaped steel bars 8 on the frame beam 2, and 4 steel bars are inserted for binding connection; a post-cast strip 9 is formed between the frame beam 2 and the floor slab 4, and between the floor slabs 4, and a sealing overlap layer is provided below the floor slab 4;

[0042] After the wall 3 and floor slab 4 are inserted into the dovetail groove cavities 10 on the frame beam 2 and the frame column 1, they are connected by bolts 6 and cast to form a mortise and tenon structure.

[0043] The frame beam 2 and the frame column 1 are provided with a leveling device 11 .

[0044] The thickness of the sealing superimposed layer of the floor slab 4 is 10-15 cm.

[0045] The exterior decoration layer is one of ceramic tile, real stone paint and exterior wall paint.

[0046] The sealing superimposed layer around the wall 3 is 3 cm long and 3 cm thick.

[0047] The frame beam 2 and the steel bars in the frame column 1 are connected by a sleeve 7 .

[0048] The specific implementation process of the present invention is as follows:

[0049] 1. Excavate the foundation and make column foundation and raft foundation first.

[0050] 2. Reserve steel plates to embed socket box-type steel plate connectors on the foundation, and first connect the ground beams to the socket box-type connectors (the connectors are connected to the external ground beams and the internal ground beams).

[0051] Connection method of column connector and ground beam: first insert the frame beam into the beam-column connector, then connect the external steel plate with the bolts of the steel plate, and then connect the internal steel bar of the beam with the sleeve of the steel bar. After the connector and ground beam are fully connected, install the floor slab on the ground beam, leave a post-cast strip between the floor slab and the floor slab, and between the floor slab and the box-type steel plate connector, and then pour high-strength steel fiber fine stone concrete. First pour the connector and ground beam, then pour the post-cast strip between the ground beam and the floor slab, and wait for it to solidify to reach the required strength after pouring.

[0052] 3. Install the frame column. Insert the frame column on the upper part of the embedded box-type steel plate connector. The upper steel plate mouth of the connector is 30 degrees beveled to facilitate the insertion of the box-type frame column. After the insertion is aligned, first insert the M20 10.9 grade high-strength screw and tighten it. Then use the fastener to level and straighten the box-type frame column with high-strength bolts on the built-in leveling device inside the frame. Then tighten the high-strength bolts to tighten it. Then, connect the pre-sleeved steel sleeve on the steel bar of the steel plate connector with the steel bar on the upper frame column. Then, use bolts to connect the three-sided opening on the plugging plate, reserve a 10-centimeter post-casting circular mouth on one of the plugging plates, insert the trumpet-mouthed pouring device to pour high-strength steel fiber fine stone concrete, and after the initial setting reaches the strength, pull out the trumpet-mouthed pouring device and repair the post-casting reserved mouth.

[0053] 4. Hoist the frame beam. The steel plate connector of the frame column has a 30-degree groove to facilitate the insertion of the box-type frame beam. After the insertion is aligned, first insert the M20 10.9-grade high-strength screw, tighten it in place with a fastener, and then use the pre-sleeved steel sleeve on the steel bar on the connector inside the frame column to connect and tighten it with the steel bar on the parallel frame beam.

[0054] 5. Wall hoisting. When the wall is prefabricated in the factory, a 3 cm long and 3 cm thick sealing superposition layer is prefabricated on the four sides of the wall. A polyethylene closed-cell foam strip pad is pre-embedded on this 3 cm sealing superposition layer to form a waterproof measure that combines structural waterproofing and material waterproofing, forming multiple waterproof measures for the exterior wall and frame structure. After the wall is hoisted and inserted into the designated position, the M16 high-strength screw is passed through the prefabricated steel plate holes on the frame column, and penetrated into the high-strength nut on the reserved steel plate on the sealing plate in the wall, and initially tightened. After all the penetrations are completed, they are finally tightened. An operating seam of 10-20 cm is formed between the column and the wall, and between the beam and the wall in the upper, lower, left and right directions inside the wall. After the wall is inserted, the U-shaped steel bars on the four sides of the wall are combined with the U-shaped steel bars on the column and beam, and 4 steel bars are inserted for binding connection. After the connection is completed, the movable connecting plate of the wall is used to bolt and seal the 10-20 cm operating gap between the column and the wall, and between the beam and the wall. Finally, a dovetail groove cavity will be formed between the wall and the column and beam, so that the wall, column and beam are first bolted, and then the steel bars connecting the wall, column and beam are tied, and finally the dovetail groove cavity module is post-cast and then the mortise and tenon structure is formed. Such a post-cast mortise and tenon structure is easy to operate and has good stability.

[0055] 6. Floor slab hoisting. Hoist the floor slab and insert it onto the designated beam. After the floor slab is inserted, the U-shaped steel bars exposed on the four sides of the floor slab are combined with the U-shaped steel bars on the beam, and 4 steel bars are inserted for binding connection. After the connection is completed, a post-cast strip is formed between the beam and the floor slab, and between the floor slabs. There is a floor slab between the floor slabs, and there is a 10-20 cm sealing overlap layer underneath, which can replace the formwork for post-casting of post-cast strip concrete. After the installation of the columns, beams, walls, and floor slabs is completed, there is an open circular hole at the bottom of the frame beam that is connected to the dovetail groove cavity module of the wall, so that the post-cast high-strength steel fiber fine stone concrete can form a whole.

[0056] The strength, seismic resistance and stability of this structure are better than those of existing cast-in-place concrete structures.

[0057] Steel plates are pre-buried in the waistline, eaves, windows, doorways, and column openings of the house, such as at the eaves of door and window columns, to facilitate quick installation of the lines.

[0058] The exterior decoration layer of the exterior wall has been completed in the factory and is protected by a protective film. After the lines are installed, structural glue is injected into the joints between columns and beams, beams and walls, and columns and walls to complete the secondary material waterproofing of the joints and beautify the exterior decoration layer of the joints.

[0059] The pre-embedded integrated water and electricity pipelines and wire boxes and other water and electricity devices can be modified in any part of the wall and floor slab, and they have been prefabricated in the factory and assembled on site. The thickness of the floor slab is 10-15 cm. There is a post-cast strip on the edge of the floor slab. The window frame has been prefabricated on the wall in the factory and is protected by a film.

[0060] The assembly rate of this structure and walls, floor beams, columns and exterior wall decoration can be as high as over 95%.

[0061] From outside to inside, the columns and beams are composed of 1 exterior decorative layer (ceramic tiles, real stone paint, exterior wall paint, etc.), 2 exterior wall waterproof layer, 3 thermal insulation layer, 4 high-strength concrete (including steel pipe layer, steel pipe outer stirrups, inner steel cage), and 5 interior decoration layer.

[0062] The lightweight high-strength wall is composed of 1 exterior decoration layer (ceramic tiles, real stone paint, exterior wall paint, etc.) 2 exterior wall waterproof layer 3 high-strength concrete (including double-layer high-strength fiber grid tensile resistance layer) 4 lightweight high-strength foamed concrete 5 interior decoration layer

[0063] From the outside to the inside, the floor slabs and shear walls are composed of 1 exterior finishing layer (ceramic tiles, real stone paint, exterior wall paint, etc.) 2 high-strength concrete containing a double-layer steel cage.

[0064] Advantages of this structure:

[0065] High structural strength, good structural stability, strong seismic resistance, good anti-corrosion performance, good fire resistance, good thermal insulation and sound insulation performance, short construction period, low project cost, long service life, high safety factor, green, low-carbon and environmentally friendly.

[0066] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. An assembled high-rise building structure and an assembly method thereof, characterized in that: It comprises a foundation, wherein the foundation is provided with frame columns, frame beams are provided between the frame columns, lightweight walls and shear walls are provided inside the frame columns and frame beams, and floor slabs are provided horizontally between the frame beams; The foundation is provided with a pre-buried socket box-shaped steel plate connector, the frame column is inserted into the pre-buried socket box-shaped steel plate connector and connected by bolts, and the upper plate opening of the pre-buried socket box-shaped steel plate connector is formed into a 30-degree groove shape to facilitate the insertion of the frame column; The side of the frame column is provided with a beam-column connector for inserting the frame beam, and the frame beam and the ground beam are inserted into the beam-column connector and connected by bolts; The sides of the frame beams and frame columns are provided with dovetail groove cavities for plugging in floor slabs and walls; The frame columns and frame columns are composed of an exterior decoration layer, an exterior wall waterproof layer, a thermal insulation layer, a high-strength concrete layer, and an interior decoration layer from the outside to the inside. The high-strength concrete layer of the frame beams and frame columns is provided with a steel pipe layer, steel pipe outer stirrups, and an inner steel cage; The wall is provided with a blocking laminated layer around it, and a polyethylene nostril foam strip is pre-buried on the blocking laminated layer to form a waterproof measure combining structural waterproofing and material waterproofing; The wall is a lightweight high-strength wall and a shear wall. The lightweight wall is composed of an exterior decoration layer, an exterior wall waterproof layer, a high-strength concrete layer, a lightweight high-strength foamed concrete layer, and an interior decoration layer from the outside to the inside. A double-layer high-strength fiber mesh tensile resistance layer is provided in the high-strength concrete layer of the wall. The U-shaped steel bars are exposed on the four sides of the floor slab, which are combined with the U-shaped steel bars on the frame beam, and 4 steel bars are inserted for binding connection; post-cast strips are formed between the frame beam and the floor slab, and between the floor slabs, and a sealing overlap layer is provided under the floor slab; The wall and floor slab are inserted into the dovetail groove cavities on the frame beams and frame columns, connected by bolts, and poured with high-strength concrete to form a mortise and tenon structure.

2. The assembled high-rise building structure and the assembly method thereof according to claim 1, characterized in that: The frame beams and frame columns are provided with leveling devices.

3. The assembled high-rise building structure and the assembly method thereof according to claim 1, characterized in that: The thickness of the sealing superposition layer of the floor slab is 10-15 cm.

4. The assembled high-rise building structure and the assembly method thereof according to claim 1, characterized in that: The exterior decoration layer is one of ceramic tile, real stone paint and exterior wall paint.

5. The assembled high-rise building structure and the assembly method thereof according to claim 1, characterized in that: The sealing superimposed layer around the wall is 3 cm long and 3 cm thick.

6. The assembled high-rise building structure and the assembly method thereof according to claim 1, characterized in that: The steel bars in the frame beams and frame columns are connected by sleeves.