Mobile detergent manufacturer

Abstract

The equipment is a small, portable and independent production system and can be used as a miniature factory. The cleaning agent is produced from raw materials. And the chemical proportion is adjusted according to the type and quantity of the required product. The device determines and combines these proportions according to a chemical formulation entered by a programming language used in the production process. After the user selects the type and quantity of the required cleaning agent, the equipment can produce and dispense finished products for use, and the chemicals do not need to be directly processed manually.

Description

Background of the invention: The present invention relates to a small, portable, independent production system that can be used as a micro-factory. It produces detergents from raw materials. Chemical proportions are adjusted according to the type and quantity of the desired product. The device determines and combines these proportions based on chemical formulas entered in a programming language used in the production process. After the user selects the type and quantity of the desired detergent, the device can produce and distribute the finished product for use without the need for direct manual handling of chemicals (as shown in Figure A1). The main difference between this device (mobile detergent manufacturing plant) and the US invention numbered (2020241031US) is that the US automatic solution device relies on pre-made solutions in the final form to achieve laboratory results, analyze samples, and use ready-made materials to achieve the intended purpose. In contrast, the operating principle of the mobile detergent manufacturing plant is to manufacture and produce detergents by combining chemical raw materials in their initial state, and finally produce finished products for use. It uses the correct chemical formula principle to transform raw materials into final products suitable for consumers to use in daily cleaning.

[0002] Summary of the invention: The present invention relates to a small, portable, self-contained production system that can be used as a micro-factory. It produces cleaning agents from raw materials. The chemical proportions are adjusted according to the type and quantity of the desired product. The device determines and combines these proportions based on chemical formulas entered in a programming language used in the production process. After the user selects the type and quantity of cleaning agent required, the device can produce and distribute the finished product for use without the need for direct human handling of chemicals (as shown in Figure A1).

[0003] Automatic solution dispenser: Automatic solution dispensers rely on the technology of mixing and preparing ready-to-use products for easy access to laboratory sample analysis results. This approach saves a lot of time and effort without using the chemical principles of the production process. The functions of automatic solution dispensers include measuring, dispensing, mixing, pH adjustment, temperature control, degassing, filtering, filling, labeling, and cleaning before and after solution preparation.

[0004] Mobile Detergent Manufacturing Plant: It relies on manufacturing and chemical compounding technologies to combine raw materials in variable chemical proportions, depending on the type and quantity of the desired product. The device determines and combines these proportions based on a chemical formula entered through a programming language during the manufacturing process. Once the user selects the type and quantity of detergent required, the device produces and dispenses the finished product, ready for use, without the need for direct manual handling of the initial chemical raw materials. This avoids any possible errors in the production of the product. The technical basis of the mobile factory is to reduce chemical waste that is harmful to humans and the environment, produce only the quantities actually required by consumers, and reduce economic waste. In addition, the functions of the "mobile factory" include identifying the type of problem, selecting the appropriate solution, self-cleaning, identifying raw materials before use, preventing the combination of any chemicals that are incompatible with the product according to the requirements of the consumer, compounding and preparing using industrial methods suitable for the chemicals used, determining the correct dosage of each raw material chemical involved in the production process, displaying instructions for the correct use of the product through video clips in the mobile application associated with the device, and suggesting the use of useful cleaning tools such as brushes and towels.

[0005] To sum up, we can conclude that automatic solution dispensers use ready-made products, while mobile detergent manufacturing plants produce finished products by manufacturing compounds. The difference between mobile detergent manufacturing plants and automatic solution dispensers lies in their goals and functions, as well as the benefits each brings. Mobile detergent manufacturing plants are classified as industrial equipment used for manufacturing, starting from the compound stage and ending with the finished product stage. This is reflected in the fact that the production line of the detergent plant can produce a large number of commercial products, while also taking into account the provision of correct dosage concepts, safe use and meeting the actual needs of consumers through mobile detergent manufacturing plants. On the other hand, automatic solution dispensers are classified as medical devices for analyzing samples, and their purpose is to test and analyze the samples entered into the device by mixing and preparing the necessary solutions, thus saving time and effort required to obtain laboratory results.

[0006] Advantages of the invention: Unlike current practices in the market, the present invention uses a small, handheld, and easily portable industrial system for the proper manufacture and production of household detergents without the need for human intervention. It is worth noting that consumers currently rely on off-the-shelf products that require them to check expiration dates and adhere to proper storage methods to ensure optimal performance. This limits consumers to solutions provided by detergent manufacturers, which often do not meet their specific needs. As a result, this leads consumers to search for solutions online and conduct trials, although some solutions require specific production conditions suitable for the relevant chemicals. Consumers also need storage space to store off-the-shelf products, which is also the case with products currently available in the market. However, mobile detergent manufacturing plants can produce detergents according to consumer needs and quantities, and since they are produced on-site, the product efficacy is higher. In addition, since only the quantity required by the consumer is produced, there is no need to occupy a large amount of storage space. The equipment information is also updated regularly to meet the changing needs of consumers, thereby providing solutions without the need for dangerous experiments or improper chemical handling.

[0007] For example, some consumers mix different detergents to solve problems such as rust, stains or grease, resulting in completely different substances that not only fail to solve the intended problem, but may also cause health problems due to chemical reactions because they ignore the correct production and chemical compounding principles. This practice is extremely dangerous. In addition, some consumers also store products incorrectly, which reduces the efficacy and effectiveness of the products. Mobile detergent manufacturing plants can produce detergents on demand to ensure higher efficacy and effectiveness, thereby solving this problem. The vision of the present invention also includes using environmentally friendly raw materials, protecting human health, and providing solutions for various household problems such as stains, rust, grease, paint and general cleaning to meet the needs of all consumers.

[0008] Advantages of the equipment: ● Small size, easy to carry, can be used as a mobile factory, its production capacity can meet the needs of consumers. Save storage space. Able to produce on-site according to the actual needs of consumers, consumers do not need to keep chemicals at home continuously, thus reducing human contact with chemicals (whether liquid or volatile chemicals). The device ensures that the correct dosage is used, minimizing errors and chemical contact with the human body. Professional solution to most environmental problems, without human intervention in the mixing, dilution or misuse of chemicals. By using environmentally friendly materials, chemical waste is reduced, human and environmental health are protected, and the products are safe when consumers come into contact with them. Reduce economic waste, because the cost of the product will be limited to the manufacturing cost borne by the consumer. The device helps to identify environmental problems and provide quick solutions. Easy to operate, interact with the device through electronic application software, which contains operation and production manuals, as well as home first aid methods in case consumers misuse the product.

[0009] Drawing Description: 1. Figure A1: External image of the device.

[0010] 2. Figure 2: Main circuit.

[0011] 3. Figure 3: Connections between equipment components.

[0012] 4. Figure 4: Equipment components.

[0013] 5. Figure 5: Image of code used in programming languages.

[0014] Detailed description: The process begins when the consumer selects the product name and image, or through a display screen (see below). Figure 4 -8) or by specifying the type of cleaning problem through the device’s mobile application. After the consumer selects the desired product, the QR code on the finished product container is scanned by a sensor reader to verify that the container meets the consumer’s requirements (as shown in the figure below). Figure 4 -9) to prevent any errors. If an incorrect reading occurs, an error message appears on the screen to guide the user through the correct steps. A signal is also sent to the main circuit board to stop the process until the correct container is placed. Commands are sent from the screen to the main circuit board (such as Figure 4-1 As shown; the complete circuit diagram is as Figure 2 The circuit board then issues a control command to activate the liquid pump ( Figure 4-2 ), the liquid pump is connected to the compound container of the product required by the consumer through programming. The raw material is taken out from the discharge port of the raw material container, such as Figure 4 -7. Pump from its designated container ( Figure 4-1 2) Extract the raw materials and distribute them into containers provided by the consumer. All chemical raw materials are in liquid form, which facilitates their dissolution in water. After contact with water, the liquid raw materials immediately dissolve to form the required cleaning agent.

[0015] The water tank is filled with water from an external water source through a check valve, such as Figure 4-5 The pump is then activated by a control command ( Figure 4-3 ), according to the pre-set chemical ratio and method, depending on the required product type and the chemicals used, from the water tank ( Figure 4-5 ). The water pump injects water into the finished product container (such as Figure 4-1 0), the production process is completed. The electrical components are powered by a power supply, such as Figure 4-4 As shown, the power supply is connected to all electrical components. The device is equipped with a cooling fan (such as Figure 4-6), when the device is plugged into a power source, the cooling fan automatically starts to cool the device and its components. Figure 3 Describes the connections between equipment components.

[0016] Equipment operation: After understanding the electrical, mechanical, and software components of the device and its functions, the device is placed in a location of the consumer's choice, away from children. The consumer connects the device to a power and water source. The container of raw materials is then installed in the correct designated location. The consumer then accesses the display, turns on the device, and selects the appropriate language (all major languages ​​are available). They then specify the type of request, which can be a specific cleaning problem that requires a certain product or a product for general cleaning. Once the device receives the instruction, it displays information about the solution or product on the screen to confirm the consumer's selection. Once confirmed, the device begins mixing the materials and producing the desired product. During this process, a message appears on the screen or smart device, providing the consumer with instructions on the correct use of the product and recommending suitable cleaning tools, such as a brush or towel. The consumer then picks up the detergent container from the device and starts cleaning.

Claims

1. (Household Cleaner) The manufacturing process of the product is as follows: A. Request the desired cleaning agent through the product information screen (Figure 4-8) or through a mobile device application (Figure 4-1) electronically connected to the control panel; B. Send commands to raw material containers (as shown in Figure 4-12); these containers are connected to liquid pumps (Figure 4-2), which transport the raw materials in specific proportions through shared pipes to manufacture the required cleaning agent; the manufacturing process depends on the composition of each cleaning agent, the role of each raw material, its reaction method, and the precise timing of the addition of each raw material; materials are added gradually; liquid raw materials are used to facilitate the manufacturing process; these are pumped at different speeds to control the interaction of the multiple raw materials involved in manufacturing a specific cleaning agent; after mixing in the pipeline, the required chemical reaction occurs to form the cleaning agent.

2. The cleaning agent production plant is equipped with an electrical system including: The information screen (Figure 4-8) is connected to the control panel (Figure 4-1) and is used to receive initial instructions; The control panel then sends instructions to the mechanical components that contain the raw material container (Figure 4-12), the connected water tank (Figure 4-5), and the water pump (Figure 4-3); distilled water is used in the production process; The cooling fan (Figure 4-6) is used to cool the control panel and internal components from the heat generated by the chemical reaction; Sensors that read product codes to facilitate the production process and reduce errors; At least one one-way valve for pumping a specific amount of the required raw material with a check function.

3. The device includes a software component that connects to an application running on a mobile device; this allows the production process to be controlled remotely and the user can also share cleaning problems with the device so that a solution can be provided in the form of a cleaning agent.

4. This device uses wireless technology.

5. The software used in the device includes a. Chemical formula; b. Stain recognition using a tablet camera connected to the software; this identifies the type of stain through the image and recommends the best cleaning product; The desired detergent is input via a control panel (on the device itself or on a mobile device); the desired detergent raw materials are connected to the consumer's detergent container via a pipe; the delivery is controlled by utilizing the fluidity of the raw materials and their interaction during the delivery process, depending on the role of each raw material in the production process; this results in the desired chemical reaction to form the detergent.

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