Intelligent automatic numerical control film-coated water-retaining cotton production equipment
By designing intelligent automatic CNC coated water-retaining cotton production equipment, using automatic cutting and feeding components, the problems of large weight and difficult handling of water-retaining cotton are solved, and automated processing is realized, improving safety and efficiency.
Patent Information
- Application Number
- CN202411800098.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the water-retaining cotton after coating has a heavier weight, difficult to carry, inconvenient operation, and safety hazards, which can easily cause the coated water-retaining cotton roll to accidentally slide and damage the operator.
An intelligent automatic CNC coated water-retaining cotton production equipment is designed, using automatic cutting and feeding components. Through mechanical structures such as hydraulic rods, forward and reverse motors and transmission gears, the automatic cutting and feeding of coated water-retaining cotton rolls is realized to avoid manual handling.
The automatic processing of coated water-retaining cotton rolls is realized, reducing manpower and time consumption, improving operational safety, and avoiding accidental slips and damage.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the field of water-retaining cotton production equipment, and more specifically, to intelligent automatic numerically controlled film-coated water-retaining cotton production equipment. Background Art
[0002] Water-retaining cotton is a special fiber material, usually made of raw materials such as polypropylene and polyester, with good water-retaining properties. It is widely used in agriculture, horticulture and other fields, especially in soil moisture retention, plant seedling cultivation and greening, which can effectively reduce water evaporation and improve the water retention capacity of the soil. Laminating is an additional process in the production process of water-retaining cotton, mainly to improve the performance and durability of water-retaining cotton. The water-retaining cotton after laminating is easier to operate when in use, reducing the adhesion of dust and pollutants.
[0003] In the prior art, during the filming production process of water-retaining cotton, after the filming work is completed by the filming equipment, the filmed water-retaining cotton is generally rolled up by a winding roller. After the rolling is completed, the filmed water-retaining cotton roll on the winding roller needs to be removed. However, the filmed water-retaining cotton is heavy, and it is difficult to carry it manually, which is inconvenient to operate and takes a lot of time and physical strength. In addition, when removing the filmed water-retaining cotton roll, if an unexpected situation occurs, the filmed water-retaining cotton roll will accidentally slip and injure the operator's feet or other parts of the body, increasing the safety risk of the operator. Summary of the invention
[0004] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose an intelligent automatic CNC coated water-retaining cotton production equipment, which can solve the problem that the water-retaining cotton after coating is heavy, and it is difficult to carry and inconvenient to operate when taking down the coated water-retaining cotton roll, which will take up a lot of time and physical strength. When the coated water-retaining cotton roll accidentally slips, it is easy to injure the operator's feet or other parts of the body, posing a major safety hazard.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] The present invention provides an intelligent automatic numerically controlled film-coated water-retaining cotton production device, comprising a film-coating component, an automatic material discharge component is arranged on the outer surface of the film-coating component, and a material lifting component is arranged inside the automatic material discharge component;
[0007] The automatic unloading assembly comprises a base plate, a hydraulic rod is fixedly installed at the top of the base plate near one side, and a moving frame is fixedly installed at the output end of the hydraulic rod, and a limited seat is fixedly installed at the top of the moving frame near the front surface and the rear surface, and a winding roller is arranged between the two limited seats. One end of the winding roller is fixedly installed with a winding gear, the front surface of the winding gear and the other end of the winding roller are fixedly installed with a fixing rod, and one end of the two fixing rods are fixedly installed with an industrial wheel, and the outer surfaces of the two industrial wheels are respectively movably embedded in the inside of the two limited seats. The front surface and the rear surface of the moving frame are provided with an embedded groove, and the inside of the two embedded grooves are installed with forward and reverse motors through an auxiliary frame, and the output ends of the two forward and reverse motors are fixedly installed with rotating shafts, and the outer surfaces of the two rotating shafts are fixedly installed with transmission gears, and the outer surfaces of the two transmission gears are meshed and connected with the limited gear rod.
[0008] In a preferred technical solution of the present invention, the top ends of the two limiting gear rods are movably inserted into the top of the movable frame, the bottom ends of the two limiting gear rods are fixedly installed with telescopic rods, the bottom ends of the two telescopic rods are respectively fixedly installed on the bottom surfaces inside the two embedded grooves, and movable holes are opened near one side of the bottom surfaces inside the two limiting seats.
[0009] In a preferred technical solution of the present invention, the outer surfaces of the two limit gear rods are movably embedded in the two movable holes respectively, three ball grooves are opened on the bottom surfaces inside the two limit seats, and balls are movably embedded in the six ball grooves. Each three adjacent balls of the six balls form a group, and the outer surfaces of the two groups of balls are in contact with the two working wheels respectively.
[0010] In a preferred technical solution of the present invention, telescopic reinforcement rods are fixedly installed on the bottom of the movable frame near the front surface and the rear surface, the bottom ends of the two telescopic reinforcement rods are fixedly installed on the top of the base plate near one side, one end of the two rotating shafts are movably embedded in the inner walls of the two embedded grooves, and inclined guide plates are fixedly installed on the top of the base plate near the front surface and the rear surface, a plurality of buffer strips are fixedly connected to the top of the two inclined guide plates, a protective pad is fixedly connected to the top of the base plate near the other side, and the two limiting gear rods are respectively in contact with the two industrial wheels.
[0011] In a preferred technical solution of the present invention, the lifting assembly includes two slide rails, the outer surfaces of the two slide rails are movably provided with triangular lifting blocks, the bottoms of the two triangular lifting blocks are fixedly installed with racks, the outer surfaces of one side of the two racks are respectively meshed with the outer surfaces of two transmission gears, and two support rods are fixedly installed inside the two limit seats.
[0012] In a preferred technical solution of the present invention, every two adjacent support rods of the four support rods form a group, and the outer surfaces of the two groups of support rods are movably provided with moving blocks, and arc-shaped top blocks are fixedly installed at the center of the outer surfaces of one side of the two moving blocks, and the outer surfaces of the four support rods are movably provided with springs, and the outer surfaces of the other sides of the two moving blocks are fixedly installed with two top rods, and every two adjacent springs of the four springs form a group, one end of the two groups of springs are respectively fixedly installed on one side of the two embedded grooves, and the other ends of the two groups of springs are respectively fixedly installed on the outer surface of one side of the two moving blocks.
[0013] In a preferred technical solution of the present invention, two top holes are provided on one side of the two limit seats, and two movable holes are provided on the top of the movable frame. One end of the four top rods are movably embedded in the four top holes, and one end of the four support rods are movably penetrated into the four top rods.
[0014] In a preferred technical solution of the present invention, one side outer surface of the two slide rails is respectively fixedly mounted on one side inside the two embedded grooves, one side outer surface of the two slide rails is respectively fixedly mounted on one side inside the two limit seats near the top, and the other side outer surface of the two racks is respectively movably mounted on the outer surfaces of the two slide rails.
[0015] In a preferred technical solution of the present invention, a first material unloading rack is fixedly installed on the outer surface of one side of the laminating frame near the bottom, and two second material unloading racks are fixedly installed on the outer surface of one side of the laminating frame near the top, and material unloading rollers are movably embedded in the two second material unloading racks and the first material unloading rack, two tensioning rollers are arranged inside the laminating frame, a guide roller is arranged inside the laminating frame near the bottom, a heating roller is arranged inside the laminating frame near the top, and a compacting mechanism is arranged inside the laminating frame.
[0016] In a preferred technical solution of the present invention, a laminating plate is fixedly installed inside the laminating frame close to and away from the second unloading frame, a PLC controller is arranged on the front surface of the laminating frame, a fixing frame is fixedly installed on the front surface of the laminating frame close to the other side, a laminating motor is installed on the front surface of the fixing frame through an auxiliary plate, a driving gear is fixedly installed on the output end of the laminating motor, the output end of the laminating motor movably passes through the rear surface of the fixing frame, and the outer surface of the winding gear is meshed with the outer surface of the driving gear.
[0017] The beneficial effects of the present invention are:
[0018] The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment provided by the present invention, when in use, starts the hydraulic rod to drive the moving frame to move to the two inclined guide plates, starts the two forward and reverse motors, drives the two rotating shafts and the two transmission gears to rotate clockwise at the same time, so that the two limit gear rods move to the inside of the movable hole, and applies thrust to the two work-shaped wheels through the lifting assembly, so that they roll from the limit seat to the two inclined guide plates, and roll toward the bottom plate, so that the film-coated water-retaining cotton roll rolls onto the protective pad, thereby achieving the effect of automatic unloading, and no manual handling of the film-coated water-retaining cotton roll is required, saving manpower and time, and improving safety; the buffer strip increases the rolling resistance to avoid excessive rolling speed. The film-coated water-retaining cotton roll is protected by the protective pad to prevent damage; under the action of the ball, it is convenient for the work-shaped wheel to roll out of the limit seat better, which is conducive to better rolling unloading.
[0019] When the transmission gear rotates clockwise, it will drive the two racks to move upward, push the triangular top block upward, contact with the arc-shaped top block, and generate thrust to it, push the moving block to move, push the top rod out of the top hole, contact with the work wheel, and push the work wheel out of the limit seat to facilitate subsequent material unloading. Under the action of the material-lifting assembly, automatic material lifting is realized, and the auxiliary coated and water-retaining cotton roll automatically rolls to the bottom plate.
[0020] Start the laminating motor to drive the driving gear and the winding gear to rotate, drive the fixed rod, the winding roller and the winding drum of the outer surface sleeve to rotate, further drive the film and the water-retaining cotton to rotate, and at the same time, the two unloading rollers rotate to unload the film and the water-retaining cotton; the film is heated by the heating roller, and the water-retaining cotton moves together with the film through the guide roller to the bottom of the compacting mechanism, and cooperates with the laminating plate to cover the film tightly on the water-retaining cotton to complete the laminating work. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front perspective view of an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0022] Figure 2 It is a rear perspective view of an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0023] Figure 3 It is a structural sectional and expanded stereoscopic diagram of a film-coating component in an intelligent automatic numerically controlled film-coating water-retaining cotton production device of the present invention;
[0024] Figure 4 It is a structural unfolded stereoscopic diagram of the film-covered board in an intelligent automatic numerically controlled film-covered water-retaining cotton production device of the present invention;
[0025] Figure 5 It is a structural unfolded stereogram of an automatic material unloading component in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0026] Figure 6 It is a structural unfolded stereoscopic diagram of an inclined guide plate in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0027] Figure 7 It is a structural sectional and expanded stereoscopic diagram of a movable frame in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0028] Figure 8 It is a structural sectional and expanded stereoscopic diagram of a limit seat in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0029] Fig. 9 It is a structural expansion stereogram of a limit gear rod in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0030] Fig.10 It is a structural unfolded stereogram of a material lifting component in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0031] Fig.11 It is a structural sectional and expanded stereoscopic diagram of a moving block in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0032] Fig.12 It is a structural sectional and expanded stereoscopic diagram of a top rod in an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention;
[0033] Fig.13 It is a structural schematic diagram of an intelligent automatic numerically controlled film-coated water-retaining cotton production device of the present invention.
[0034] In the figure:
[0035] 1-Laminating assembly; 101-Laminating rack; 102-First unloading rack; 103-Second unloading rack; 104-Unloading roller; 105-Tensioning roller; 106-PLC controller; 107-Guide roller; 108-Heating roller; 109-Compacting mechanism; 110-Laminating plate; 111-Fixed clamp; 112-Laminating motor; 113-Drive gear; 2-Automatic unloading assembly; 201-Bottom plate; 202-Hydraulic rod; 203-Moving rack; 204-Limiting seat; 205-Rewinding roller; 206-Rewinding gear; 207-Fixed rod; 208-Working type Wheel; 209-embedded groove; 210-forward and reverse motor; 211-rotating shaft; 212-transmission gear; 213-limiting gear rod; 214-telescopic rod; 215-movable hole; 216-ball groove; 217-ball; 218-moving hole; 219-telescopic reinforcement rod; 220-inclined guide plate; 221-buffer strip; 222-protective pad; 223-top hole; 3-top material assembly; 301-slide rail; 302-triangular top block; 303-rack; 304-support rod; 305-moving block; 306-arc top block; 307-spring; 308-top rod. DETAILED DESCRIPTION
[0036] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0037] Embodiment 1
[0038] like Figure 1-Figure 13As shown, an intelligent automatic numerically controlled film-coated water-retaining cotton production device is provided in the embodiment, including a film-coating component 1, an automatic unloading component 2 is arranged on the outer surface of the film-coating component 1, and a top-loading component 3 is arranged inside the automatic unloading component 2; the automatic unloading component 2 includes a bottom plate 201, a hydraulic rod 202 is fixedly installed at the top of the bottom plate 201 near one side, a moving frame 203 is fixedly installed at the output end of the hydraulic rod 202, and a limiting seat 204 is fixedly installed at the top of the moving frame 203 near the front surface and the rear surface, a winding roller 205 is arranged between the two limiting seats 204, and a winding gear 206 is fixedly installed at one end of the winding roller 205, and the front surface of the winding gear 206 The other end of the winding roller 205 is fixedly installed with a fixing rod 207, one end of the two fixing rods 207 is fixedly installed with a work-shaped wheel 208, the outer surfaces of the two work-shaped wheels 208 are movably embedded in the two limit seats 204, the front surface and the rear surface of the movable frame 203 are provided with an embedded groove 209, the inside of the two embedded grooves 209 are installed with forward and reverse motors 210 through auxiliary frames, the output ends of the two forward and reverse motors 210 are fixedly installed with a rotating shaft 211, the outer surfaces of the two rotating shafts 211 are fixedly installed with a transmission gear 212, the outer surfaces of the two transmission gears 212 are meshed and connected with a limit gear rod 213, and the two limit gear rods 213 are The top ends are movably connected to the top of the moving frame 203, the bottom ends of the two limiting gear rods 213 are fixedly installed with telescopic rods 214, the bottom ends of the two telescopic rods 214 are fixedly installed on the bottom surfaces of the two embedded grooves 209, and the bottom surfaces of the two limiting seats 204 are each provided with movable holes 215 near one side. The outer surfaces of the two limiting gear rods 213 are respectively movably embedded in the two movable holes 215, and the bottom surfaces of the two limiting seats 204 are each provided with three ball grooves 216. The six ball grooves 216 are each movably embedded with balls 217. The six balls 217 form a group of three adjacent balls 217, and the outer surfaces of the two groups of balls 217 are respectively In contact with the two industrial wheels 208, telescopic reinforcement rods 219 are fixedly installed on the bottom of the movable frame 203 near the front surface and the rear surface, the bottom ends of the two telescopic reinforcement rods 219 are fixedly installed on the top of the base plate 201 near one side, one end of the two rotating shafts 211 are movably embedded in the inner walls of the two embedded grooves 209, and inclined guide plates 220 are fixedly installed on the top of the base plate 201 near the front surface and the rear surface. A plurality of buffer strips 221 are fixedly connected to the top of the two inclined guide plates 220, and a protective pad 222 is fixedly connected to the top of the base plate 201 near the other side. The two limiting gear rods 213 are in contact with the two industrial wheels 208 respectively.
[0039] In this embodiment, when in use, the heating roller 108, the compacting mechanism 109, the laminating motor 112, the hydraulic rod 202, the forward and reverse motor 210 and the PLC controller 106 are electrically connected, and the PLC controller 106 can intelligently control the opening and closing of other devices. The width of the inclined guide plate 220 is smaller than the width of the inner groove of the outer surface of the type wheel 208, which is convenient for the subsequent type wheel 208 to drive the winding roller 205 to rotate for unloading. The winding drum is clamped on the outer surface of the winding roller 205 in advance, and the position is limited by the limit screw, and then the winding roller 205 is placed between the two limit seats 204, and the two type wheels 208 are clamped between the limit seats 204 and the limit gear rod 213, as shown in FIG. Figure 7 As shown, at the same time, the ball 217 is in contact with the work wheel 208. After the film coating of the water-retaining cotton is completed by the film coating component 1, the winding drum is driven to rotate by the winding roller 205. After the film-coated water-retaining cotton is collected, the rolled film-coated water-retaining cotton roll is fixed to prevent the film-coated water-retaining cotton roll from automatically spreading during the subsequent unloading process. The hydraulic rod 202 is started to move downward by the PLC controller 106, driving the moving frame 203 and the winding roller 205 to move slowly downward, so that the driving gear 113 is separated from the winding gear 206. When the hydraulic rod 202 is automatically closed, the moving frame 203 just moves to the two inclined guide plates 220, as shown in FIG. Figure 6As shown, the PLC controller 106 then controls the two forward and reverse motors 210 to start simultaneously, driving the two rotating shafts 211 and the two transmission gears 212 to rotate clockwise together, further driving the two limiting gear rods 213 to move downward, so that the top ends of the two limiting gear rods 213 move downward from the outer surfaces of the two work-shaped wheels 208 to the inside of the corresponding movable holes 215. At this time, the two work-shaped wheels 208 lose the limit of the limiting gear rods 213, and the transmission gear 212 rotates clockwise, which will drive the rack 303 in the ejector assembly 3 to move forward. The two work-shaped wheels 208 are moved upward, and thrust is applied to the two work-shaped wheels 208 through the lifting assembly 3, so that the two work-shaped wheels 208 roll from the limiting seat 204 to the two inclined guide plates 220, and under the inclined guidance of the inclined guide plates 220, roll to the top of the bottom plate 201, further driving the winding roller 205 and the rolled film-coated water-retaining cotton roll to roll downward, so that it falls on the protective pad 222 on the top of the bottom plate 201, thereby achieving the effect of automatic unloading, and no manual handling of the film-coated water-retaining cotton roll is required, saving manpower and time, and improving safety. The buffer strip 221 is installed on the inclined guide plate 220, and when the work-shaped wheel 208 rolls downward, the rolling resistance is increased, which is conducive to its slow rolling downward, avoiding excessive rolling speed and accidentally rushing out of the inclined guide plate 220. A protective pad 222 is installed on the top of the bottom plate 201, and the film-coated water-retaining cotton roll is protected by the protective pad 222 to prevent it from rolling on the bottom plate 201. The friction is large and causes damage. A ball 217 is arranged between the work-shaped wheel 208 and the inner bottom surface of the limiting seat 204 to reduce the contact area between the work-shaped wheel 208 and the limiting seat 204. When the material-pushing component 3 pushes the work-shaped wheel 208, the ball 217 facilitates the work-shaped wheel 208 to roll out from the limiting seat 204 better, which is conducive to better rolling and unloading. The problem that the weight of the water-retaining cotton after coating is heavy, the coating water-retaining cotton roll is difficult to carry and inconvenient to operate when it is removed, and it will take more time and physical strength. When the coated water-retaining cotton roll accidentally slips, it is easy to injure the operator's feet or other parts of the body, which poses a great safety hazard.
[0040] Embodiment 2: Figure 1-Figure 2 and Figure 5-Figure 12As shown, the automatic unloading component 2 includes a bottom plate 201, a hydraulic rod 202 is fixedly installed at the top of the bottom plate 201 near one side, a moving frame 203 is fixedly installed at the output end of the hydraulic rod 202, and a limit seat 204 is fixedly installed at the top of the moving frame 203 near the front surface and the rear surface. A winding roller 205 is arranged between the two limit seats 204, and a winding gear 206 is fixedly installed at one end of the winding roller 205. A fixed rod 207 is fixedly installed on the front surface of the winding gear 206 and the other end of the winding roller 205. One end of the two fixed rods 207 is fixedly installed with a work-shaped wheel 208, and the outer surfaces of the two work-shaped wheels 208 are movably embedded in the interior of the two limit seats 204. The front and rear surfaces of the moving frame 203 are both provided with embedded grooves 209, and the insides of the two embedded grooves 209 are both installed with forward and reverse motors 210 through auxiliary frames. The output ends of the two forward and reverse motors 210 are fixedly installed with rotating shafts 211, and the outer surfaces of the two rotating shafts 211 are fixedly installed with transmission gears 212. The outer surfaces of the two transmission gears 212 are meshed and connected with limited position gear rods 213. The top material assembly 3 includes two slide rails 301, and the outer surfaces of the two slide rails 301 are movably sleeved with triangular top blocks 302. The bottoms of the two triangular top blocks 302 are fixedly installed with racks 303, and the outer surfaces of one side of the two racks 303 are respectively meshed with the outer surfaces of the two transmission gears 212. , two support rods 304 are fixedly installed inside the two limit seats 204, and every two adjacent support rods 304 of the four support rods 304 form a group, and the outer surfaces of the two groups of support rods 304 are movably sleeved with moving blocks 305, and the centers of the outer surfaces of one side of the two moving blocks 305 are fixedly installed with arc-shaped top blocks 306, and the outer surfaces of the four support rods 304 are movably sleeved with springs 307, and the outer surfaces of the other sides of the two moving blocks 305 are fixedly installed with two top rods 308, and every two adjacent springs 307 of the four springs 307 form a group, and one end of the two groups of springs 307 are respectively fixedly installed on one side of the two embedded grooves 209, and the other ends of the two groups of springs 307 are respectively fixedly installed on The movable frame 203 is provided with two movable holes 218 on the top, and one end of the four push rods 308 is movably embedded in the four top holes 223. One end of the four support rods 304 is movably penetrated into the four push rods 308. The outer surface of one side of the two slide rails 301 is fixedly installed on one side of the two embedded grooves 209. The outer surface of one side of the two slide rails 301 is fixedly installed on one side of the two limit seats 204 near the top. The outer surface of the other side of the two racks 303 is movably sleeved on the outer surface of the two slide rails 301.
[0041] In this embodiment, when in use, the width of the triangular top block 302 matches the width of the rack 303, and the width of the triangular top block 302 is smaller than the width between the two springs 307, so that the triangular top block 302 can enter between the two springs 307 and contact the arc top block 306. The two forward and reverse motors 210 in the automatic unloading assembly 2 drive the two transmission gears 212 to rotate clockwise, and while driving the two limit gear rods 213 to move downward, the two racks 303 will be driven to move upward on the outer surface of the slide rail 301, pushing the triangular top block 302 through the moving hole 218 into the inside of the limit seat 204. When the top end of the limiting gear rod 213 moves into the movable hole 215, the triangular top block 302 moves between the two springs 307 and contacts with the arc top block 306. As the transmission gear 212 continues to rotate, the triangular top block 302 is pushed to continue to move upward, and the arc top block 306 and the moving block 305 are pushed to move on the outer surface of the support rod 304 toward the direction of the industrial wheel 208, and the spring 307 is pulled to expand, further pushing the top rod 308 out of the top hole 223, contacting the industrial wheel 208, and generating a thrust force on it, thereby pushing the industrial wheel 208 out of the limiting seat 204, facilitating subsequent material unloading. Under the action of the ejection assembly 3, automatic material ejection is realized, and the auxiliary coated water-retaining cotton roll automatically rolls onto the bottom plate 201. Through the reverse rotation of the output end of the forward and reverse motor 210, the transmission gear 212 is driven to rotate in the reverse direction, which further drives the limit gear rod 213 to move upward and reset, and the rack 303 and the triangular top block 302 move downward and reset. Under the rebound of the spring 307, the moving block 305 and the top rod 308 are pulled to move and reset, without affecting the normal operation of the subsequent winding roller 205.
[0042] Embodiment 3: Figure 1-Figure 4 and Fig.13As shown, an automatic unloading component 2 is arranged on the outer surface of the laminating component 1, and a top loading component 3 is arranged inside the automatic unloading component 2. The laminating component 1 includes a laminating frame 101, and a first unloading frame 102 is fixedly installed near the bottom of the outer surface of one side of the laminating frame 101, and two second unloading frames 103 are fixedly installed near the top of the outer surface of one side of the laminating frame 101, and unloading rollers 104 are movably embedded in the two second unloading frames 103 and the first unloading frame 102, and two tensioning rollers 105 are arranged inside the laminating frame 101, and a guide roller 107 is arranged near the bottom of the laminating frame 101, and a A heating roller 108 and a compacting mechanism 109 are arranged inside the laminating frame 101, a laminating plate 110 is fixedly installed inside the laminating frame 101 close to and away from the second unloading frame 103, a PLC controller 106 is arranged on the front surface of the laminating frame 101, a fixing frame 111 is fixedly installed on the front surface of the laminating frame 101 close to the other side, a laminating motor 112 is installed on the front surface of the fixing frame 111 through an auxiliary plate, a driving gear 113 is fixedly installed on the output end of the laminating motor 112, the output end of the laminating motor 112 is movable through the rear surface of the fixing frame 111, and the outer surface of the winding gear 206 is meshed with the outer surface of the driving gear 113.
[0043] In this embodiment, when in use, the heating roller 108 and the compacting mechanism 109 are both existing mature technologies, and will not be described in detail here. The unloading roller 104 at the first unloading rack 102 is used to place the water-retaining cotton roll to be coated, and the unloading roller 104 at the second unloading rack 103 is used to place the film roll. The film roll passes around the bottom of the upper tensioning roller 105, then passes through the top of the heating roller 108, and then passes through the bottom of the compacting roller in the compacting mechanism 109. The water-retaining cotton roll passes around the bottom of the lower tensioning roller 105, passes through the top of the guide roller 107, and then passes under the film at the bottom of the compacting roller in the compacting mechanism 109, as shown in FIG. Fig.13As shown, the winding drum of the outer surface sleeve of the winding roller 205 in the automatic unloading assembly 2 is finally fixed. The film coating motor 112 is started, and the output end of the film coating motor 112 rotates to drive the driving gear 113 to rotate, and drives the meshing winding gear 206 to rotate, thereby driving the fixed rod 207, the winding roller 205 and the winding drum of the outer surface sleeve to rotate, and further drives the film and the water-retaining cotton to rotate, so that the two unloading rollers 104 rotate in the corresponding first unloading rack 102 and the second unloading rack 103, unloading the film and the water-retaining cotton, and adjusting the tension of the film and the water-retaining cotton through the tensioning roller 105. The heating roller 108 is started in advance, and the passing film is heated by the heating roller 108. The water-retaining cotton is guided by the guide roller 107 and moves to the bottom of the compacting mechanism 109 together with the heated film. The compacting roller in the compacting mechanism 109 cooperates with the film-covering plate 110 to compact the film, and the film is tightly covered on the water-retaining cotton to complete the film-covering work. The film-covered water-retaining cotton is rolled up by the winding roller 205. After the film-covering and rolling of the water-retaining cotton are completed, the film-covering component 1 is suspended, and the automatic unloading component 2 and the lifting component 3 are used for automatic unloading.
[0044] The effect and working principle of the whole mechanism are as follows: the winding drum is clamped on the outer surface of the winding roller 205, and the position is limited by the limit screw, and then the winding roller 205 is placed between the two limit seats 204. The two unwinding rollers 104 are used to place the film roll and the water-retaining cotton roll respectively. The film roll bypasses the tensioning roller 105 and the heating roller 108, and passes through the bottom of the compacting roller in the compacting mechanism 109. The water-retaining cotton roll bypasses the tensioning roller 105 and the guide roller 107, and then passes under the film at the bottom of the compacting roller in the compacting mechanism 109, and finally is fixed by the winding drum clamped on the outer surface of the winding roller 205 in the automatic unloading component 2. Start the film coating motor 112, drive the driving gear 113 and the winding gear 206 to rotate, drive the fixed rod 207, the winding roller 205 and the winding drum clamped on the outer surface to rotate, and further drive the film and water-retaining cotton to rotate, so that the two unwinding rollers 104 rotate to discharge the material. The film is heated by the heating roller 108, and the water-retaining cotton moves to the bottom of the compacting mechanism 109 together with the heated film through the guide roller 107. The compacting roller in the compacting mechanism 109 cooperates with the film-covering plate 110 to perform compaction and complete the film-covering work. The film-covering water-retaining cotton roll is rolled up by the winding roller 205, and after the rolling is completed, the rolled-up film-covered water-retaining cotton roll is fixed. The hydraulic rod 202 is started to move downward by the PLC controller 106, driving the movable frame 203 and the winding roller 205 to move slowly downward. When the hydraulic rod 202 is automatically closed, the movable frame 203 moves to the two inclined guide plates 220. Then the PLC controller 106 controls the two forward and reverse motors 210 to start at the same time, driving the two rotating shafts 211 and the two transmission gears 212 to rotate clockwise, and further driving the two limit gear rods 213 to move downward to the corresponding movable holes 215. At this time, the two industrial wheels 208 lose the limit of the limit gear rods 213. While the transmission gear 212 rotates clockwise, it drives the two racks 303 to move upward, pushing the triangular top block 302 through the movable hole 218 to enter the two elastic The spring 307 is between the two ends of the triangle top block 302 and contacts the arc top block 306. As the transmission gear 212 continues to rotate, the triangle top block 302 is pushed to continue to move upward, and the arc top block 306 and the moving block 305 are pushed to move toward the work-shaped wheel 208, and the spring 307 is pulled to expand, and the top rod 308 is further pushed out from the top hole 223, contacts the work-shaped wheel 208, and generates a top thrust to it, so that the two work-shaped wheels 208 roll onto the two inclined guide plates 220, and under the inclined guidance of the inclined guide plates 220, roll to the top of the bottom plate 201, further driving the winding roller 205 and the rolled coated water-retaining cotton roll to roll downward, so that it falls on the protective pad 222 at the top of the bottom plate 201, thereby achieving the effect of automatic unloading. When the work-shaped wheel 208 rolls downward, the buffer strip 221 can increase the rolling resistance to prevent the rolling speed from being too fast and accidentally rushing out of the inclined guide plate 220. The protective pad 222 is used to protect the film-coated water-retaining cotton roll to prevent it from rolling onto the bottom plate 201 and causing damage due to large friction.A ball 217 is arranged between the type wheel 208 and the inner bottom surface of the limiting seat 204 to reduce the contact area between the type wheel 208 and the limiting seat 204. When the ejection assembly 3 pushes the type wheel 208, the type wheel 208 can be rolled out of the limiting seat 204 better under the action of the ball 217, which is conducive to better rolling of the material. The reverse rotation of the output end of the forward and reverse motor 210 drives the transmission gear 212 to rotate in the reverse direction, further drives the limiting gear rod 213 to move upward and reset, and the rack 303 and the triangular top block 302 move downward and reset. Under the rebound of the spring 307, the moving block 305 and the ejector rod 308 are pulled to move and reset.
[0045] Among them, the PLC controller 106, the heating roller 108, the compacting mechanism 109, the laminating motor 112, the hydraulic rod 202 and the forward and reverse motor 210 are all existing technologies, and their components and operating principles are all public technologies, which will not be explained in detail here.
[0046] Other technologies of this embodiment adopt existing technologies.
[0047] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. An intelligent automatic numerically controlled film-coated water-retaining cotton production device, comprising a film-coating component (1), characterized in that: An automatic material discharging component (2) is arranged on the outer surface of the film-covering component (1), and a material-lifting component (3) is arranged inside the automatic material discharging component (2); The automatic unloading assembly (2) comprises a bottom plate (201), a hydraulic rod (202) is fixedly mounted on the top of the bottom plate (201) near one side, a movable frame (203) is fixedly mounted on the output end of the hydraulic rod (202), a limiting seat (204) is fixedly mounted on the top of the movable frame (203) near the front surface and the rear surface, a winding roller (205) is arranged between the two limiting seats (204), a winding gear (206) is fixedly mounted on one end of the winding roller (205), a fixing rod (207) is fixedly mounted on the front surface of the winding gear (206) and the other end of the winding roller (205), and the two fixing rods (207) are fixedly mounted on the front surface of the winding gear (206) and the other end of the winding roller (205). One end of the rod (207) is fixedly mounted with a work-shaped wheel (208), the outer surfaces of the two work-shaped wheels (208) are movably embedded in the two limit seats (204), the front surface and the rear surface of the movable frame (203) are provided with an embedded groove (209), the inside of the two embedded grooves (209) are installed with a forward and reverse motor (210) through an auxiliary frame, the output ends of the two forward and reverse motors (210) are fixedly mounted with a rotating shaft (211), the outer surfaces of the two rotating shafts (211) are fixedly mounted with a transmission gear (212), and the outer surfaces of the two transmission gears (212) are meshedly connected with a limit gear rod (213).
2. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 1 is characterized by: The top ends of the two limit gear rods (213) are movably connected to the top of the movable frame (203), and the bottom ends of the two limit gear rods (213) are fixedly installed with telescopic rods (214). The bottom ends of the two telescopic rods (214) are fixedly installed on the bottom surfaces of the two embedded grooves (209), and movable holes (215) are opened near one side of the bottom surfaces of the two limit seats (204).
3. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 2 is characterized by: The outer surfaces of the two limit gear rods (213) are movably embedded in the two movable holes (215), and the bottom surfaces of the two limit seats (204) are each provided with three ball grooves (216). The six ball grooves (216) are each movably embedded with balls (217). The six balls (217) are grouped together with three adjacent balls (217). The outer surfaces of the two groups of balls (217) are in contact with the two work-shaped wheels (208) respectively.
4. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 3 is characterized by: A telescopic reinforcement rod (219) is fixedly installed at the bottom of the movable frame (203) near the front surface and the rear surface, the bottom ends of the two telescopic reinforcement rods (219) are fixedly installed at the top of the bottom plate (201) near one side, one end of the two rotating shafts (211) is movably embedded in the inner walls of the two embedded grooves (209), an inclined guide plate (220) is fixedly installed at the top of the bottom plate (201) near the front surface and the rear surface, the tops of the two inclined guide plates (220) are fixedly connected with a plurality of buffer strips (221), a protective pad (222) is fixedly connected at the top of the bottom plate (201) near the other side, and the two limiting toothed rods (213) are respectively in contact with the two industrial wheels (208).
5. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 1 is characterized by: The ejector assembly (3) comprises two slide rails (301), the outer surfaces of the two slide rails (301) are movably sleeved with triangular ejector blocks (302), the bottoms of the two triangular ejector blocks (302) are fixedly mounted with racks (303), one side outer surfaces of the two racks (303) are respectively meshed with the outer surfaces of two transmission gears (212), and two support rods (304) are fixedly mounted inside the two limit seats (204).
6. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 5 is characterized by: Each adjacent two support rods (304) of the four support rods (304) form a group, and the outer surfaces of the two groups of support rods (304) are movably sleeved with moving blocks (305), and the centers of the outer surfaces of one side of the two moving blocks (305) are fixedly installed with arc-shaped top blocks (306), and the outer surfaces of the four support rods (304) are movably sleeved with springs (307), and the outer surfaces of the other sides of the two moving blocks (305) are fixedly installed with two top rods (308), and each adjacent two springs (307) of the four springs (307) form a group, and one end of the two groups of springs (307) is respectively fixedly installed on one side of the inside of the two embedded grooves (209), and the other ends of the two groups of springs (307) are respectively fixedly installed on the outer surfaces of one side of the two moving blocks (305).
7. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 6 is characterized by: Two top holes (223) are provided on one side of the two limit seats (204), two moving holes (218) are provided on the top of the moving frame (203), one end of the four top rods (308) are movably embedded in the four top holes (223), and one end of the four support rods (304) are movably penetrated into the four top rods (308).
8. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 7 is characterized by: One side outer surface of the two slide rails (301) is respectively fixedly mounted on one side inside the two embedded grooves (209); one side outer surface of the two slide rails (301) is respectively fixedly mounted on one side inside the two limit seats (204) near the top; and the other side outer surfaces of the two racks (303) are respectively movably sleeved on the outer surfaces of the two slide rails (301).
9. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 1 is characterized by: The laminating assembly (1) comprises a laminating frame (101), a first material unloading frame (102) is fixedly mounted on one side outer surface of the laminating frame (101) near the bottom, two second material unloading frames (103) are fixedly mounted on one side outer surface of the laminating frame (101) near the top, material unloading rollers (104) are movably embedded inside the two second material unloading frames (103) and the first material unloading frame (102), two tensioning rollers (105) are arranged inside the laminating frame (101), a guide roller (107) is arranged inside the laminating frame (101) near the bottom, a heating roller (108) is arranged inside the laminating frame (101) near the top, and a compacting mechanism (109) is arranged inside the laminating frame (101).
10. The intelligent automatic numerically controlled film-coated water-retaining cotton production equipment according to claim 9 is characterized in that: A laminating plate (110) is fixedly installed inside the laminating frame (101) near the second unloading frame (103), a PLC controller (106) is arranged on the front surface of the laminating frame (101), a fixing frame (111) is fixedly installed on the front surface of the laminating frame (101) near the other side, a laminating motor (112) is installed on the front surface of the fixing frame (111) through an auxiliary plate, a driving gear (113) is fixedly installed on the output end of the laminating motor (112), the output end of the laminating motor (112) is movably extended to the rear surface of the fixing frame (111), and the outer surface of the winding gear (206) is meshed with the outer surface of the driving gear (113).