Automatic welding device for ship piping accessories
By designing an automatic welding device, using a driving motor and a variety of components, the accuracy of the docking of the three-way welded pipe branch pipe and the horizontal pipe is solved, and the rapid and accurate welding effect is achieved, and the overall performance of the ship pipeline system is improved.
Patent Information
- Application Number
- CN202411947639.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-27
AI Technical Summary
During the installation of the ship pipeline system, how to ensure that the branch pipes in the three-way welded pipes can be accurately connected with the cross pipes has become a technical challenge.
An automatic welding device for the accessory of the ship pipe system is designed, including hollow cylinders, pushing components, C-type buckle plates, alignment components and disengagement components. By driving the motor, the expansion of the strut, the deflection of the C-type buckle plates, the alignment of the branch pipe and the transverse pipe are achieved accurately buttted and welded between the branch pipe and the transverse pipe.
The device can quickly and accurately fix, align and weld the branch pipe with the transverse pipe, improve the welding quality and overall performance of the pipeline system, and reduce labor and time consumption.
Smart Images

Figure CN119566706A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to an automatic welding device for ship piping accessories. Background Art
[0002] In the complex shipbuilding process, the piping system occupies a pivotal position. It is not only the circulation of various liquids and gases inside the ship, but also the key element to ensure the normal operation and safety performance of the ship. The basic construction of this system lies in the precise and stable connection between various pipe fittings. Usually, pipe fittings are produced according to standard lengths, but in the actual installation process, in order to adapt to the complex layout and specific functional requirements inside the ship, the pipe fittings often need to be extended. At this time, welding technology becomes particularly important. In addition, when constructing the piping system, it is inevitable to encounter the turning and branching of the pipeline, which requires a large number of three-way welded pipes, a key component. The three-way welded pipe is the node connecting the three pipelines. The accuracy of its positioning is directly related to the smoothness and stability of the entire piping system. However, in actual operation, how to ensure that the branch pipe and the cross pipe in the three-way welded pipe can be accurately connected has become a technical challenge;
[0003] At present, in order to solve this problem, the method commonly used in the industry is to use two independent fixed structures to position the branch pipe and the cross pipe respectively. Although this method can ensure the welding accuracy to a certain extent, the operation process is relatively cumbersome. It not only requires a lot of manpower and time, but also may cause positioning errors due to human factors, affecting the final welding quality and the overall performance of the pipeline system. For this reason, we propose an automatic welding device for ship piping accessories. Summary of the invention
[0004] In order to solve the above technical problems, the embodiment of the present application provides an automatic welding device for ship piping accessories, including a base and a support plate fixedly connected to the base, and also includes:
[0005] A hollow cylinder is rotatably arranged on the support plate, and four support rods surround the hollow cylinder;
[0006] A pushing assembly is arranged on the hollow cylinder and connected to the four support rods, and is used to drive the four support rods to expand outwards and support the branch pipes;
[0007] C-shaped gussets are arranged at the ends of the two struts, and the struts are provided with linkage members connected to the C-shaped gussets, which are used to drive the C-shaped gussets to deflect and squeeze the inner wall of the transverse tube when the struts support the inner wall of the branch tube;
[0008] An alignment assembly is arranged on the hollow cylinder and connected to the support rod, and is used to drive the branch pipe to move and align with the cross pipe when the support rod supports the branch pipe;
[0009] The disengagement assembly is arranged on the hollow cylinder and connected to the C-shaped gusset plate, and is used to drive the C-shaped gusset plate and the transverse pipe to move relative to the branch pipe to leave a welding seam.
[0010] In some embodiments, the pushing assembly includes an injection barrel 1 fixedly connected to a hollow cylinder, a piston 1 is slidably connected inside the injection barrel 1, one end of the piston 1 is fixedly connected to a push rod 1, and one end of the push rod 1 is fixed to a support rod;
[0011] A connecting rod is rotatably connected to the support rod via a rotating shaft, a cross slide is slidably connected to the hollow cylinder, the cross slide is connected to the connecting rod via a rotating shaft, a shaft 1 is rotatably connected inside the hollow cylinder, a screw is fixedly connected to the shaft 1, the screw passes through the cross slide and is threadedly connected to the cross slide, a driving motor 1 is fixedly connected inside the hollow cylinder, the output shaft of the driving motor 1 is connected to the shaft 1, and the driving motor 1 is started to drive the support rod to move.
[0012] In some embodiments, the linkage member includes a mounting frame arranged at one end of the support rod, one end of the C-shaped buckle plate is fixedly connected to a second shaft rotatably connected to the mounting frame, a movable plate is arranged on the mounting frame, one end of the movable plate is fixedly connected to a guide rod, one end of the guide rod slides through the mounting frame and is sleeved with a tension spring, two ends of the tension spring are respectively fixed to the guide rod and the mounting frame, one side of the movable plate is fixedly connected to a rack, and a gear disk 1 meshing with the rack is fixedly connected to the second shaft, and when the movable plate is pushed to drive the C-shaped buckle plate to deflect, the tension spring is stretched under force to provide it with self-restoring elastic force.
[0013] In some embodiments, the alignment assembly includes an axis three rotatably set on the support rod, a deflection plate is fixedly connected to the axis three, one end of the deflection plate is rotatably connected to an axis four, a rubber wheel is fixedly connected to the axis four, and a torsion spring one is sleeved on the axis three, the two ends of the torsion spring one are respectively fixed to the deflection plate and the support rod, and a transmission member is arranged between the axis four and the support rod, which drives the rubber wheel to contact the inner wall of the branch pipe during the movement of the support rod, and then continues to move the support rod to drive the deflection plate to deflect, and uses the transmission member to drive the rubber wheel to rotate, so as to drive the branch pipe to move relative to the support rod to align with the cross pipe.
[0014] In some embodiments, the transmission member includes a gear disk 2 fixedly connected to the shaft 4, and an arc-shaped plate is fixedly connected inside the support rod, and the arc-shaped plate is evenly and equidistantly provided with tooth grooves that mesh with the gear disk 2.
[0015] In some embodiments, the disengagement assembly includes a second syringe disposed at one end of a hollow cylinder, a second piston is slidably connected in the second syringe, a second push rod is fixedly connected at one end of the second piston, a rubber block is fixedly connected at one end of the second push rod, and the first syringe and the second syringe are connected via a conduit, and the first syringe and the second syringe are both filled with hydraulic oil, which drives the rubber block to contact the inner wall of the cross tube and push it to move during the movement of the support rod;
[0016] A sliding rod is fixedly connected to one end of the injection cylinder 2, and the sliding rod is slidably connected to the hollow cylinder, and an injection cylinder 3 is fixedly connected to one end of the hollow cylinder, a piston 3 is slidably connected inside the injection cylinder 3, a push rod 3 is fixedly connected between the piston 3 and the injection cylinder 1, and the mounting frame is connected to the sliding rod, and the injection cylinder 3 is also filled with hydraulic oil, and the hydraulic oil is filled into the injection cylinder 3 to push the cross tube to move.
[0017] In some embodiments, one end of the mounting frame is fixedly connected to a round rod, one end of the round rod is located inside the support rod and slidably connected to its inner wall, and an L-shaped plate is fixedly connected to the sliding rod, and a telescopic rod is fixedly connected between the support frame and the L-shaped plate;
[0018] A plurality of guide wheels are rotatably connected to the movable plate via a rotating shaft.
[0019] In some embodiments, the shaft 1 is hollow in design, one end of the shaft 1 is fixedly connected to a syringe 4, the syringe 4 is also filled with hydraulic oil, one end of the syringe 3 is conductively connected to a tube body, one end of the tube body is located in the shaft 1 and is rotatably connected thereto;
[0020] A piston is slidably connected in the injection barrel, and a sliding column is rotatably connected at one end of the piston. A spiral groove is provided on the sliding column. A cylindrical protrusion with one end located in the spiral groove is fixedly connected to the inner wall of the injection barrel. The sliding column is rotated relative to the injection barrel to drive the piston to move.
[0021] A cross groove is provided at one end of the sliding column, a cross shaft is slidably connected in the cross groove, one end of the cross shaft is fixedly connected to shaft five, the shaft five is fixed to the output shaft of the driving motor one, and a limited circular plate is fixedly connected to the shaft five, a torsion spring two is sleeved on the shaft five, and one end of the torsion spring two is fixedly connected to a rotating ring, the rotating ring is connected to the injection cylinder four, and when the shaft five is rotated, the torsion spring two is used to drive the shaft one to rotate.
[0022] In some embodiments, an arc block 1 is fixedly connected to the rotating ring, two force blocks are fixedly connected to the injection cylinder 4, and the arc block 1 is located between the two force blocks, and a pressure sensor electrically connected to a drive motor 1 is fixedly connected to one force block.
[0023] In some embodiments, a gear ring is fixedly connected to one end of the hollow cylinder, a drive motor 2 is fixedly connected to the support plate, and a gear disk 4 meshing with the gear ring is fixedly connected to the output shaft of the drive motor 2.
[0024] The present invention has at least the following beneficial effects:
[0025] 1. By starting the driving motor, multiple support rods can be driven to expand outward to support the branch pipe, and at the same time, the C-shaped gusset plate can be driven to deflect to fix the cross pipe, thereby conveniently and quickly fixing the branch pipe and the cross pipe at the same time.
[0026] 2. In the process of fixing the branch pipe and the cross pipe, the device uses the alignment assembly to drive the branch pipe to move and dock with the cross pipe to ensure that the welding position is aligned.
[0027] 3. After the transverse pipe is aligned with the branch pipe, the device continues to start the drive motor to drive the transverse pipe to move away from the branch pipe, thereby forming a weld and improving the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
[0029] Figure 2 For the present invention Figure 1 Schematic diagram of the local cross-section structure;
[0030] Figure 3 This is a schematic diagram of the structure of the hollow cylinder of the present invention;
[0031] Figure 4 For the present invention Figure 3 Schematic diagram of the local cross-section structure;
[0032] Figure 5 For the present invention Figure 4 Schematic diagram of the structure of the middle A area;
[0033] Figure 6 For the present invention Figure 4 Schematic diagram of the structure of the middle B area;
[0034] Figure 7 For the present invention Figure 4 Schematic diagram of the local cross-section structure;
[0035] Figure 8 For the present invention Figure 7 Schematic diagram of the local cross-section structure;
[0036] Fig. 9 This is a structural schematic diagram of Example 2 of the present invention.
[0037] In the figure: 1-base; 11-support plate; 2-hollow cylinder; 3-support rod; 4-propelling assembly; 5-C-type buckle plate; 6-linkage member; 7-alignment assembly; 8-disengagement assembly; 41-injection cylinder 1; 42-piston 1; 43-push rod 1; 44-connecting rod; 45-cross slide; 46-axis 1; 47-screw; 48-drive motor 1; 49-mounting frame; 51-axis 2; 52-moving plate; 53-guide rod; 54-tension spring; 55-rack; 56-toothed disc 1; 57-axis 3; 58-deflection plate; 59-axis 4; 61-rubber wheel; 62-torsion spring 1; 63-transmission member; 64-toothed disc 2; 65-arc plate; 66-tooth groove; 67-injection cylinder two; 68-piston two; 69-push rod two; 71-rubber block; 72-slide rod; 73-injection cylinder three; 74-piston three; 75-push rod three; 76-round rod; 77-L-shaped plate; 78-telescopic rod; 79-guide wheel; 81-injection cylinder four; 82-piston four; 83-sliding column; 84-spiral groove; 85-cylindrical convex; 86-cross groove; 87-cross shaft; 88-axis five; 89-limiting circular plate; 91-torsion spring two; 92-rotating ring; 93-arc block; 94-force block; 95-pressure sensor; 96-gear ring; 97-drive motor two; 98-toothed disc four; 99-tube body. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1-Figure 8 The present invention provides a technical solution: an automatic welding device for ship piping accessories, comprising a base 1 and a support plate 11 fixedly connected to the base 1, and also comprising:
[0040] A hollow cylinder 2 is rotatably disposed on a support plate 11, and four support rods 3 surround the hollow cylinder 2;
[0041] A pushing assembly 4 is arranged on the hollow cylinder 2 and connected to the four support rods 3, and is used to drive the four support rods 3 to expand outwards and support the branch pipes;
[0042] The C-shaped gusset plate 5 is arranged at the ends of the two support rods 3, and the support rods 3 are provided with linkage members 6 connected to the C-shaped gusset plate 5, which are used to drive the C-shaped gusset plate 5 to deflect and squeeze the inner wall of the horizontal tube when the support rods 3 support the inner wall of the branch tube;
[0043] An alignment assembly 7 is disposed on the hollow cylinder 2 and connected to the support rod 3, and is used to drive the branch pipe to move and align with the cross pipe when the support rod 3 supports the branch pipe;
[0044] A disengagement assembly 8 is disposed on the hollow cylinder 2 and connected to the C-shaped gusset plate 5, and is used to drive the C-shaped gusset plate 5 and the transverse pipe to move relative to the branch pipe to leave a weld;
[0045] Specifically, by starting the driving motor 48, the plurality of support rods 3 can be driven to expand outward to prop up the branch pipe, and at the same time, the C-shaped gusset plate 5 can be driven to deflect to fix the transverse pipe, thereby conveniently and quickly fixing the branch pipe and the transverse pipe at the same time;
[0046] At the same time, in the process of fixing the branch pipe and the cross pipe, the alignment assembly 7 is used to drive the branch pipe to move and dock with the cross pipe to ensure that the welding position is aligned;
[0047] At the same time, after the transverse tube is aligned with the branch tube, the drive motor 48 is started to drive the transverse tube to move away from the branch tube, thereby forming a weld and improving the welding effect.
[0048] The pushing assembly 4 includes an injection cylinder 41 fixedly connected to the hollow cylinder 2, a piston 42 is slidably connected inside the injection cylinder 41, one end of the piston 42 is fixedly connected to a push rod 43, one end of the push rod 43 is fixedly connected to the support rod 3, and is used to provide a guiding and limiting capability for the movement of the support rod 3;
[0049] A connecting rod 44 is rotatably connected to the support rod 3 via a rotating shaft, and a cross slide 45 is slidably connected to the hollow cylinder 2. Specifically, a plurality of slide grooves for use with the cross slide 45 are provided on the hollow cylinder 2, and the cross slide 45 is slidably connected to the inner wall of the slide groove. The cross slide 45 is rotatably connected to the connecting rod 44 via a rotating shaft. A shaft 46 is rotatably connected inside the hollow cylinder 2, and a screw 47 is fixedly connected to the shaft 46. The screw 47 passes through the cross slide 45 and is threadedly connected thereto. A driving motor 48 is fixedly connected inside the hollow cylinder 2, and the output shaft of the driving motor 48 is connected to the shaft 46. By starting the driving motor 48, the shaft 46 is driven to rotate, and then the screw 47 is driven to rotate, so as to drive the cross slide 45 to move, thereby utilizing the connecting rod 44 to drive the support rod 3 to move.
[0050] The linkage member 6 includes a mounting frame 49 arranged at one end of the support rod 3, one end of the C-shaped buckle plate 5 is fixedly connected to a shaft 2 51 rotatably connected to the mounting frame 49, a movable plate 52 is arranged on the mounting frame 49, one end of the movable plate 52 is fixedly connected to a guide rod 53, one end of the guide rod 53 slides through the mounting frame 49 and is sleeved with a tension spring 54, both ends of the tension spring 54 are respectively fixed to the guide rod 53 and the mounting frame 49, one side of the movable plate 52 is fixedly connected to a rack 55, and the shaft 2 51 is fixedly connected to a gear disk 1 64 meshing with the rack 55. When the support rod 3 is expanded outward, the movable plate 52 is driven to contact the inner wall of the branch pipe first, and then the support rod 3 is continued to be moved to push the movable plate 52 to move, thereby driving the rack 55 to move, thereby driving the C-shaped buckle plate 5 to deflect and press the inner wall of the horizontal pipe.
[0051] The alignment assembly 7 includes an axis three 57 rotatably connected to the support rod 3 through a bearing, a deflection plate 58 is fixedly connected to the axis three 57, one end of the deflection plate 58 is rotatably connected to an axis four 59 through a bearing, a rubber wheel 61 is fixedly connected to the axis four 59, and a torsion spring 1 62 is sleeved on the axis three 57, the two ends of the torsion spring 1 62 are respectively fixedly connected to the deflection plate 58 and the support rod 3, and a transmission member 63 is provided between the axis four 59 and the support rod 3, during the movement of the support rod 3, the rubber wheel 61 is driven to contact the inner wall of the branch pipe, and then the support rod 3 is continued to move to drive the deflection plate 58 to deflect, and the transmission member 63 is used to drive the rubber wheel 61 to rotate, so as to drive the branch pipe to move relative to the support rod 3 and align with the cross pipe.
[0052] The transmission member 63 includes a toothed disc 2 64 fixedly connected to the shaft 4 59, and an arc plate 65 is fixedly connected inside the support rod 3. The arc plate 65 is evenly and equidistantly provided with tooth grooves 66 that mesh with the toothed disc 2 64. Specifically, when the support rod 3 expands outward, it drives the rubber wheel 61 to first contact the inner wall of the branch pipe, and then continues to move the support rod 3, driving the deflection plate 58 to deflect, and at the same time drives the toothed disc 2 64 to roll along the arc plate 65, thereby driving the rubber wheel 61 to rotate, thereby utilizing friction to drive the branch pipe to move relative to the support rod 3 to dock with the cross pipe.
[0053] The disengagement assembly 8 includes an injection cylinder 67 disposed at one end of the hollow cylinder 2, a piston 68 is slidably connected in the injection cylinder 67, a push rod 69 is fixedly connected at one end of the piston 68, a rubber block 71 is fixedly connected at one end of the push rod 69, and the injection cylinder 41 and the injection cylinder 67 are connected through a conduit, and the injection cylinder 41 and the injection cylinder 67 are both filled with hydraulic oil, which drives the rubber block 71 to contact the inner wall of the cross tube and push it to move during the movement of the support rod 3;
[0054] Specifically, when the support rod 3 moves to support the branch pipe, the hydraulic oil in the injection cylinder 1 41 will flow into the injection cylinder 2 67, and then the rubber block 71 will be pushed against the inner wall of the horizontal pipe, and then the horizontal pipe can be fixed separately through the cooperation of the C-shaped buckle plate 5 and the rubber block 71;
[0055] A slide bar 72 is fixedly connected to one end of the injection cylinder 2 67, and the slide bar 72 is slidably connected to the hollow cylinder 2. A injection cylinder 3 73 is fixedly connected to one end of the hollow cylinder 2. A piston 3 74 is slidably connected inside the injection cylinder 3 73. A push rod 3 75 is fixedly connected between the piston 3 74 and the injection cylinder 1 41, and the mounting frame 49 is connected to the slide bar 72. The injection cylinder 3 73 is also filled with hydraulic oil. The hydraulic oil is filled into the injection cylinder 3 73 to push the cross tube to move so as to produce the weld.
[0056] One end of the mounting frame 49 is fixedly connected to a round rod 76, one end of the round rod 76 is located in the support rod 3 and is slidably connected to the inner wall thereof, and an L-shaped plate 77 is fixedly connected to the slide bar 72, and a telescopic rod 78 is fixedly connected between the support frame and the L-shaped plate 77, which is used to connect the mounting frame 49 and the second injection cylinder 67, so that the mounting frame 49 can be driven to move when the second injection cylinder 67 moves, so as to synchronously adjust the position of the transverse tube;
[0057] In addition, a plurality of guide wheels 79 are rotatably connected to the movable plate 52 via a rotating shaft, thereby reducing the friction resistance between the movable plate 52 and the branch pipe when the mounting frame 49 moves, so as to make the device run more smoothly.
[0058] The shaft 46 is hollow in design, one end of the shaft 46 is fixedly connected to the injection cylinder 4 81, the injection cylinder 4 81 is also filled with hydraulic oil, one end of the injection cylinder 3 73 is connected to the tube body 99, one end of the tube body 99 is located in the shaft 46 and is rotatably connected thereto;
[0059] A piston 4 82 is slidably connected in the injection barrel 4 81, and one end of the piston 4 82 is rotatably connected to a sliding column 83 through a rotating shaft. A spiral groove 84 is provided on the sliding column 83. A cylindrical protrusion 85 with one end located in the spiral groove 84 is fixedly connected to the inner wall of the injection barrel 4 81. The cylindrical protrusion 85 is slidably connected to the inner wall of the spiral groove 84. The sliding column 83 is rotated relative to the injection barrel 4 81 to drive the piston 4 82 to move.
[0060] A cross groove 86 is provided at one end of the sliding column 83, a cross shaft 87 is slidably connected in the cross groove 86, a shaft 5 88 is fixedly connected to one end of the cross shaft 87-46, the shaft 5 88 is fixedly connected to the output shaft of the driving motor 1 48, and a limiting circular plate 89 is fixedly connected to the shaft 5 88, a torsion spring 2 91 is sleeved on the shaft 5 88, and a rotating ring 92 is fixedly connected to one end of the torsion spring 2 91, the rotating ring 92 is rotatably connected to the injection cylinder 4 81, and when the shaft 5 88 is rotated, the torsion spring 2 91 is used to drive the shaft 1 46 to rotate.
[0061] The rotating ring 92 is fixedly connected with an arc block 93-, and the injection cylinder 981 is fixedly connected with two force blocks 94, and the arc block 93- is located between the two force blocks 94, and a pressure sensor 95 electrically connected to the driving motor 48 is fixedly connected to one of the force blocks 94;
[0062] Specifically, the staff first sets the branch pipe and the cross pipe on the support rod 3, and at the same time makes the rubber block 71 contact the inner wall of the cross pipe. At this time, the drive motor 48 is started to drive the shaft 5 88 to rotate, and then drive the torsion spring 2 91 to rotate, so as to use the arc block 93 to push the force block 94 to drive the injection cylinder 4 81 to rotate, thereby driving the shaft 1 46 to rotate, so as to drive the support rod 3 to expand outward. When multiple support rods 3 have supported the inner wall of the branch pipe, the shaft 5 88 continues to rotate. At this time, the shaft 5 88 and the injection cylinder 4 81 rotate relative to each other, and the torsion spring 2 91 is also twisted by force, and then the pressure sensor 95 records the data and controls the drive motor 1 48 to work. Specifically, when the diameter of the installed branch pipe and cross pipe is thicker, the drive motor 1 48 is controlled to rotate a larger angle, thereby driving the rotating column to slide along the injection cylinder 4 81 to drive the piston 4 82 to move, and then drive the cross pipe and the modern branch to move a larger distance, so as to adjust the size of the weld accordingly. At the same time, the torsion spring 2 91 has different torsion degrees, and the limit force can also be adjusted accordingly, which is more practical.
[0063] Example 2: Please refer to Figure 1-Figure 9 , the present invention provides a technical solution: Example 2 is optimized on the basis of Example 1;
[0064] A gear ring 96 is fixedly connected to one end of the hollow cylinder 2, a drive motor 2 97 is fixedly connected to the support plate 11, and a gear disc 4 98 meshing with the gear ring 96 is fixedly connected to the output shaft of the drive motor 2 97. The gear disc 4 98 is driven to rotate by starting the drive motor 2 97, thereby driving the gear ring 96 and the hollow cylinder 2 to rotate, and then the installed branch pipe and cross pipe can be driven to rotate, so as to freely adjust the welding angle, which is more practical.
[0065] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0066] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. An automatic welding device for ship piping accessories, comprising a base (1) and a support plate (11) fixedly connected to the base (1), characterized in that: Also included are: A hollow cylinder (2) is rotatably arranged on a support plate (11), and four support rods (3) surround the hollow cylinder (2); A pushing assembly (4) is arranged on the hollow cylinder (2) and connected to the four support rods (3), and is used to drive the four support rods (3) to expand outwards and support the branch pipes; C-shaped gussets (5) are arranged at the ends of the two support rods (3), and the support rods (3) are provided with linkage members (6) connected to the C-shaped gussets (5), which are used to drive the C-shaped gussets (5) to deflect and squeeze the inner wall of the transverse tube when the support rods (3) support the inner wall of the branch tube; An alignment assembly (7) is arranged on the hollow cylinder (2) and connected to the support rod (3), and is used to drive the branch pipe to move and align with the cross pipe when the support rod (3) supports the branch pipe; The disengagement assembly (8) is arranged on the hollow cylinder (2) and connected to the C-shaped gusset plate (5), and is used to drive the C-shaped gusset plate (5) and the transverse pipe to move relative to the branch pipe to leave a weld.
2. The automatic welding device for ship piping accessories according to claim 1 is characterized in that: The pushing assembly (4) comprises an injection cylinder (41) fixedly connected to the hollow cylinder (2), a piston (42) slidably connected inside the injection cylinder (41), a push rod (43) fixedly connected to one end of the piston (42), and one end of the push rod (43) fixed to the support rod (3); A connecting rod (44) is rotatably connected to the support rod (3) via a rotating shaft, a cross slide (45) is slidably connected to the hollow cylinder (2), the cross slide (45) is connected to the connecting rod (44) via a rotating shaft, a shaft (46) is rotatably connected inside the hollow cylinder (2), a screw (47) is fixedly connected to the shaft (46), the screw (47) passes through the cross slide (45) and is connected to the cross slide (45) via a thread, a drive motor (48) is fixedly connected inside the hollow cylinder (2), an output shaft of the drive motor (48) is connected to the shaft (46), and the drive motor (48) is started to drive the support rod (3) to move.
3. The automatic welding device for ship piping accessories according to claim 2 is characterized in that: The linkage member (6) comprises a mounting frame (49) arranged at one end of the support rod (3); one end of the C-shaped buckle plate (5) is fixedly connected to a second shaft (51) rotatably connected to the mounting frame (49); a movable plate (52) is arranged on the mounting frame (49); one end of the movable plate (52) is fixedly connected to a guide rod (53); one end of the guide rod (53) slides through the mounting frame (49) and is sleeved with a tension spring (54); two ends of the tension spring (54) are respectively fixed to the guide rod (53) and the mounting frame (49); one side of the movable plate (52) is fixedly connected to a rack (55); the second shaft (51) is fixedly connected to a toothed disc (64) meshing with the rack (55); when the movable plate (52) is pushed to drive the C-shaped buckle plate (5) to deflect, the tension spring (54) is stretched under force to provide a self-restoring elastic force for it.
4. The automatic welding device for ship piping accessories according to claim 3 is characterized in that: The alignment assembly (7) comprises a third shaft (57) rotatably arranged on the support rod (3), a deflection plate (58) being fixedly connected to the third shaft (57), one end of the deflection plate (58) being rotatably connected to a fourth shaft (59), a rubber wheel (61) being fixedly connected to the fourth shaft (59), and a torsion spring (62) being sleeved on the third shaft (57), the two ends of the torsion spring (62) being respectively fixed to the deflection plate (58) and the support rod (3), and a transmission member (63) being arranged between the fourth shaft (59) and the support rod (3), so that the rubber wheel (61) is driven to contact the inner wall of the branch pipe during the movement of the support rod (3), and then the support rod (3) is continuously moved to drive the deflection plate (58) to deflect, and the transmission member (63) is used to drive the rubber wheel (61) to rotate, so as to drive the branch pipe to move relative to the support rod (3) and align with the cross pipe.
5. The automatic welding device for ship piping accessories according to claim 4 is characterized in that: The transmission member (63) comprises a second toothed disc (64) fixedly connected to the fourth shaft (59), and an arc-shaped plate (65) is fixedly connected inside the support rod (3), and tooth grooves (66) meshing with the second toothed disc (64) are evenly and equidistantly formed on the arc-shaped plate (65).
6. The automatic welding device for ship piping accessories according to claim 5 is characterized in that: The disengagement assembly (8) comprises an injection cylinder (67) arranged at one end of the hollow cylinder (2), a piston (68) is slidably connected inside the injection cylinder (67), a push rod (69) is fixedly connected to one end of the piston (68), a rubber block (71) is fixedly connected to one end of the push rod (69), and the injection cylinder (41) and the injection cylinder (67) are connected via a conduit, and the injection cylinder (41) and the injection cylinder (67) are both filled with hydraulic oil, which drives the rubber block (71) to contact the inner wall of the cross tube and push it to move during the movement of the support rod (3); A sliding rod (72) is fixedly connected to one end of the second injection cylinder (67), and the sliding rod (72) is slidably connected to the hollow cylinder (2), and a syringe three (73) is fixedly connected to one end of the hollow cylinder (2), and a piston three (74) is slidably connected inside the syringe three (73), and a push rod three (75) is fixedly connected between the piston three (74) and the injection cylinder one (41), and the mounting frame (49) is connected to the sliding rod (72), and the syringe three (73) is also filled with hydraulic oil, and the hydraulic oil is filled into the syringe three (73) to push the cross tube to move.
7. The automatic welding device for ship piping accessories according to claim 6 is characterized in that: One end of the mounting frame (49) is fixedly connected to a round rod (76), one end of the round rod (76) is located inside the support rod (3) and is slidably connected to the inner wall thereof, and an L-shaped plate (77) is fixedly connected to the sliding rod (72), and a telescopic rod (78) is fixedly connected between the support frame and the L-shaped plate (77); A plurality of guide wheels (79) are rotatably connected to the movable plate (52) via a rotating shaft.
8. The automatic welding device for ship piping accessories according to claim 7 is characterized in that: The shaft one (46) is hollow in design, one end of the shaft one (46) is fixedly connected to an injection cylinder four (81), and the injection cylinder four (81) is also filled with hydraulic oil. One end of the injection cylinder three (73) is conductively connected to a tube body (99), and one end of the tube body (99) is located in the shaft one (46) and is rotatably connected thereto; A piston (82) is slidably connected in the injection cylinder (81), and a sliding column (83) is rotatably connected to one end of the piston (82). A spiral groove (84) is provided on the sliding column (83). A cylindrical protrusion (85) with one end located in the spiral groove (84) is fixedly connected to the inner wall of the injection cylinder (81). The sliding column (83) is rotated relative to the injection cylinder (81) to drive the piston (82) to move. A cross groove (86) is provided at one end of the sliding column (83), a cross shaft (87) is slidably connected in the cross groove (86), one end (46) of the cross shaft (87) is fixedly connected to a fifth shaft (88), the fifth shaft (88) is fixed to the output shaft of the driving motor (48), and a limiting circular plate (89) is fixedly connected to the fifth shaft (88), a torsion spring (91) is sleeved on the fifth shaft (88), and one end of the torsion spring (91) is fixedly connected to a rotating ring (92), the rotating ring (92) is connected to the injection cylinder (81), and when the fifth shaft (88) is rotated, the torsion spring (91) is used to drive the first shaft (46) to rotate.
9. The automatic welding device for ship piping accessories according to claim 8 is characterized in that: An arc block (93) is fixedly connected to the rotating ring (92), two force blocks (94) are fixedly connected to the injection cylinder (81), and the arc block (93) is located between the two force blocks (94), and a pressure sensor (95) electrically connected to a driving motor (48) is fixedly connected to one force block (94).
10. The automatic welding device for ship piping accessories according to claim 9 is characterized in that: A gear ring (96) is fixedly connected to one end of the hollow cylinder (2), a second drive motor (97) is fixedly connected to the support plate (11), and a fourth gear disc (98) meshing with the gear ring (96) is fixedly connected to the output shaft of the second drive motor (97).
Citation Information
Patent Citations
Three-way pipe welding equipment with self-sealing detection function
CN113523695A
Tool clamp for steel pipe welding
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Ship pipeline welding positioning tool
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