Automatic die replacing device for aluminum profile extruding machine

By designing the die replacement device of the automatic aluminum profile extruder, the automatic replacement of the mold and the preliminary treatment of waste are achieved by using the sliding mold seat and pulling mechanism, the problems of low efficiency and mold damage in the manual mold replacement in the prior art are solved, and the production efficiency and service life of the mold are improved.

CN119566090AInactive Publication Date: 2025-03-07HUZHOU XINJU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411707512.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing aluminum profile extruders require manual replacement of molds, which is inefficient and can easily damage the mold when changing the mold automatically.

Method used

An automatic aluminum profile extruder die replacement device is designed, including a longitudinal sliding guide rail, a sliding mold seat, a waste pushing mechanism and a pulling mechanism. The automatic replacement of the mold and the preliminary treatment of waste are realized through the sliding mold seat and a pulling mechanism.

Benefits of technology

Automatic replacement of molds is realized, labor consumption is reduced, and waste materials are initially processed through waste pushing mechanisms, improving production efficiency and mold service life.

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Abstract

The invention relates to the technical field of aluminum profile machining, in particular to a die replacing device of an automatic aluminum profile extruding machine. Comprising a longitudinal sliding guide rail, a longitudinal sliding side guide rail, a transverse sliding guide rail, an extrusion mechanism, a mold replacement mechanism, a traction mechanism and a cutting mechanism, the mold replacement mechanism is arranged at the front end of the extrusion mechanism, and the traction mechanism and the cutting mechanism are arranged at the front end of the mold replacement mechanism; the mold replacing mechanism comprises a sliding mold base, a waste pushing mechanism and a pulling mechanism, the sliding mold base is provided with a groove, a mold is inserted in the groove, the center of the mold is a cavity, the cavity is partially sunken, the sliding mold base and the mold are provided with through grooves, positioning pins are inserted in the through grooves in a penetrating mode, and a traction handle is arranged on the side face, perpendicular to the transverse sliding guide rail, of the sliding mold base; according to the automatic die replacement device, the die can be automatically replaced, a die body is not damaged, meanwhile, manpower consumption is greatly reduced, and follow-up die cleaning is facilitated.
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Description

Technical Field

[0001] The invention patent relates to the technical field of aluminum profile processing, and in particular to an automatic aluminum profile extrusion machine die replacement device. Background Art

[0002] An extruder is a device that forms a workpiece by extrusion. An aluminum profile extruder usually uses a mold, cuts and pulls it, and then manually replaces the mold, and then uses the next mold to continue extrusion molding. Therefore, in the past, it was necessary to manually replace the mold, which was inefficient. The existing patent CN113510959B mentions an extruder with automatic mold change, which replaces the mold through a workpiece clamping mechanism. Although the mold can be automatically replaced, it will squeeze the mold during clamping and damage the mold. Therefore, it is necessary to develop an aluminum profile extruder device that can automatically replace the mold. Summary of the invention

[0003] 1. Problems to be solved

[0004] The invention is mainly used to solve the problem of manual die replacement and provides an automatic die replacement device for aluminum profile extruder.

[0005] (II) Technical solution

[0006] The present invention discloses an automatic die replacement device for an aluminum profile extruder, comprising a longitudinal sliding guide rail, a longitudinal sliding side guide rail, a transverse sliding guide rail, an extrusion mechanism, a die replacement mechanism, a traction mechanism and a cutting mechanism. The extrusion mechanism, the die replacement mechanism and the traction mechanism are all arranged on the longitudinal sliding guide rail, the die replacement mechanism is arranged at the front end of the extrusion mechanism, and the traction mechanism and the cutting mechanism are arranged at the front end of the die replacement mechanism; the die replacement mechanism comprises a sliding die seat, a waste pushing mechanism and a pulling mechanism, the sliding die seat is provided with a groove, a die is inserted in the groove, the center of the die is a cavity, and the cavity is partially recessed, the sliding die seat and the die are provided with a through groove, in which a positioning pin is inserted, a roller is installed at the bottom of the sliding die seat, and the roller is rotatably arranged on the transverse sliding guide rail, and a traction handle is arranged on the side of the sliding die seat perpendicular to the transverse sliding guide rail; the waste pushing mechanism is slidably arranged on the longitudinal sliding side guide rail, and the pulling mechanism is slidably arranged on the transverse sliding guide rail.

[0007] As a preferred technical solution, the waste pushing mechanism includes a base bracket, which is slidably arranged on a longitudinal sliding side guide rail, a propulsion cylinder is fixedly installed above the base bracket and in a direction parallel to the longitudinal sliding side guide rail, a push plate is arranged at the front end of the propulsion cylinder, and a waste pushing block is fixedly installed at the front end of the push plate.

[0008] As a preferred technical solution, the size of the waste pushing block is consistent with the recessed size of the cavity.

[0009] As a preferred technical solution, the pulling mechanism includes a sliding cart, a roller is arranged at the bottom of the sliding cart, and the sliding cart is slidably arranged on a transverse sliding guide rail. The sliding cart is driven by a motor, and a hook groove is opened in the middle of the sliding cart. A pulling hook is rotatably hinged in the hook groove, and the horizontal position of the pulling mechanism is lower than the height of the chassis of the sliding mold base.

[0010] As a preferred technical solution, the extrusion mechanism is provided with a large extrusion cylinder, the large extrusion cylinder is directly facing the cavity of the mold, and an extrusion sleeve is provided in front of the mold.

[0011] As a preferred technical solution, a position indicator is provided on the side of the extrusion mechanism.

[0012] As a preferred technical solution, the traction mechanism is slidably arranged on the longitudinal sliding guide rail.

[0013] As a preferred technical solution, the cutting mechanism is slidably arranged on the longitudinal sliding side guide rail.

[0014] As a preferred technical solution, the traction mechanism includes a clamping plate, and the clamping plate is driven by a cylinder.

[0015] (III) Beneficial effects

[0016] The beneficial effects of the present invention are:

[0017] 1. This replacement device can realize automatic mold replacement. Automatic mold replacement operation without manual operation is realized through the sliding mold seat 51 and the pulling mechanism 53. The mold 55 is placed in the sliding mold seat 51 and fixed by the positioning pin 512. The mold 55 can be stably fixed in the sliding mold seat 51. When the mold 55 is used once, the pulling mechanism 53 is started to pull the sliding mold seat 51 away, and then return to pull the next sliding mold seat 51. No manual replacement is required, which greatly reduces manpower consumption. Automatic mold replacement is realized through the pulling mechanism 53.

[0018] 2. The replacement device is designed with a waste pushing mechanism 52, which can realize the preliminary treatment of residual waste and the simple operation of replacing the mold 55. The mold cavity 551 of the mold 55 is concave, and a part of the aluminum profile will remain in the mold cavity 551 after the cutting mechanism 7 cuts off the aluminum profile. The size of the waste pushing block 524 of the waste pushing mechanism 52 is consistent with the size of the concave in the mold cavity 551, which can directly push a part of the waste out of the mold 55, which is convenient for subsequent treatment; the push plate 523 pushes the positioning pin 512, which is convenient for subsequent treatment. This mechanism can realize the preliminary treatment of waste aluminum after automatic mold replacement, as well as the preliminary treatment of the removed mold, which is convenient for subsequent replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is an overall schematic diagram of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the present invention;

[0022] Figure 3 It is an enlarged structural schematic diagram of A of the present invention;

[0023] Figure 4 It is an enlarged structural schematic diagram of B of the present invention;

[0024] Figure 5 It is an enlarged structural schematic diagram of C of the present invention;

[0025] 1-longitudinal sliding guide rail; 2-longitudinal sliding side guide rail; 3-lateral sliding guide rail; 4-extrusion mechanism; 41-large extrusion cylinder; 42-pointer mark; 5-mold changing mechanism; 51-sliding mold seat; 511-groove; 512-locating pin; 513-traction handle; 52-waste pushing mechanism; 521-base bracket; 522-propelling cylinder; 523-pushing plate; 524-waste pushing block; 53-pulling mechanism; 531-pulling hook; 532-sliding car; 5321-hook groove; 54-extrusion sleeve; 55-mold; 551-cavity; 6-traction mechanism; 61-pressing plate; 7-cutting mechanism. DETAILED DESCRIPTION

[0026] The automatic die replacement device for an aluminum profile extruder of the present invention is further described in conjunction with the accompanying drawings.

[0027] As shown in the accompanying drawings, an automatic die replacement device for an aluminum profile extruder comprises a longitudinal sliding guide rail 1, a longitudinal sliding side guide rail 2, a transverse sliding guide rail 3, an extrusion mechanism 4, a die replacement mechanism 5, a traction mechanism 6 and a cutting mechanism 7. The extrusion mechanism 4, the die replacement mechanism 5 and the traction mechanism 6 are all arranged on the longitudinal sliding guide rail 1, the die replacement mechanism 5 is arranged at the front end of the extrusion mechanism 4, and the traction mechanism 6 and the cutting mechanism 7 are arranged at the front end of the die replacement mechanism 5; the die replacement mechanism 5 comprises a sliding die seat 51, a waste pushing mechanism 52 and a pulling mechanism 53, the sliding die seat 51 is provided with a groove 511, a die 55 is inserted in the groove 511, the center of the die 55 is a cavity 551, and the cavity 551 is partially recessed, the sliding die seat 51 and the die 55 are provided with a through groove, in which a positioning pin 512 is inserted, a roller is installed at the bottom of the sliding die seat 51, and is rolled on the transverse sliding guide rail 3, and a traction handle 513 is arranged on the side of the sliding die seat 51 perpendicular to the transverse sliding guide rail 3. The waste pushing mechanism 52 is slidably arranged on the longitudinal sliding side guide rail 2, and the pulling mechanism 53 is slidably arranged on the transverse sliding guide rail 3. During use, after the mold 55 is placed in the groove 511 of the sliding mold seat 51, the positioning pin 512 is inserted to fix the mold 55 and the sliding mold seat 51 together, which can prevent the mold 55 from sliding and causing displacement deviation.

[0028] Furthermore, the waste pushing mechanism 52 includes a base bracket 521, which is slidably arranged on the longitudinal sliding side guide rail 2, a propulsion cylinder 522 is fixedly installed above the base bracket 521 and in a direction parallel to the longitudinal sliding side guide rail 2, a push plate 523 is arranged at the front end of the propulsion cylinder 522, and a waste pushing block 524 is fixedly installed at the front end of the push plate 523. The push plate 523 and the waste pushing block 524 can effectively realize the preliminary treatment of waste removal and the preliminary treatment of mold removal, so as to facilitate subsequent replacement.

[0029] Furthermore, the size of the waste pusher 524 is consistent with the concave size of the cavity 551. The push plate 523 pushes out the positioning pin 512, and the size of the waste pusher 524 is consistent with the concave size of the cavity 551, pushing the excess aluminum profile waste out of the cavity 551 of the mold 55, making it convenient to take out the positioning pin 512 and the excess aluminum profile waste later.

[0030] Furthermore, the pulling mechanism 53 includes a sliding vehicle 532, the bottom of which is provided with rollers, and is slidably arranged on the transverse sliding guide rail 3. The sliding vehicle 532 is driven by a motor, and a hook groove 5321 is provided in the middle of the sliding vehicle 532, and a pulling hook 531 is rotatably hinged in the hook groove 5321, and the horizontal position of the pulling mechanism 53 is lower than the height of the chassis of the sliding mold seat 51. The used sliding mold seat 51 is pulled by the pulling mechanism 53, and specifically, the pulling mechanism 53 moves forward to the position of the sliding mold seat 51. Since the pulling hook 531 in the pulling mechanism 53 is rotatably hinged at the hook groove 5321, the pulling hook 531 is rotated and raised, hooking the traction handle 513 of the sliding mold seat 51 and pulling it in the forward direction, and the used sliding mold seat 51 is pulled away from the waste pushing mechanism 52.

[0031] Furthermore, the extrusion mechanism 4 is provided with a large extrusion cylinder 41, which is directly opposite to the cavity 551 of the mold 55, and an extrusion sleeve 54 is sleeved in front of the mold 55. The extrusion sleeve 54 can fix the mold and the aluminum bar profile, making it convenient for the extrusion mechanism 4 to advance and the profile to be formed.

[0032] Furthermore, a pointer 42 is provided on the side of the extrusion mechanism 4. The pointer 42 can reflect the forward position, which is convenient for the staff to record the operation extrusion length.

[0033] Furthermore, the traction mechanism 6 is slidably arranged on the longitudinal sliding guide rail 1 .

[0034] Furthermore, the cutting mechanism 7 is slidably arranged on the longitudinal sliding side guide rail 2 .

[0035] Furthermore, the traction mechanism 6 includes a clamping plate 61, which is driven by a cylinder, and can effectively pull the extruded aluminum profile and ensure the continuity of its operation.

[0036] The working principle of the present invention is as follows: first, multiple related molds 55 are selected, and after the molds 55 are placed in the grooves 511 of the slide mold seat 51, the positioning pins 512 are inserted to fix the molds 55 and the slide mold seat 51 together to prevent the molds 55 from sliding and causing displacement deviation, and then the slide mold seats 51 are arranged in the order of use, and the equipment is started after they are arranged. The heated aluminum rod is placed in the extrusion mechanism 4, and the aluminum profile passes through the extrusion mechanism 4 and reaches the mold 55 through the extrusion sleeve 54, extruding the aluminum profile, and the aluminum profile reaches the traction mechanism 6, is pressed and pulled back by the clamping plate 61, and is cut by the cutting mechanism 7 after reaching the appropriate length.

[0037] Since the mold cavity 551 of the mold 55 is partially recessed, the used sliding mold seat 51 is pulled by the pulling mechanism 53, specifically, the pulling mechanism 53 moves toward the position of the sliding mold seat 51, and since the pulling hook 531 in the pulling mechanism 53 is rotatably hinged at the hook groove 5321, the pulling hook 531 is rotated and raised, hooking the traction handle 513 of the sliding mold seat 51 and pulling it in the forward direction, the used sliding mold seat 51 is pulled away from the waste pushing mechanism 52, and the pushing cylinder 522 of the waste pushing mechanism 52 pushes the pushing plate 523 and the waste pushing block 524, and the pushing plate 523 pushes out the positioning pin 512, and the size of the waste pushing block 524 is consistent with the mold cavity The recessed sizes of 551 are consistent, and the excess aluminum profile waste is pushed out of the cavity 551 of the mold 55, which is convenient for taking out the positioning pin 512 and the excess aluminum profile waste and replacing the remaining molds 55; at the same time, the horizontal position of the pulling mechanism 53 is lower than the chassis height of the sliding mold seat 51, and the pulling mechanism 53 changes direction and moves forward to pull the next sliding mold seat 51 to be used, so as to realize seamless connection and automatic replacement of the mold, and no manual replacement is required, which greatly reduces manpower consumption. The automatic mold replacement is realized by the pulling mechanism 53, and at the same time, the preliminary processing of the waste aluminum after the automatic mold replacement and the preliminary processing of the mold removal can be realized, which is convenient for subsequent replacement.

[0038] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary personnel in the art should fall within the protection scope of the present invention. The technical contents for which protection is sought in the present invention have all been recorded in the claims.

Claims

1. An automatic aluminum profile extrusion machine die replacement device, comprising a longitudinal sliding guide rail (1), a longitudinal sliding side guide rail (2), a transverse sliding guide rail (3), an extrusion mechanism (4), a die replacement mechanism (5), a traction mechanism (6) and a cutting mechanism (7), characterized in that: The extrusion mechanism (4), the mold replacement mechanism (5) and the traction mechanism (6) are all arranged on the longitudinal sliding guide rail (1); the mold replacement mechanism (5) is arranged at the front end of the extrusion mechanism (4); the traction mechanism (6) and the cutting mechanism (7) are arranged at the front end of the mold replacement mechanism (5); the mold replacement mechanism (5) comprises a sliding mold seat (51), a waste pushing mechanism (52) and a pulling mechanism (53); the sliding mold seat (51) is provided with a groove (511); a mold (55) is inserted in the groove (511); the mold (55) The center is a mold cavity (551), and the mold cavity (551) is partially concave. The sliding mold seat (51) and the mold (55) are provided with a through groove, in which a positioning pin (512) is inserted through. A roller is installed at the bottom of the sliding mold seat (51), which is rolled on the transverse sliding guide rail (3). The sliding mold seat (51) is provided with a traction handle (513) on the side perpendicular to the transverse sliding guide rail (3); the waste pushing mechanism (52) is slidably arranged on the longitudinal sliding side guide rail (2), and the pulling mechanism (53) is slidably arranged on the transverse sliding guide rail (3).

2. The automatic die replacement device for aluminum profile extruder according to claim 1, characterized in that: The waste pushing mechanism (52) comprises a base bracket (521), the base bracket (521) is slidably arranged on the longitudinal sliding side guide rail (2), a propulsion cylinder (522) is fixedly installed above the base bracket (521) and in a direction parallel to the longitudinal sliding side guide rail (2), a push plate (523) is arranged at the front end of the propulsion cylinder (522), and a waste pushing block (524) is fixedly installed at the front end of the push plate (523).

3. The automatic die replacement device for aluminum profile extruder according to claim 2, characterized in that: The size of the waste pushing block (524) is consistent with the recessed size of the cavity (551).

4. The automatic aluminum profile extrusion machine die replacement device according to claim 1, characterized in that: The pulling mechanism (53) comprises a sliding vehicle (532), the bottom of which is provided with rollers and is slidably arranged on a transverse sliding guide rail (3), the sliding vehicle (532) is driven by a motor, and a hook groove (5321) is provided in the middle of the sliding vehicle (532), a pulling hook (531) is rotatably hinged in the hook groove (5321), and the horizontal position of the pulling mechanism (53) is lower than the chassis height of the sliding mold base (51).

5. The automatic die replacement device for aluminum profile extruder according to claim 1, characterized in that: The extrusion mechanism (4) is provided with a large extrusion cylinder (41), and the large extrusion cylinder (41) is directly opposite to the mold cavity (551) of the mold (55), and an extrusion sleeve (54) is sleeved in front of the mold (55).

6. The automatic die replacement device for aluminum profile extruder according to claim 5, characterized in that: A pointer (42) is arranged on the side of the squeezing mechanism (4).

7. The automatic die replacement device for aluminum profile extruder according to claim 1, characterized in that: The traction mechanism (6) is slidably arranged on the longitudinal sliding guide rail (1).

8. The automatic die replacement device for aluminum profile extruder according to claim 1, characterized in that: The cutting mechanism (7) is slidably arranged on the longitudinal sliding side guide rail (2).

9. The automatic die replacement device for aluminum profile extruder according to claim 7, characterized in that: The traction mechanism (6) comprises a clamping plate (61), and the clamping plate (61) is driven by a cylinder.

Citation Information

Patent Citations

  • Automatic die-changing extruder

    CN113510959B