PCB circuit board warping degree full-automatic detection machine

By designing a fully automatic detection machine for warpage of PCB circuit boards including storage components, material collection components and detection components, the problem of poor detection results in the prior art is solved, and efficient and accurate detection of circuit boards with different shapes and warpage levels is achieved.

CN119554991AActive Publication Date: 2025-03-04PI SEMICON (NANTONG) CO LTD

Patent Information

Application Number
CN202411795399.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-03-04
Estimated Expiration
2044-09-20

AI Technical Summary

Technical Problem

During the inspection, the existing PCB circuit board warpage automatic tester is difficult to achieve fully automatic and accurate detection due to the uncertain shape and different warpage of the circuit board, resulting in poor detection results.

Method used

A fully automatic detection machine for warpage of PCB circuit board including material storage assembly, material extraction assembly and detection assembly is designed. The storage box of the storage assembly and the vacuum suction cup of the collection assembly can achieve stable adsorption and positioning of the PCB circuit board. The detection assembly uses a pressure relief block, a compression spring and a pressure sensor to detect the warpage, and accurately detect it through an optical detection camera.

Benefits of technology

It improves the accuracy and automation of the warp detection of PCB circuit boards, can adapt to circuit boards of different shapes and warp levels, and enhances the compatibility and working effect of the detector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of PCBs, in particular to a full-automatic detection machine for the warping degree of a PCB. Comprising a material storage assembly, and a material taking assembly is installed on the top of the material storage assembly; according to the invention, the distance between a plurality of groups of opposite pressure buffering blocks is fixed, so that when the edge of the PCB is warped, the distance between the opposite pressure buffering blocks is changed to improve the preliminary detection effect, and then the two groups of pressure buffering blocks are driven to slowly and oppositely move on the outer wall of the PCB; when different warping conditions occur, the sliding rod is driven to extrude the compression spring in the sleeving cylinder, the problem of structural damage caused in the extrusion process is avoided through buffering, and the compression spring acts rebound force on the pressure sensor when sensing pressure so as to judge the warping degree and observe data change of the graduated scale structure at any time. The warping detection device is used for assisting in warping detection, and the working effect of the full-automatic detector is improved.
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Description

[0001] This application is a divisional application of the application filed on September 20, 2024, with application number 202411315458.6 and invention name “A fully automatic detection machine for PCB circuit board warpage and its detection method”. Technical Field

[0002] The invention belongs to the technical field of PCB circuit boards, and in particular relates to a fully automatic warpage detection machine for PCB circuit boards. Background Art

[0003] The names of circuit boards include: ceramic circuit board, alumina ceramic circuit board, aluminum nitride ceramic circuit board, circuit board, PCB board, aluminum base board, high-frequency board, thick copper board, impedance board, PCB, ultra-thin circuit board, ultra-thin circuit board, printed circuit board, etc.

[0004] After searching, in the prior art, Chinese patent publication number: CN221464571U, publication date: 2024-08-02, announced a PCB circuit board warpage automatic testing machine, including a test frame, a servo motor is installed on the test frame, the output end of the servo motor is connected to a driving wheel through a rotating shaft, the surface of the driving wheel is connected to a driven wheel through a belt, and the center of the surface of the driving wheel and the driven wheel are connected to a screw body through a rotating shaft; the above embodiment has the advantages of convenient and fast detection operation.

[0005] But the device still has the following defects: PCB circuit boards have irregular shapes and different degrees of warping. If only a single image detection method is used, the circuit board warping detection work will be limited, thereby reducing the working effect of the fully automatic detection machine. Summary of the invention

[0006] In view of the above problems, the present invention provides a fully automatic PCB circuit board warpage detection machine. It includes a material storage component, a material picking component is installed on the top of the material storage component, a detection component is installed on the material picking component, two groups of compatible components are symmetrically installed on the material storage component, and each group of compatible components is installed on a group of auxiliary components; The compatible component includes several groups of sleeve tubes, one end of a group of compression springs is installed on the inner wall of one side of each group of sleeve tubes, a group of sliding rods is installed on the other end of each group of compression springs, a group of pressure sensors is installed at the junction of each group of sliding rods and compression springs, a group of scale structures is installed on the outer wall of each group of sliding rods, and a group of pressure relief blocks is installed on one side wall of each group of sliding rods; When the PCB circuit board warps, the distance between the relative pressure relief blocks will change.

[0007] Furthermore, the material storage assembly includes a working base plate, a support frame is arranged directly above the working base plate, two groups of support frames are symmetrically installed at the top edge of the working base plate, the top of each group of support frames is installed on the bottom of the support frame, and a storage box is installed on the top of the working base plate.

[0008] Furthermore, the material picking assembly includes a first fixed plate, the bottom of which is installed on the top of the support frame, a first electric slide is installed on one side wall of the first fixed plate, a first disc is transmission-connected to the output end of the first electric slide, a first motor is installed on the bottom of the first disc, a rectangular plate is transmission-connected to the output end of the first motor, an auxiliary ring is installed on the outer wall of the rectangular plate, two groups of fixed tubes are symmetrically installed on the bottom of the first disc, and a second disc is installed on the bottom of the fixed tubes.

[0009] Furthermore, a first electric push rod is installed on the bottom of the second disc, a vacuum box is installed on the bottom of the first electric push rod, a vacuum suction cup is connected to the bottom of the vacuum box, and a vacuum pump is installed on the outer wall of the vacuum box.

[0010] Furthermore, the detection component includes a second electric slide, the top of the second electric slide is installed on the bottom of the auxiliary ring, the output end of the second electric slide is transmission-connected to a second electric push rod, the output end of the second electric push rod is installed with a second fixed plate, a second motor is installed on a side wall of the second fixed plate, the output end of the second motor is transmission-connected to a third fixed plate, and a warpage optical detection camera is installed on the bottom of the third fixed plate.

[0011] Furthermore, the compatible component also includes a third motor, one end of each group of the third motors is installed on the inner wall of the support frame, the output end of each group of the third motors is transmission-connected with a group of fourth fixed plates, one side wall of each group of the fourth fixed plates is provided with a group of sliding cavities, two groups of threaded rods are rotatably connected in each group of the sliding cavities, each group of the threaded rods is threadedly connected with a group of sliding blocks, a group of first connecting plates is installed on one side wall of each group of the sliding blocks, and one end of each group of the sleeves is installed on one side wall of the first connecting plate.

[0012] Furthermore, a group of first electromagnetic blocks are installed on one side wall of each group of the pressure relief blocks, and a group of clamping holes are opened on one side wall of each group of the pressure relief blocks.

[0013] Furthermore, the auxiliary component includes a second connecting plate, and two groups of sleeve shells are symmetrically installed on both side walls of each group of the second connecting plates, and a group of sliding columns are movably sleeved in each group of the sleeve shells, and a group of sleeve rings are installed on one side wall of each group of the sliding columns, and the inner wall of each group of the sleeve rings is sleeved on the outer wall of one group of sleeve tubes, and a group of third connecting plates are installed on the outer wall of each group of the sleeve rings, and a group of third electric push rods are installed on one side wall of each group of the third connecting plates, and a group of second electromagnetic blocks are installed on the output end of each group of the third electric push rods, and the first electromagnetic block is magnetically connected to the second electromagnetic block.

[0014] Furthermore, a group of third electromagnetic blocks are installed on the outer wall of each group of the second connecting plates, a group of fourth electromagnetic blocks are magnetically connected to each group of the third electromagnetic blocks, a group of fourth connecting plates are installed at one end of each group of the fourth electromagnetic blocks, two groups of fourth electric push rods are symmetrically installed on the two side walls of each group of the fourth connecting plates, a group of card tubes are installed on the output end of each group of the fourth electric push rods, the card tubes are movably connected to the card holes, and a group of height limiting plates are installed on the outer walls of each group of the fourth connecting plates.

[0015] A detection method for a fully automatic PCB circuit board warpage detection machine, the detection method comprising: Place the PCB circuit boards in the storage assembly one by one to be tested; Start the material picking component to limit the position of the PCB circuit board; The compression spring starts to rebound after sensing the disappearance of pressure, driving the two sets of pressure relief blocks to contact the outer wall of the PCB circuit board; The sliding rod squeezes the compression spring in the sleeve, and the compression spring exerts a rebound force on the pressure sensor when it senses pressure; The sliding rod slides in the sleeve tube and then drives the scale structure data to change; Start the auxiliary components to detect the PCB circuit board.

[0016] The beneficial effects of the present invention are: 1. The distances between several groups of relative buffer blocks are fixed, so when the PCB circuit board warps, the distances between the relative buffer blocks will change, which is used to improve the effect of the initial detection. Subsequently, the two groups of buffer blocks are driven to slowly move toward each other on the outer wall of the PCB circuit board. When different warping conditions occur, the sliding rod will be driven to squeeze the compression spring in the sleeve, and the problem of structural damage caused by the squeezing process can be avoided through buffering. When the compression spring senses the pressure, the rebound force acts on the pressure sensor to judge the degree of warping. The data changes of the scale structure can be observed at any time to assist in the detection of warping, thereby improving the working effect of the fully automatic detection machine.

[0017] 2. When it is necessary to detect the warping of the entire edge of the PCB circuit board, the third electric push rod is started to drive the pressure relief block to move to the specified position relative to the fourth connecting plate, and then the fourth electric push rod is started to push the card tube and the card connection hole for active card connection, and then the magnetic connection between the third electromagnetic block and the fourth electromagnetic block is disconnected, and then the fourth connecting plate is driven by the two groups of pressure relief blocks to perform the whole edge warping detection on the PCB circuit board. When the warped edge of the PCB circuit board contacts the height limit plate, the PCB circuit board is driven to be recovered by the vacuum suction cup, thereby improving the compatibility effect of the PCB circuit board warping detection.

[0018] 3. Start the second electric slide to drive the warp optical detection camera to move in parallel, and then start the second motor during the movement to drive the warp optical detection camera to perform rotation detection. To increase the detection range, start the first motor to drive the rectangular plate to rotate, and the rectangular plate in turn drives the auxiliary ring to rotate. The auxiliary ring drives the warp optical detection camera to perform rotation detection while rotating. When the rectangular plate touches the fixed tube during the rotation, it starts to rotate in the opposite direction, which expands the detection range and improves the accuracy of the detection.

[0019] 4. The PCB circuit boards that need to be automatically tested for warpage are placed in the storage box for testing in turn. The first electric slide is started to drive the vacuum suction cup to move to the top of the storage box. Then the first electric push rod is started to push the vacuum suction cup down to the storage box to adsorb the center end of the PCB circuit board. In order to improve the adsorption effect, the vacuum pump is started to evacuate the air in the vacuum box, and then the space between the vacuum suction cup and the PCB circuit board is evacuated, thereby improving the adsorption and material taking effect of the device.

[0020] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It shows a schematic structural diagram of a fully automatic inspection machine according to an embodiment of the present invention; Figure 2 A schematic structural diagram of a material storage assembly according to an embodiment of the present invention is shown; Figure 3It shows a schematic structural diagram of a material taking assembly according to an embodiment of the present invention; Figure 4 A schematic diagram of the structure of a detection component according to an embodiment of the present invention is shown; Figure 5 A schematic diagram of the structure of compatible components according to an embodiment of the present invention is shown; Figure 6 shows a schematic cross-sectional view of a fourth fixing plate according to an embodiment of the present invention; Figure 7 A schematic cross-sectional view of a sleeve according to an embodiment of the present invention is shown; Figure 8 A schematic diagram of the structure of an auxiliary component according to an embodiment of the present invention is shown.

[0023] In the figure: 1. material storage component; 101. working base plate; 102. support frame; 103. support frame; 104. material storage box; 2. material taking component; 201. first fixed plate; 202. first electric slide; 203. first disc; 204. first motor; 205. auxiliary ring; 206. fixed tube; 207. second disc; 208. first electric push rod; 209. vacuum box; 210. vacuum suction cup; 211. vacuum pump; 3. detection component; 301. second electric slide; 302. second electric push rod; 303. second fixed plate; 304. second motor; 305. third fixed plate; 306. warpage optical detection camera; 4. compatible component; 401. third motor; 402. fourth Fixed plate; 403, threaded rod; 404, sliding cavity; 405, sliding block; 406, first connecting plate; 407, fourth motor; 408, socket tube; 409, compression spring; 410, sliding rod; 411, pressure sensor; 412, scale structure; 413, pressure buffer block; 414, first electromagnetic block; 415, snap-in hole; 5, auxiliary component; 501, second connecting plate; 502, socket shell; 503, sliding column; 504, socket ring; 505, third connecting plate; 506, third electric push rod; 507, second electromagnetic block; 508, third electromagnetic block; 509, fourth electromagnetic block; 510, fourth connecting plate; 511, fourth electric push rod; 512, snap-in tube; 513, height limit plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] The embodiment of the present invention provides a fully automatic PCB circuit board warpage detection machine. It includes a material storage component 1, exemplarily, such as Figure 1 As shown, a material taking component 2 is installed on the top of the material storage component 1, a detection component 3 is installed on the material taking component 2, two groups of compatible components 4 are symmetrically installed on the material storage component 1, and a group of auxiliary components 5 is installed on each group of compatible components 4.

[0026] For example, Figure 2 As shown, the material storage assembly 1 includes a working base plate 101, a support frame 103 is arranged directly above the working base plate 101, two groups of support frames 102 are symmetrically installed at the top edge of the working base plate 101, the top of each group of support frames 102 is installed on the bottom of the support frame 103, and a storage box 104 is installed on the top of the working base plate 101.

[0027] For example, Figure 3 As shown, the material picking component 2 includes a first fixed plate 201, the bottom of which is installed on the top of the support frame 103, a first electric slide 202 is installed on one side wall of the first fixed plate 201, a first disc 203 is transmission-connected to the output end of the first electric slide 202, a first motor 204 is installed on the bottom of the first disc 203, a rectangular plate is transmission-connected to the output end of the first motor 204, an auxiliary ring 205 is installed on the outer wall of the rectangular plate, two groups of fixed tubes 206 are symmetrically installed on the bottom of the first disc 203, a second disc 207 is installed on the bottom of the fixed tube 206, a first electric push rod 208 is installed on the bottom of the second disc 207, a vacuum box 209 is installed on the bottom of the first electric push rod 208, a vacuum suction cup 210 is connected to the bottom of the vacuum box 209, and a vacuum pump 211 is installed on the outer wall of the vacuum box 209.

[0028] The PCB circuit boards that need to be automatically tested for warpage are placed in the storage box 104 for testing in turn, and the first electric slide 202 is started to drive the vacuum suction cup 210 to move to the top of the storage box 104, and then the first electric push rod 208 is started to push the vacuum suction cup 210 down to the storage box 104 to adsorb the center end of the PCB circuit board. In order to improve the adsorption effect, the vacuum pump 211 is started to evacuate the air in the vacuum box 209, and then the space between the vacuum suction cup 210 and the PCB circuit board is evacuated, thereby improving the adsorption and material collection effect of the device.

[0029] For example, Figure 4As shown, the detection component 3 includes a second electric slide 301, the top of the second electric slide 301 is installed on the bottom of the auxiliary ring 205, the output end of the second electric slide 301 is transmission-connected with a second electric push rod 302, the output end of the second electric push rod 302 is installed with a second fixed plate 303, a second motor 304 is installed on a side wall of the second fixed plate 303, the output end of the second motor 304 is transmission-connected with a third fixed plate 305, and the bottom of the third fixed plate 305 is installed with a warpage optical detection camera 306.

[0030] When the PCB circuit board is undergoing warpage detection, the second electric push rod 302 is started to drive the warpage optical detection camera 306 to move to the top of the PCB circuit board for detection. To improve the flexibility of detection, the second electric slide 301 is started to drive the warpage optical detection camera to move in parallel, and then the second motor 304 is started during the movement to drive the warpage optical detection camera 306 to rotate. To increase the detection range, the first motor 204 is started to drive the rectangular plate to rotate, and the rectangular plate in turn drives the auxiliary ring 205 to rotate. While rotating, the auxiliary ring 205 drives the warpage optical detection camera 306 to perform rotation detection. When the rectangular plate touches the fixed tube 206 during rotation, it starts to rotate in the opposite direction, which expands the detection range and improves the accuracy of detection.

[0031] For example, Figure 5 , Figure 6 and Figure 7As shown, the compatible component 4 includes a third motor 401, one end of each group of the third motors 401 is mounted on the inner wall of the support frame 103, a group of fourth fixed plates 402 are drivingly connected to the output end of each group of the third motors 401, a group of sliding cavities 404 are opened on one side wall of each group of the fourth fixed plates 402, two groups of threaded rods 403 are rotatably connected in each group of the sliding cavities 404, a partition block is connected between the two groups of the threaded rods 403, the thread directions of the two groups of the threaded rods 403 are opposite, and the central axes are located on the same straight line, a group of sliding blocks 405 are threadedly connected to each group of the threaded rods 403, and each group of the sliding blocks 405 are slidably connected in the sliding cavity 404, a group of first connecting plates 406 are installed on one side wall of each group of the sliding blocks 405, a group of fourth motors 407 are installed on one side inner wall of each group of the fourth fixed plates 402, and each group of the fourth The output ends of the motors 407 are all drivingly connected to one of the groups of threaded rods 403, a group of sleeve tubes 408 are installed on one side wall of each group of the first connecting plates 406, one end of a group of compression springs 409 are installed on the inner wall of one side of each group of the sleeve tubes 408, a group of sliding rods 410 are installed on the other end of each group of the compression springs 409, the outer wall of each group of the sliding rods 410 is slidably connected to the inner wall of the sleeve tube 408, a group of pressure sensors 411 are installed at the junction of each group of the sliding rods 410 and the compression springs 409, a group of scale structures 412 are installed on the outer wall of each group of the sliding rods 410, a group of pressure relief blocks 413 are installed on one side wall of each group of the sliding rods 410, a group of first electromagnetic blocks 414 are installed on one side wall of each group of the pressure relief blocks 413, and a group of snap-in holes 415 are opened on one side wall of each group of the pressure relief blocks 413.

[0032] Before the vacuum suction cup 210 takes the material, the third electric push rod 506 is first started to drive the second electromagnetic block 507 to be magnetically connected with the first electromagnetic block 414, and then the third electric push rod 506 is started to drive the first electromagnetic block 414 to move in the direction close to the sleeve tube 408. During its movement, the sliding rod 410 is driven to slide in the sleeve tube 408 to squeeze the compression spring 409. When the vacuum suction cup 210 drives the PCB circuit board to rise to a specified height, the first electromagnetic block 414 is separated from the magnetic connection with the second electromagnetic block 507. When the compression spring 409 senses that the pressure disappears, it begins to rebound. During its rebound process, it drives the two groups of buffer blocks 413 to contact the outer wall of the PCB circuit board. Since the distance between the relative groups of buffer blocks 413 is fixed, when the PCB circuit board is warped, the relative buffer blocks 413 will be The distance between the pressure blocks 413 changes to improve the effect of the preliminary detection, and then the fourth motor 407 is started to drive the threaded rod 403 to rotate, and the threaded rod 403 drives the sliding block 405 to slide in the sliding cavity 404, thereby driving the two groups of first connecting plates 406 to move toward each other, and when they move toward each other, they drive the two groups of buffer blocks 413 to move slowly on the outer wall of the PCB circuit board. When different warping conditions occur, the sliding rod 410 will be driven to squeeze the compression spring 409 in the sleeve tube 408, and the problem of structural damage caused by the squeezing process can be avoided by buffering. When the compression spring 409 senses the pressure, the rebound force acts on the pressure sensor 411 to judge the degree of warping, and the sliding rod 410 slides in the sleeve tube 408 while driving the data of the scale structure 412 to change, so as to assist in detecting the warping.

[0033] For example, Figure 8As shown, the auxiliary component 5 includes a second connecting plate 501, and two sets of sleeve shells 502 are symmetrically installed on the two side walls of each set of the second connecting plates 501, and a set of sliding columns 503 are movably sleeved in each set of the sleeve shells 502, and a set of sleeve rings 504 are installed on one side wall of each set of the sliding columns 503, and the inner wall of each set of the sleeve rings 504 is sleeved on the outer wall of one set of the sleeve tubes 408, and a set of third connecting plates 505 are installed on the outer wall of each set of the sleeve rings 504, and a set of third electric push rods 506 are installed on one side wall of each set of the third connecting plates 505, and a set of second electromagnetic blocks 506 are installed on the output end of each set of the third electric push rods 506. 7. The first electromagnetic block 414 is magnetically connected to the second electromagnetic block 507. A group of third electromagnetic blocks 508 are installed on the outer wall of each group of the second connecting plates 501. A group of fourth electromagnetic blocks 509 are magnetically connected to each group of the third electromagnetic blocks 508. A group of fourth connecting plates 510 are installed at one end of each group of the fourth electromagnetic blocks 509. Two groups of fourth electric push rods 511 are symmetrically installed on the two side walls of each group of the fourth connecting plates 510. A group of card tubes 512 are installed on the output end of each group of the fourth electric push rods 511. The card tubes 512 are movably connected to the card holes 415. A group of height limiting plates 513 are installed on the outer wall of each group of the fourth connecting plates 510.

[0034] When the fourth motor 407 drives the first connecting plate 406 to move, it will also drive the sliding column 503 to move in the socket shell 502, avoiding structural damage. When it is necessary to detect the warping of the entire edge of the PCB circuit board, the third electric push rod 506 is started to drive the pressure buffer block 413 to move to a specified position relative to the fourth connecting plate 510, and then the fourth electric push rod 511 is started to push the card tube 512 to engage with the card hole 415 for active engagement, and then the magnetic connection between the third electromagnetic block 508 and the fourth electromagnetic block 509 is disengaged, and then the fourth connecting plate 510 is driven by the two groups of pressure buffer blocks 413 to perform warping detection on the entire edge of the PCB circuit board. When the warped edge of the PCB circuit board contacts the height limit plate 513, the PCB circuit board is driven to be recovered through the vacuum suction cup 210, thereby improving the compatibility effect of PCB circuit board warping detection.

[0035] The distances between the relative groups of pressure relief blocks 413 are fixed, so when the PCB circuit board warps, the distances between the relative pressure relief blocks 413 will change, thereby improving the effect of the preliminary detection, and then the two groups of pressure relief blocks 413 will be driven to slowly move toward each other on the outer wall of the PCB circuit board. When different warping conditions occur, the sliding rod 410 will be driven to squeeze the compression spring 409 in the sleeve 408, thereby avoiding structural damage during the squeezing process through buffering. When the compression spring 409 senses pressure, it will exert a rebound force on the pressure sensor 411 to determine the degree of warping, and observe the data changes of the scale structure 412 at any time to assist in detecting warping, thereby improving the working effect of the fully automatic detection machine.

[0036] When it is necessary to detect the warping of the entire edge of the PCB circuit board, the third electric push rod 506 is started to drive the pressure buffer block 413 to move to a specified position relative to the fourth connecting plate 510, and then the fourth electric push rod 511 is started to push the card tube 512 to engage with the card hole 415 for active engagement, and then the magnetic connection between the third electromagnetic block 508 and the fourth electromagnetic block 509 is disengaged, and then the four connecting plate 510 is driven by the two groups of pressure buffer blocks 413 to perform warping detection on the entire edge of the PCB circuit board. When the warped edge of the PCB circuit board contacts the height limit plate 513, the vacuum suction cup 210 is used to drive the PCB circuit board to be recovered, thereby improving the compatibility effect of PCB circuit board warping detection.

[0037] Start the second electric slide 301 to drive the warp optical detection camera to move parallel, and then start the second motor 304 during the movement to drive the warp optical detection camera 306 to perform rotation detection. To increase the detection range, start the first motor 204 to drive the rectangular plate to rotate, and the rectangular plate in turn drives the auxiliary ring 205 to rotate. The auxiliary ring 205 drives the warp optical detection camera 306 to perform rotation detection while rotating. When the rectangular plate touches the fixed tube 206 during the rotation, it starts to rotate in the opposite direction, which expands the detection range and improves the accuracy of the detection.

[0038] The PCB circuit boards that need to be automatically tested for warpage are placed in the storage box 104 for testing in turn, and the first electric slide 202 is started to drive the vacuum suction cup 210 to move to the top of the storage box 104, and then the first electric push rod 208 is started to push the vacuum suction cup 210 down to the storage box 104 to adsorb the center end of the PCB circuit board. In order to improve the adsorption effect, the vacuum pump 211 is started to evacuate the air in the vacuum box 209, and then the space between the vacuum suction cup 210 and the PCB circuit board is evacuated, thereby improving the adsorption and material taking effect of the device.

[0039] Based on the above-mentioned fully automatic PCB circuit board warpage detection machine, the embodiment of the present invention further proposes a detection method of the fully automatic PCB circuit board warpage detection machine. Exemplarily, the detection method includes: Place the PCB circuit boards in the storage box one by one to be tested, and start the first electric slide to drive the vacuum suction cup to move to the top of the storage box; Start the first electric push rod to push the vacuum suction cup down into the material storage box to absorb the center end of the PCB circuit board; Start the vacuum pump to evacuate the air in the vacuum box, and then evacuate the space between the vacuum suction cup and the PCB circuit board; The third electric push rod is started to drive the second electromagnetic block to be magnetically connected with the first electromagnetic block, and then the third electric push rod is started to drive the first electromagnetic block to move toward the direction close to the sleeve; The sliding rod is driven to slide in the sleeve to squeeze the compression spring; The compression spring starts to rebound after sensing the disappearance of pressure, driving the two sets of pressure relief blocks to contact the outer wall of the PCB circuit board; The distances between several groups of relative pressure relief blocks are fixed. When the PCB circuit board warps, the distances between the relative pressure relief blocks will change. The fourth motor is started to drive the two groups of pressure relief blocks to move slowly on the outer wall of the PCB circuit board; The sliding rod is driven to squeeze the compression spring in the sleeve, and the compression spring exerts a rebound force on the pressure sensor when it senses pressure; The sliding rod slides in the sleeve tube and then drives the scale structure data to change; The fourth motor drives the sliding column to move in the sleeve shell; The third electric push rod is started to drive the pressure relief block to move to a designated position relative to the fourth connecting plate, and then the fourth electric push rod is started to push the clamping tube and the clamping hole to be movably clamped; The magnetic connection between the third electromagnetic block and the fourth electromagnetic block is separated, and the two groups of pressure relief blocks drive the fourth connecting plate to perform edge warping detection on the PCB circuit board; When the warped edge of the PCB contacts the height limit plate, the PCB is driven by the vacuum suction cup for recovery; Start the second electric push rod to drive the warpage optical inspection camera to move to the top of the PCB circuit board for inspection; Start the second electric slide to drive the warpage optical detection camera to move parallelly, and then start the second motor to drive the warpage optical detection camera to rotate; The first motor is started to drive the rectangular plate to rotate, and then drives the auxiliary ring to rotate. While the auxiliary ring rotates, it drives the warpage optical detection camera to perform rotation detection.

[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fully automatic PCB circuit board warpage detection machine, comprising a material storage component (1), characterized in that: The material storage component (1) comprises a working base plate (101), a support frame (103) is arranged directly above the working base plate (101), two groups of support frames (102) are symmetrically installed at the top edge of the working base plate (101), the top of each group of support frames (102) is installed on the bottom of the support frame (103), a material storage box (104) is installed on the top of the working base plate (101), a material taking component (2) is installed on the top of the material storage component (1), a detection component (3) is installed on the material taking component (2), and two groups of compatible components (4) are symmetrically installed on the material storage component (1), and each group of compatible components (4) is installed on a group of auxiliary components (5); The compatible component (4) comprises a plurality of sets of sleeve tubes (408), one end of a set of compression springs (409) is mounted on the inner wall of one side of each set of sleeve tubes (408), a set of sliding rods (410) is mounted on the other end of each set of compression springs (409), a set of pressure sensors (411) are mounted at the junction of each set of sliding rods (410) and compression springs (409), a set of scale structures (412) are mounted on the outer wall of each set of sliding rods (410), and a set of pressure buffer blocks (413) are mounted on one side wall of each set of sliding rods (410); When the PCB circuit board warps, the distance between the relative pressure relief blocks (413) will change; The detection component (3) comprises a second electric slide (301), the top of the second electric slide (301) is mounted on the bottom of the auxiliary ring (205), the output end of the second electric slide (301) is transmission-connected to a second electric push rod (302), the output end of the second electric push rod (302) is mounted to a second fixed plate (303), a second motor (304) is mounted on a side wall of the second fixed plate (303), the output end of the second motor (304) is transmission-connected to a third fixed plate (305), and the bottom of the third fixed plate (305) is mounted to a warpage optical detection camera (306); The compatible component (4) further comprises a third motor (401), one end of each group of the third motors (401) is mounted on the inner wall of the support frame (103), a group of fourth fixing plates (402) are drivingly connected to the output end of each group of the third motors (401), a group of sliding cavities (404) are opened on one side wall of each group of the fourth fixing plates (402), two groups of threaded rods (403) are rotatably connected in each group of the sliding cavities (404), a group of sliding blocks (405) are threadedly connected to each group of the threaded rods (403), a group of first connecting plates (406) are mounted on one side wall of each group of the sliding blocks (405), and one end of each group of the sleeves (408) is mounted on one side wall of the first connecting plate (406); A group of first electromagnetic blocks (414) is installed on one side wall of each group of the pressure relief blocks (413), and a group of clamping holes (415) is opened on one side wall of each group of the pressure relief blocks (413); The auxiliary component (5) comprises a second connecting plate (501), two sets of sleeve shells (502) are symmetrically mounted on both side walls of each set of the second connecting plates (501), a set of sliding columns (503) are movably sleeved in each set of the sleeve shells (502), a set of sleeve rings (504) are mounted on one side wall of each set of the sliding columns (503), the inner wall of each set of the sleeve rings (504) is sleeved on the outer wall of one set of the sleeve tubes (408), a set of third connecting plates (505) are mounted on the outer wall of each set of the sleeve rings (504), a set of third electric push rods (506) are mounted on one side wall of each set of the third connecting plates (505), a set of second electromagnetic blocks (507) are mounted on the output end of each set of the third electric push rods (506), and the first electromagnetic blocks (414) are magnetically connected to the second electromagnetic blocks (507).

2. The fully automatic PCB warpage detection machine according to claim 1, characterized in that: A group of third electromagnetic blocks (508) are installed on the outer wall of each group of the second connecting plates (501); a group of fourth electromagnetic blocks (509) are magnetically connected to each group of the third electromagnetic blocks (508); a group of fourth connecting plates (510) are installed at one end of each group of the fourth electromagnetic blocks (509); two groups of fourth electric push rods (511) are symmetrically installed on the two side walls of each group of the fourth connecting plates (510); a group of card tubes (512) are installed on the output end of each group of the fourth electric push rods (511); the card tubes (512) are movably connected to the card holes (415); and a group of height limiting plates (513) are installed on the outer wall of each group of the fourth connecting plates (510).

3. The fully automatic PCB warpage detection machine according to claim 1 is characterized in that: The material taking component (2) comprises a first fixed plate (201), the bottom of the first fixed plate (201) is mounted on the top of the support frame (103), a first electric slide (202) is mounted on a side wall of the first fixed plate (201), a first disc (203) is drivingly connected to the output end of the first electric slide (202), a first motor (204) is mounted on the bottom of the first disc (203), a rectangular plate is drivingly connected to the output end of the first motor (204), an auxiliary ring (205) is mounted on the outer wall of the rectangular plate, two groups of fixed tubes (206) are symmetrically mounted on the bottom of the first disc (203), and a second disc (207) is mounted on the bottom of the fixed tube (206).

4. The fully automatic PCB warpage detection machine according to claim 3 is characterized in that: A first electric push rod (208) is mounted on the bottom of the second disc (207), a vacuum box (209) is mounted on the bottom of the first electric push rod (208), a vacuum suction cup (210) is connected to the bottom of the vacuum box (209), and a vacuum pump (211) is mounted on the outer wall of the vacuum box (209).

Citation Information

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