A winding device for flat wire coil processing with a flattening function

By introducing leveling components and multiple sets of wire frames into the winding device, the problem of misalignment during wire feeding and winding processes was solved, improving winding accuracy and efficiency, enabling simultaneous processing of multiple workpieces, and enhancing overall processing efficiency.

CN119560304BActive Publication Date: 2025-10-28XUZHOU HANXIANG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202411572367.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-28
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

Existing winding devices are prone to misalignment during wire feeding and winding, resulting in low winding efficiency, low precision, and the ability to produce only one flat coil, leading to low overall efficiency.

Method used

A winding device with a leveling function was designed, comprising a leveling component, a positioning vertical plate, a limiting component, and a leveling baffle. The leveling component improves the flatness and guidance of the flat wire body during transport, while the positioning vertical plate and the limiting component improve the stability of the winding. At the same time, multiple sets of wire frames are set up for synchronous unwinding, so as to realize the synchronous winding of multiple workpieces.

Benefits of technology

It improves the accuracy and efficiency of winding, prevents the flat wire body from deviating during winding, enables the synchronous processing of multiple workpieces, and improves the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a winding device for processing flat coils with a leveling function. It includes a processing table with mounting seats symmetrically arranged on both sides of its upper end. An unwinding roller is located inside the upper end of a placement frame equidistantly arranged outside one of the mounting seats. The unwinding roller is positioned between two adjacent placement frames, and a flat coil body is wound around the outside of a wire frame. One end of the flat coil body passes through the mounting seat and connects to a corresponding winding assembly. A leveling component and a cutting component are located on the upper end of the processing table between the winding assembly and the mounting seat on one side. This winding device for processing flat coils with a leveling function improves the flatness and guidance of the flat coil body during transport through the leveling component. Simultaneously, the combination of a positioning vertical plate, a limiting component, and a leveling baffle enhances the stability of the flat coil body during winding, effectively preventing deviation and improving winding accuracy.
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Description

Technical Field

[0001] This invention relates to the technical field of flat coil winding, specifically to a winding device for processing flat coils with a leveling function. Background Technology

[0002] From a quality perspective, flat coils offer superior performance due to their simpler structure, more stable performance, and smaller temperature difference between the inside and outside of the coil. This results in better heat dissipation and magnetic field efficiency compared to ordinary coils. They are widely used in high-tech products such as electronic transformers, power supplies, solar panels, wireless chargers, automotive electronics, switches, and mobile phones. A flat coil winding device is a machine that winds copper wire onto a specific workpiece.

[0003] A search revealed that a typical example of a winding device in the prior art is disclosed in CN209232586U, which describes a flat coil winding device. This device includes a wire feeding mechanism capable of laying flat wire flat and a rotatable workbench. The workbench has a protruding main shaft and a stop block that cooperates with the main shaft. An annular groove is provided on the outer circumferential surface of the main shaft, and a wire-clamping groove is provided on the stop block at the same height as the annular groove. The stop block can rotate around the main shaft. This device enables the winding of flat wire coils without an iron core and allows for automated operation, replacing manual labor.

[0004] In summary, existing winding devices are prone to misalignment during wire feeding and winding, resulting in low winding efficiency and low winding accuracy. Furthermore, existing winding devices can only process one flat coil at a time, leading to low overall processing efficiency. To address these issues, improvements to the existing equipment are necessary. Summary of the Invention

[0005] The purpose of this invention is to provide a winding device for processing flat wire coils with a leveling function, so as to solve the problems mentioned in the background art, that existing winding devices are prone to misalignment during wire feeding and winding, resulting in low winding efficiency and low winding accuracy. Furthermore, existing winding devices can only process one flat coil at a time, resulting in low overall processing efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a winding device for processing flat coils with a leveling function, comprising a processing table,

[0007] The processing table has symmetrical mounting seats on both sides of its upper end, and a placement frame is equidistantly arranged on the outer side of the mounting seat on one side. An unwinding roller is located inside the upper outer end of the placement frame. A wire frame is located on the outer side of the unwinding roller between two adjacent placement frames, and a flat wire body is wound around the outside of the wire frame. One end of the flat wire body passes through the mounting seat and connects to a corresponding winding assembly. The winding assembly includes a mounting frame, a drive motor, a main connector, a turntable, a sub-connector, a limiting plate, and placement columns. The mounting frame is located at the bottom of the other end of the processing table, and a drive motor is mounted at the bottom of the mounting frame. The output tube of the drive motor passes through the mounting frame and passes through the main... The connector is connected to the middle of the lower end of the turntable, and multiple sub-connectors are equidistantly rotatably connected to one side of the upper end of the turntable. At the same time, the other end of the sub-connector passes through the middle of the bottom of the limiting plate corresponding to the processing table. A placement column is set in the middle of the upper end of the limiting plate, and a workpiece is sleeved on the outside of the placement column. A flat wire body is wound on the workpiece. A leveling baffle is set on one side of each limiting plate on the upper end of the processing table, and the leveling baffle is in contact with the outside of the flat wire body wound on the outside of the workpiece. A leveling component and a cutting component are set between the winding component and the mounting seat on one side on the upper end of the processing table, and a limiting component is set on the outside of the mounting seat on the other side.

[0008] Preferably, the leveling component includes a guide seat and a movable top plate. The upper end of the guide seat has multiple guide channels equidistantly arranged, and the flat line body corresponding to each guide channel is snap-fitted. Meanwhile, a movable top plate is arranged on one side above the guide seat. The lower ends of the movable top plate are connected to the electric linear guide rails corresponding to the upper end of the processing table through support columns. Multiple electric hydraulic cylinders are equidistantly arranged on the inner side of the lower end of the movable top plate, and the output ends of the electric hydraulic cylinders are connected to the upper end of the mounting plate. Multiple leveling rollers are equidistantly arranged on the lower end of the mounting plate, and the positions of the leveling rollers correspond one-to-one with the positions of the guide channels. The bottom of the lower end of the leveling rollers is slidably connected to the inside of the guide channel.

[0009] Preferably, the lower end of the mounting plate is located between adjacent leveling rollers and is connected to the lower end of the movable top plate via a limiting frame. The limiting frame has a U-shaped structure, and the position of the limiting frame corresponds one-to-one with the position of the positioning channel opened on the upper end of the guide seat. At the same time, the limiting frame and the positioning channel are slidably connected.

[0010] Preferably, multiple cutting components are provided, and each cutting component is located on both sides of the corresponding flat line body. The cutting component includes a positioning crossbar, a movable slide block, and a cutting blade. The positioning crossbar is installed in the middle of the limiting through groove opened below the corresponding flat line body, and the upper ends of the positioning crossbar are symmetrically slidably connected to the movable slide blocks. The upper ends of the two movable slide blocks are connected to the cutting blade through mounting bolts.

[0011] Preferably, the lower end of each movable slide is connected to a ball screw via a ball nut seat, and the ball screw is connected to the lower end of the processing table via multiple positioning brackets. At the same time, one end of the ball screw passes through the outermost positioning bracket and is connected to the rotating motor. A dividing ring is provided between the two positioning brackets at the bottom center of the lower end of the limiting groove. The ball screw between the two positioning brackets has ball channels symmetrically opened about the dividing ring, and the ball channels are connected to the corresponding ball nut seats.

[0012] Preferably, the two slitting blades are symmetrically arranged, and electromagnetic seats are symmetrically arranged on the outer side of the middle of the two slitting blades. At the same time, the bottom of the electromagnetic seats is connected to the upper end of the processing table. The electromagnetic seats are sleeved on the outside of the flat wire body, and the flat wire body and the electromagnetic seats are magnetically connected.

[0013] Preferably, a positioning vertical plate is provided between the cutting component and the winding component, and multiple adjustment through holes are equidistantly opened at the lower end of the positioning vertical plate. At the same time, a guide ring frame is slidably connected inside each adjustment through hole, and the guide ring frame is sleeved on the outside of the corresponding flat wire body.

[0014] Preferably, the limiting component includes an electric telescopic rod, which is symmetrically arranged on the outside of the mounting base. The output end of the electric telescopic rod is connected to one side of the push plate. At the same time, the push plate is provided with connecting columns at equal intervals on one side of the electric telescopic rod. The other end of the connecting column is connected to the middle of one side of the corresponding upper limit seat. The upper limit seat is located inside the mounting groove correspondingly opened at the upper end of the mounting base. At the same time, the bottom end of the mounting groove is slidably connected to the lower end of the upper limit seat through a sliding guide rail.

[0015] Preferably, the upper limit seat has a locking groove in the middle of the other side, and the size of the locking groove is the same as the size of the corresponding placement column. At the same time, the locking groove is locked to the outside of the placement column. The other side of the upper limit seat is locked to the side of the insertion groove opened at the corresponding position of the positioning vertical plate, and the locking block installed in the middle of the insertion groove is locked to the locking groove.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the winding device for processing flat wire coils with a leveling function,

[0017] (1) In order to solve the problem that existing winding devices are prone to misalignment during wire feeding and winding, resulting in low winding efficiency and low winding accuracy, this application provides a leveling component, a positioning vertical plate, a limiting component and a leveling baffle. The leveling component facilitates the improvement of the flatness and guidance of the flat wire body during conveying. At the same time, the positioning vertical plate, the limiting component and the leveling baffle are used together to improve the stability of the flat wire body during winding, effectively preventing the flat wire body from deviating during winding and improving the winding accuracy.

[0018] (2) In order to solve the problem that the existing winding device can only process one flat coil when used, resulting in low overall processing efficiency, this application sets up multiple sets of wire frames to synchronously unwind the flat wire body, so that multiple flat wire bodies are wound synchronously with the workpieces sleeved on the outside of the corresponding set placement column under the action of the drive motor driving the main connector, turntable, sub-connector, limit plate and placement column to rotate, thereby improving the processing efficiency during winding. Attached Figure Description

[0019] Figure 1 This is a top view of the structure of the present invention;

[0020] Figure 2 This is a side view of the leveling component of the present invention.

[0021] Figure 3 For the present invention Figure 1 Enlarged structural diagram at point A in the middle;

[0022] Figure 4 This is a side view of the cutting component of the present invention.

[0023] Figure 5 This is a side view of the positioning vertical plate structure of the present invention;

[0024] Figure 6 For the present invention Figure 1 Enlarged structural diagram at point B;

[0025] Figure 7 This is a side view of the winding assembly of the present invention.

[0026] In the diagram: 1. Processing table; 101. Limiting slot; 102. Positioning bracket; 103. Dividing ring frame; 2. Mounting base; 201. Mounting slot; 202. Sliding guide rail; 3. Placement rack; 4. Unwinding roller; 5. Wire frame; 6. Flat wire body; 7. Guide seat; 701. Guide channel; 702. Positioning channel; 8. Electric linear guide rail; 9. Moving top plate; 10. Support column; 11. Electric hydraulic cylinder; 12. Mounting plate; 13. Leveling roller; 14. Limiting frame; 15. Positioning crossbar; 16. Moving slide; 17. Sliding unit. 18. Knife; 19. Mounting bolt; 20. Ball screw; 21. Rotating motor; 22. Ball nut seat; 23. Electromagnetic seat; 24. Positioning vertical plate; 25. Adjustment through hole; 26. Guide ring frame; 27. Insertion groove; 28. Locking block; 29. ​​Mounting frame; 20. Drive motor; 20. Main connecting part; 21. Turntable; 22. Sub-connecting part; 33. Limiting plate; 34. Placement column; 35. Leveling baffle; 36. Electric telescopic rod; 37. Push plate; 38. Connecting column; 39. Upper limit seat; 30. Locking groove. Detailed Implementation

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Please see Figure 1-7 This invention provides a technical solution: a winding device for processing flat coils with a leveling function, according to... Figure 1 , Figure 6 and Figure 7 As shown, mounting seats 2 are symmetrically arranged on both sides of the upper end of the processing table 1, and placement racks 3 are equidistantly arranged on the outer side of the mounting seat 2 on one side. At the same time, an unwinding roller 4 is arranged inside the upper outer side of the placement rack 3. A wire frame 5 is arranged on the outer side of the unwinding roller 4 between two adjacent placement racks 3, and a flat wire body 6 is wound on the outer side of the wire frame 5. At the same time, one end of the flat wire body 6 passes through the mounting seat 2 and connects to the corresponding winding assembly. The winding assembly includes a mounting frame 24, a drive motor 25, a main connector 26, a turntable 27, a sub-connector 28, a limit plate 29, and a placement column 30. The mounting frame 24 is located at the bottom of the other end of the processing table 1, and the drive motor 25 is installed at the bottom of the mounting frame 24. The output end tube of the drive motor 25 passes through the mounting frame 24. The frame 24 is connected to the lower middle of the turntable 27 via the main connector 26. Multiple sub-connectors 28 are equidistantly rotatably connected to one side of the upper end of the turntable 27. The other end of the sub-connector 28 passes through the bottom middle of the limiting plate 29 corresponding to the processing table 1. A placement column 30 is provided in the middle of the upper end of the limiting plate 29. A workpiece is sleeved on the outside of the placement column 30. A flat wire body 6 is wound on the workpiece. A leveling bracket 31 is provided on one side of each limiting plate 29 at the upper end of the processing table 1. The leveling bracket 31 fits against the outside of the flat wire body 6 wound on the outside of the workpiece. Through the leveling bracket 31, the flat wire body 6 can fit better against the workpiece when the workpiece is wound, making the winding flat and improving the quality of the winding.

[0029] In use, the drive motor 25 drives the main connector 26 to rotate, causing the turntable 27 to rotate horizontally. Then, the turntable 27 drives the sub-connector 28 to rotate, causing the sub-connector 28 to drive the corresponding limit plate 29 and the placement column 30 to rotate. This allows the workpiece sleeved on the outside of the placement column 30 to wind around the flat wire body 6. This method enables the simultaneous winding processing of multiple workpieces, improving processing efficiency.

[0030] according to Figure 1 , Figure 2 and Figure 5As shown, a leveling component and a cutting component are arranged on the upper end of the processing table 1 between the winding component and the mounting base 2 on one side. A positioning vertical plate 23 is arranged between the cutting component and the winding component, and multiple adjustment through holes 2301 are equidistantly opened at the lower end of the positioning vertical plate 23. At the same time, a guide ring frame 2302 is slidably connected inside each adjustment through hole 2301. The guide ring frame 2302 is sleeved on the outside of the corresponding flat wire body 6. By moving the guide ring frame 2302 inside the adjustment through hole 2301, the guide ring frame 2302 adjusts the conveying height of the flat wire body 6, thereby making the winding of the flat wire body 6 more flat and less prone to errors.

[0031] Specifically, the leveling assembly includes a guide seat 7 and a movable top plate 9. The guide seat 7 has multiple guide channels 701 evenly spaced on its upper end, and each guide channel 701 corresponds to a flattened wire body 6 that is engaged with it. The guide channels 701 facilitate guiding the position of the flattened wire body 6 during transport and also limit its movement, making subsequent leveling easier. A movable top plate 9 is located on one side above the guide seat 7. The lower ends of the movable top plate 9 are connected to the electric linear guide rail 8 correspondingly located on the upper end of the processing table 1 via support columns 10 on both sides. Multiple electric hydraulic cylinders 11 are evenly spaced on the inner side of the lower end of the movable top plate 9. The electric hydraulic cylinders 11... The output end is connected to the upper end of the mounting plate 12. Multiple leveling rollers 13 are equidistantly arranged at the lower end of the mounting plate 12. The mounting plate 12 is raised and lowered by an electric hydraulic cylinder 11, which facilitates the adjustment of the position and height of the leveling rollers 13, so that the leveling rollers 13 fit better with the flat line body 6 and improve the leveling effect. The position of the leveling rollers 13 corresponds one-to-one with the position of the guide channel 701. At the same time, the bottom of the lower end of the leveling rollers 13 is slidably connected to the inside of the guide channel 701. The support column 10 is moved by the electric linear guide rail 8, which causes the moving top plate 9 to move the leveling rollers 13, so that the corresponding flat line body 6 can be leveled by the leveling rollers 13.

[0032] To further explain, the lower end of the mounting plate 12 is located between the adjacent leveling rollers 13 and is connected to the lower end of the movable top plate 9 via a limiting frame 14. The limiting frame 14 has a U-shaped structure, and the position of the limiting frame 14 corresponds one-to-one with the position of the positioning channel 702 opened on the upper end of the guide seat 7. At the same time, the limiting frame 14 and the positioning channel 702 are slidably connected. The stability of the movable top plate 9 is improved by the movement of the limiting frame 14 within the positioning channel 702.

[0033] In use, the electric linear guide 8 is activated to move the support column 10 and the movable top plate 9, so that the leveling roller 13 is positioned above the corresponding guide channel 701 and the limit frame 14 is positioned inside the positioning channel 702. Then, the electric hydraulic cylinder 11 is activated to move the mounting plate 12 down, so that the leveling roller 13 is in contact with the upper end of the flat line body 6 set inside the guide channel 701. Then, the electric linear guide 8 is activated again to move the support column 10 and the movable top plate 9 repeatedly, so that the leveling roller 13 levels the flat line body 6.

[0034] according to Figure 1 , Figure 3 and Figure 4 As shown, multiple cutting components are provided, and each cutting component is located on both sides of the corresponding flat wire body 6. Each cutting component includes a positioning crossbar 15, a movable slide block 16, and a slitting blade 17. The positioning crossbar 15 is installed in the middle of the limiting through groove 101 opened below the corresponding flat wire body 6, and the movable slide blocks 16 are symmetrically slidably connected to the upper ends of the positioning crossbar 15. The upper ends of the two movable slide blocks 16 are connected to the slitting blade 17 through mounting bolts 18. By moving the movable slide blocks 16 on the positioning crossbar 15, the position of the slitting blade 17 can be adjusted, thereby cutting the flat wire body 6.

[0035] To further explain, the lower end of each movable slide 16 is connected to the ball screw 19 via a ball nut seat 21, and the ball screw 19 is connected to the lower end of the processing table 1 via multiple positioning brackets 102. At the same time, one end of the ball screw 19 passes through the outermost positioning bracket 102 and is connected to the rotary motor 20. A partition ring 103 is provided between the two positioning brackets 102 at the bottom center of the lower end of the limiting through groove 101. The ball screw 19 between the two positioning brackets 102 has ball channels symmetrically opened about the partition ring 103. The ball channels are connected to the corresponding ball nut seats 21. When the rotary motor 20 drives the ball screw 19 to rotate, the symmetrically opened ball channels on the ball screw 19 drive the ball nut seats 21 to move relative to each other, so that each cutting component can cut the corresponding flat wire body 6 at the same time, improving the practicality of use.

[0036] To further explain, the two slitting blades 17 are symmetrically arranged, and electromagnetic seats 22 are symmetrically arranged on the outer side of the middle of the two slitting blades 17. At the same time, the bottom of the electromagnetic seats 22 is connected to the upper end of the processing table 1. The electromagnetic seats 22 are sleeved on the outside of the flat wire body 6, and the flat wire body 6 and the electromagnetic seats 22 are magnetically connected. When the electromagnetic seats 22 are energized, magnetic force is generated to fix the two sides of the cutting position of the flat wire body 6, effectively preventing the flat wire body 6 from moving during cutting and improving the cutting efficiency.

[0037] In use, the rotating motor 20 is started to drive the ball screw 19, so that the ball screw 19 rotates inside the positioning bracket 102 and the separating ring frame 103. Then, the ball nut seats 21 at both ends of the outer side of the ball screw 19, which is set between the two positioning brackets 102, drive the moving slide 16 to move on the positioning crossbar 15 toward the flat wire body 6, so that the slitting blade 17 cuts the flat wire body 6.

[0038] according to Figure 1 As shown, a limiting component is provided on the outer side of the mounting base 2 on the other side. The limiting component includes an electric telescopic rod 32, which is symmetrically arranged on the outer side of the mounting base 2. The output end of the electric telescopic rod 32 is connected to one side of the push plate 33. At the same time, the push plate 33 is provided with connecting posts 34 at equal intervals on one side of the electric telescopic rod 32. The other end of the connecting post 34 is connected to the middle of one side of the corresponding upper limit seat 35. The upper limit seat 35 is located inside the mounting groove 201 correspondingly opened at the upper end of the mounting base 2. At the same time, the bottom end of the mounting groove 201 is connected to the upper limit seat 35 through the sliding guide rail 202. 5. The lower end is slidably connected. Through the sliding guide rail 202, the upper limit seat 35 is not easily deviated from its position, which improves the accuracy of the engagement between the upper limit seat 35 and the placement column 30. The other side of the upper limit seat 35 has an engagement groove 36 in the middle, and the size of the engagement groove 36 is the same as the size of the corresponding placement column 30. At the same time, the engagement groove 36 is engaged with the outer side of the placement column 30. The other side of the upper limit seat 35 is engaged with the side of the insertion groove 2303 opened at the corresponding position of the positioning vertical plate 23. The engagement block 2304 installed in the middle of the insertion groove 2303 is engaged with the engagement groove 36.

[0039] In use, the electric telescopic rod 32 drives the push plate 33 to move towards the mounting base 2, so that the push plate 33 pushes the upper limit seat 35 to slide on the sliding guide rail 202 through the connecting column 34, so that the engaging groove 36 opened on the upper limit seat 35 engages with the outer side of the upper end of the placement column 30, so that the workpiece is located between the limiting plate 29 and the upper limit seat 35. At the same time, the side of the insertion groove 2303 opened at the corresponding position of the positioning vertical plate 23 of the upper limit seat 35 engages with the connecting column 34, and the engaging block 2304 installed in the middle of the insertion groove 2303 engages with the engaging groove 36, which facilitates the limiting of the upper limit seat 35, thereby improving the stability of the workpiece when winding.

[0040] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention.

[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A winding device for processing flat coils with a leveling function, comprising a processing table (1), characterized in that: The processing table (1) is symmetrically provided with mounting seats (2) on both sides of the upper end, and a placement rack (3) is provided equidistantly on the outer side of the mounting seat (2) on one side. At the same time, a unwinding roller (4) is provided inside the upper part of the outer side of the placement rack (3). The unwinding roller (4) is located between two adjacent placement racks (3) and a wire frame (5) is provided on the outer side. A flat wire body (6) is wound on the outer side of the wire frame (5). At the same time, one end of the flat wire body (6) passes through the mounting seat (2) and is connected to the corresponding winding assembly. The winding assembly includes a mounting frame (24), a drive motor (25), a main connector (26), a turntable (27), a sub-connector (28), a limiting plate (29), and a placement column (30). The mounting frame (24) is located at the bottom of the other end of the processing table (1). At the same time, a drive motor (25) is installed at the bottom of the mounting frame (24). The output end of the drive motor (25) passes through the tube. The mounting frame (24) is connected to the middle of the lower end of the turntable (27) via the main connector (26), and multiple sub-connectors (28) are equidistantly connected to one side of the upper end of the turntable (27). At the same time, the other end of the sub-connector (28) passes through the middle of the bottom of the limiting plate (29) corresponding to the processing table (1). The middle of the upper end of the limiting plate (29) is provided with a placement column (30), and a workpiece is sleeved on the outside of the placement column (30). At the same time, a flat wire body (6) is wound on the workpiece. A leveling bracket (31) is provided on one side of each limiting plate (29) at the upper end of the processing table (1), and the leveling bracket (31) is in contact with the outside of the flat wire body (6) wound on the outside of the workpiece. A leveling component and a cutting component are provided between the winding component and the mounting seat (2) on one side at the upper end of the processing table (1), and a limiting component is provided on the outside of the mounting seat (2) on the other side.

2. The winding device for processing flat coils with a leveling function as described in claim 1, characterized in that: The leveling assembly includes a guide seat (7) and a movable top plate (9). The upper end of the guide seat (7) is provided with multiple guide channels (701) at equal intervals. Each guide channel (701) is connected to a flat line body (6) in a snap-fit ​​configuration. The movable top plate (9) is located on one side above the guide seat (7). The lower ends of the movable top plate (9) are connected to the electric linear guide rails (8) on the upper end of the processing table (1) via support columns (10). Multiple electric hydraulic cylinders (11) are provided at equal intervals on the inner side of the lower end of the movable top plate (9). The output end of the electric hydraulic cylinders (11) is connected to the upper end of the mounting plate (12). Multiple leveling rollers (13) are provided at equal intervals on the lower end of the mounting plate (12). The positions of the leveling rollers (13) correspond one-to-one with the positions of the guide channels (701). The bottom of the lower end of the leveling rollers (13) is slidably connected to the inside of the guide channels (701).

3. The winding device for processing flat coils with a leveling function as described in claim 2, characterized in that: The lower end of the mounting plate (12) is located between the adjacent leveling rollers (13) and is connected to the lower end of the movable top plate (9) through the limiting frame (14). The limiting frame (14) has a U-shaped structure. The position of the limiting frame (14) corresponds one-to-one with the position of the positioning channel (702) opened on the upper end of the guide seat (7). At the same time, the limiting frame (14) and the positioning channel (702) are slidably connected.

4. The winding device for processing flat coils with a leveling function as described in claim 1, characterized in that: The cutting components are provided in multiple ways, and each cutting component is located on both sides of the corresponding flat line body (6). The cutting components include a positioning crossbar (15), a movable slide (16), and a slitting blade (17). The positioning crossbar (15) is installed in the middle of the limiting through groove (101) opened below the corresponding flat line body (6). The upper ends of the positioning crossbar (15) are symmetrically slidably connected to the movable slide (16). The upper ends of the two movable slides (16) are connected to the slitting blade (17) through mounting bolts (18).

5. The winding device for processing flat coils with a leveling function as described in claim 4, characterized in that: The lower end of each of the movable slides (16) is connected to the ball screw (19) through the ball nut seat (21), and the ball screw (19) is connected to the lower end of the processing table (1) through multiple positioning brackets (102). At the same time, one end of the ball screw (19) passes through the outermost positioning bracket (102) and is connected to the rotating motor (20). A partition ring frame (103) is provided in the middle of the bottom of the limiting groove (101) between the two positioning brackets (102). The ball screw (19) between the two positioning brackets (102) is symmetrically provided with ball channels about the partition ring frame (103), and the ball channels are connected to the corresponding ball nut seat (21).

6. The winding device for processing flat coils with a leveling function as described in claim 4, characterized in that: The two cutting blades (17) are symmetrically arranged, and electromagnetic seats (22) are symmetrically arranged on the outer side of the middle of the two cutting blades (17). At the same time, the bottom of the electromagnetic seat (22) is connected to the upper end of the processing table (1). The electromagnetic seat (22) is sleeved on the outside of the flat wire body (6), and the flat wire body (6) and the electromagnetic seat (22) are magnetically connected.

7. The winding device for processing flat coils with a leveling function as described in claim 1, characterized in that: A positioning vertical plate (23) is provided between the cutting component and the winding component, and multiple adjustment through holes (2301) are provided at equal intervals at the lower end of the positioning vertical plate (23). At the same time, a guide ring frame (2302) is slidably connected inside each adjustment through hole (2301), and the guide ring frame (2302) is sleeved on the outside of the corresponding flat wire body (6).

8. The winding device for processing flat coils with a leveling function as described in claim 1, characterized in that: The limiting component includes an electric telescopic rod (32), which is symmetrically arranged on the outside of the mounting base (2). The output end of the electric telescopic rod (32) is connected to one side of the push plate (33). At the same time, the push plate (33) is provided with connecting columns (34) at equal intervals on one side of the electric telescopic rod (32). The other end of the connecting column (34) is connected to the middle of one side of the corresponding upper limit seat (35). The upper limit seat (35) is located inside the mounting groove (201) correspondingly opened at the upper end of the mounting base (2). At the same time, the bottom end of the mounting groove (201) is slidably connected to the lower end of the upper limit seat (35) through the sliding guide rail (202).

9. The winding device for processing flat coils with a leveling function as described in claim 8, characterized in that: The upper limit seat (35) has a locking groove (36) in the middle of the other side, and the size of the locking groove (36) is the same as the size of the corresponding placement column (30). At the same time, the locking groove (36) is locked to the outside of the placement column (30). The other side of the upper limit seat (35) is locked to the side of the insertion groove (2303) opened at the corresponding position of the positioning vertical plate (23), and the locking block (2304) installed in the middle of the insertion groove (2303) is locked to the locking groove (36).

Citation Information

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