Coke oven battery on-line monitoring system
By using the coke oven plant's online monitoring system and a specially designed cleaning structure, the problem of compounds adhering to the coal charging holes was solved, resulting in improved cleanliness of the inner wall of the coal charging pipe and extended motor life, ensuring smooth coal charging operations.
Patent Information
- Application Number
- CN202411961886.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2044-12-30
AI Technical Summary
Under high temperatures, tar and volatile compounds easily adhere to the coal charging holes of coke ovens, causing the hole diameter to shrink and affecting the coal charging operation.
Design an online monitoring system for a coke oven plant, including the coke oven body, power supply module, access control module, temperature acquisition module, real-time monitoring module, and alarm module. Remote temperature monitoring and alarms are achieved through signal connection. The system also incorporates scraper, impact block, and heat insulation plate structures to improve the cleanliness and insulation effect of the inner wall of the coal charging pipe.
It effectively cleans impurities from the inner wall of the coal charging pipe, prevents the inner diameter from shrinking, increases the coal charging speed, extends the service life of the dual-shaft motor, and improves the cleaning accuracy and efficiency of the heat insulation plate.
Smart Images

Figure CN119570503B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of coke oven monitoring, in particular to a coke oven plant online monitoring system. BACKGROUND
[0002] The coke oven plant is an enterprise specializing in coke production and related product processing, which usually involves multiple links in the production process, including coal pretreatment, coal charging, carbonization, coke discharging, and coal gas purification.
[0003] The coke oven, as the core equipment of the coke oven plant, is an industrial furnace for producing metallurgical coke, an important thermal equipment, mainly used for coking production, i.e. converting coal into coke and coke oven gas at high temperature, usually composed of carbonization chamber, combustion chamber, flue, etc.
[0004] Through long-term observation, when the coal charging car fills coal at the charging hole at the top of the coke oven, the coal will produce tar and other volatile compounds under the action of high temperature. These compounds may adhere to the hole wall after cooling around the charging hole, causing the inner diameter of the charging hole to shrink, thereby affecting the subsequent coal charging operation; therefore, the coke oven plant online monitoring system is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the shortcomings of the prior art and solve at least one technical problem raised in the background art, the present application proposes a coke oven plant online monitoring system.
[0006] The technical solution adopted by the present application to solve its technical problems is: the coke oven plant online monitoring system according to the present application comprises a coke oven main body, a power module, an authority distribution module, a temperature acquisition module, a real-time monitoring module and an alarm module; the coke oven main body and the power module are connected by signals; the power module and the authority distribution module are connected by signals; the authority distribution module and the temperature acquisition module are connected by signals; the temperature acquisition module and the real-time monitoring module are connected by signals; the real-time monitoring module and the alarm module are connected by signals; the power module, the authority distribution module, the temperature acquisition module, the real-time monitoring module and the alarm module are connected in parallel.
[0007] The coke oven main body and the power module are connected by signals: the power module is mainly used to provide stable power supply to the coke oven main body equipment or system;
[0008] The power module and the authority distribution module are connected by signals: the authority distribution module is responsible for receiving and managing authority, thereby defining the online monitoring users or roles and enabling them to operate and access;
[0009] The temperature acquisition module and the real-time monitoring module are connected through a signal connection, and the real-time monitoring module acquires temperature data through the temperature sensor and enables a user to remotely view the temperature data through a terminal device, thereby remotely controlling and adjusting the coke oven equipment.
[0010] The temperature acquisition module and the real-time monitoring module are connected through a signal connection, and the real-time monitoring module acquires temperature data through the temperature sensor and enables a user to remotely view the temperature data through a terminal device, thereby remotely controlling and adjusting the coke oven equipment.
[0011] The real-time monitoring module and the alarm module are connected through a signal connection, and the alarm module can trigger an alarm mechanism to remind the user to pay attention and take measures when the temperature of the coke oven equipment exceeds the preset threshold.
[0012] Preferably, the coke oven body includes a coke oven body; two groups of rails are fixedly connected to the top of the coke oven body; a plurality of coal charging pipes are fixedly connected to the top of the coke oven body; a first tooth block is rotatably connected to the outer wall of the coal charging pipe; a scraper is fixedly connected to the middle of the first tooth block, and the scraper is slidingly arranged on the inner wall of the coal charging pipe; a plurality of slide rails are slidingly connected to the top of the coke oven body, and the slide rails and the first tooth block are intermeshingly arranged; a first connecting rod is hingedly connected to the end of the slide rail; a heat insulation plate is fixedly connected to the side wall of the coke oven body; a double-shaft motor is installed in the middle of the heat insulation plate; a reciprocating screw rod is fixedly connected to the output end of the double-shaft motor, and the reciprocating screw rod is rotatably arranged in the middle of the heat insulation plate; a first connecting plate is threadedly connected to the middle of the reciprocating screw rod; two groups of limiting rods are fixedly connected to the middle of the first connecting plate, and the limiting rods are slidingly arranged in the middle of the heat insulation plate; a second connecting rod is fixedly connected to the top of the first connecting plate, and the second connecting rod is hingedly connected to the end of the plurality of first connecting rods.
[0013] Preferably, the bottom wall of the heat insulation plate is fixedly connected with two groups of elastic members; the bottom of the elastic member is fixedly connected with a second connecting plate; the middle of the second connecting plate is fixedly connected with a slide rod, and the slide rod is slidingly arranged in the middle of the heat insulation plate; the top of the slide rod is located at the bottom of the limiting rod; two groups of first grooves are formed in the middle of the heat insulation plate; an impact block is fixedly connected to the middle of the slide rod, and the impact block is arranged in shape matching with the first groove.
[0014] Preferably, the output end of the double-shaft motor is fixedly connected with a connecting piece; the middle of the connecting piece is fixedly connected with a tray; the top of the tray is fixedly connected with a metal sheet; the bottom of the second connecting plate is fixedly connected with a magnetic block, and the magnetic block is arranged to be attracted to the two groups of metal sheets; a sliding groove is formed in the inner wall of the heat insulation plate, and the sliding groove is in contact with the end of the tray.
[0015] Preferably, the inner wall of the sliding groove is fixedly connected with a connecting frame; a rotating rod is rotatably connected to the end of the connecting frame; a frame is fixedly connected to the middle of the rotating rod; a scraper is fixedly connected to the bottom of the frame, and the scraper is arranged to be bent in the middle of the frame.
[0016] Preferably, the connecting frame side wall is fixed with a spring rod; the middle part of the spring rod output end is fixed with a limiting piece; the middle part of the rotating rod is fixed with a second tooth block; the middle part of the spring rod output end is provided with a plurality of sets of tooth grooves, and the plurality of sets of tooth grooves and the second tooth block are in meshing arrangement.
[0017] Preferably, the end of the spring rod output end is fixed with a supporting plate; the middle part of the supporting plate is provided with a second groove.
[0018] Preferably, the top of the sliding rod is fixed with an expansion plate, and the expansion plate is arranged in shape matching with the limiting rod; the middle part of the expansion plate is fixed with a gasket.
[0019] Preferably, the middle part of the impact block is fixed with a protective piece.
[0020] The beneficial effects of the present application are:
[0021] 1. The present application provides a coke oven plant online monitoring system, through the cooperation of the scraper, the cleanliness of the inner wall of the coal charging pipe can be improved, the problem that the inner diameter of the coal charging pipe is gradually reduced due to the adhesion of compounds on the hole wall after cooling around the track, thereby affecting the subsequent coal charging speed can be reduced, the synchronism of the plurality of slide rails during movement can be improved under the action of the second connecting rod, and the surface temperature of the double-shaft motor during work can be reduced under the action of the heat insulation plate, thereby improving the service life of the double-shaft motor.
[0022] 2. The present application provides a coke oven plant online monitoring system, through the cooperation of the scraper, the cleanliness of the inner wall of the coal charging pipe can be improved, the problem that the inner diameter of the coal charging pipe is gradually reduced due to the adhesion of compounds on the hole wall after cooling around the track, thereby affecting the subsequent coal charging speed can be reduced, the synchronism of the plurality of slide rails during movement can be improved under the action of the second connecting rod, and the surface temperature of the double-shaft motor during work can be reduced under the action of the heat insulation plate, thereby improving the service life of the double-shaft motor. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The schematic embodiments of the present application and the descriptions thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0024] Figure 1 is the process schematic diagram of the online monitoring system in the present application;
[0025] Figure 2 is the schematic diagram of the three-dimensional structure in the present application;
[0026] Figure 3 is the schematic diagram of the second connecting rod structure in the present application;
[0027] Figure 4 is the schematic diagram of the heat insulation plate structure in the present application;
[0028] Figure 5 For Figure 4 A enlarged view of the place of the application;
[0029] Figure 6 For the sliding rail structure in the application schematic diagram;
[0030] Figure 7 For the tray structure in the application schematic diagram;
[0031] Figure 8 For the frame structure in the application schematic diagram.
[0032] Legend:
[0033] 1, coke oven body; 11, track; 12, coal loading pipe; 13, first tooth block; 14, scraper; 15, sliding rail; 16, first connecting rod; 17, heat insulation plate; 18, double shaft motor; 19, reciprocating screw; 110, first connecting plate; 111, limiting rod; 112, second connecting rod; 2, elastic member; 21, second connecting plate; 22, sliding rod; 23, first groove; 24, impact block; 3, connecting piece; 31, tray; 32, metal sheet; 33, magnetic block; 34, chute; 4, connecting frame; 41, rotating rod; 42, frame; 43, scraper; 5, spring rod; 51, limiting piece; 52, second tooth block; 53, tooth groove; 6, supporting plate; 61, second groove; 7, expansion plate; 71, gasket; 8, protective piece. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0035] Specific embodiments are given below.
[0036] As Figure 1 shown, the coke oven plant online monitoring system comprises a coke oven body, a power module, an authority distribution module, a temperature acquisition module, a real-time monitoring module and an alarm module; the coke oven body and the power module are connected through signals; the power module and the authority distribution module are connected through signals; the authority distribution module and the temperature acquisition module are connected through signals; the temperature acquisition module and the real-time monitoring module are connected through signals; the real-time monitoring module and the alarm module are connected through signals; the power module, the authority distribution module, the temperature acquisition module, the real-time monitoring module and the alarm module are all in parallel connection.
[0037] The coke oven body and the power module are connected by signal: the power module is mainly used to provide stable power supply for the coke oven body device or system;
[0038] The power module and the authority allocation module are connected by signal: the authority allocation module is responsible for receiving and managing authority, thereby defining the online monitorable user or role and making it operable and accessible;
[0039] The authority allocation module and the temperature acquisition module are connected by signal: the temperature acquisition module can be used to measure the temperature of the coke oven device and transmit the data collected by the temperature sensor to the input device;
[0040] The temperature acquisition module and the real-time monitoring module are connected by signal: the real-time monitoring module obtains temperature data through the temperature sensor, and enables the user to remotely view the temperature data through the terminal device, thereby remotely controlling and adjusting the coke oven device;
[0041] The real-time monitoring module and the alarm module are connected by signal: the alarm module can trigger the alarm mechanism to remind the user to pay attention and take measures when the temperature of the coke oven device exceeds the preset threshold.
[0042] As Figures 2-8As shown, the coke oven body includes a coke oven body 1; the top of the coke oven body 1 is fixedly connected with two groups of tracks 11; the top of the coke oven body 1 is fixedly connected with multiple groups of coal charging pipes 12; the outer wall of the coal charging pipe 12 is rotationally connected with a first tooth block 13; the middle of the first tooth block 13 is fixedly connected with a scraper 14, and the scraper 14 is slidingly arranged on the inner wall of the coal charging pipe 12; the top of the coke oven body 1 is slidingly connected with multiple groups of sliding rails 15, and the sliding rails 15 and the first tooth block 13 are arranged in meshing with each other; the end of the sliding rail 15 is hingedly connected with a first connecting rod 16; the side wall of the coke oven body 1 is fixedly connected with a heat insulation plate 17; the middle of the heat insulation plate 17 is installed with a double-shaft motor 18; the output end of the double-shaft motor 18 is fixedly connected with a reciprocating screw 19, and the reciprocating screw 19 is rotationally arranged in the middle of the heat insulation plate 17; the middle of the reciprocating screw 19 is threadedly connected with a first connecting plate 110; the middle of the first connecting plate 110 is fixedly connected with two groups of limiting rods 111, and the limiting rods 111 are slidingly arranged in the middle of the heat insulation plate 17; the top of the first connecting plate 110 is fixedly connected with a second connecting rod 112, and the second connecting rod 112 is hingedly arranged at the end of the multiple first connecting rods 16; When working, the workers need to install multiple coke oven bodies 1 side by side, and fix the tracks 11 on the top of the coke oven body 1, so that the coal charging car outside can move in the middle of the track 11, and after passing through multiple coal charging pipes 12, the coal charging car can fill the inside with an appropriate amount of coal, and the double-shaft motor 18 arranged on the side wall of the coke oven body 1 can shield most of the heat from the outside, and when the inner wall of the coal charging pipe 12 needs to be cleaned, the workers can start the double-shaft motor 18 switch, so that the output end of the double-shaft motor 18 can drive the reciprocating screw 19 to rotate, at this time, the first connecting plate 110 threadedly connected with the reciprocating screw 19 can reciprocate up and down in the middle of the reciprocating screw 19 under the action of the two groups of limiting rods 111, and the second connecting rod 112 arranged in cooperation with the first connecting plate 110 can synchronously push or pull the first connecting rod 16, so that the first connecting rod 16 drives multiple sliding rails 15 to reciprocate on the top of the coke oven body 1, and the first tooth block 13 arranged in meshing with the sliding rail 15 can rotate on the outer wall of the coal charging pipe 12 during movement, and the scraper 14 penetrating and fixedly arranged in the first tooth block 13 can clean the inner wall of the coal charging pipe 12 and remove the caked impurities, which can improve the cleanliness of the inner wall of the coal charging pipe 12, reduce the problem that the compounds cooled around the track 11 adhere to the hole wall and gradually reduce the inner diameter of the coal charging pipe 12, thereby affecting the subsequent coal charging speed, and improve the synchronism of multiple sliding rails 15 during movement under the action of the second connecting rod 112, and reduce the surface temperature of the double-shaft motor 18 during work under the action of the heat insulation plate 17, thereby prolonging the service life of the double-shaft motor 18.
[0043] As Figure 4 and5 As shown, the bottom wall of the heat insulation plate 17 is fixedly connected with two groups of elastic members 2; the bottom of the elastic member 2 is fixedly connected with a second connecting plate 21; the middle of the second connecting plate 21 is fixedly connected with a sliding rod 22, and the sliding rod 22 is slidingly arranged in the middle of the heat insulation plate 17; the top of the sliding rod 22 is arranged at the bottom of the limiting rod 111; two groups of first grooves 23 are arranged in the middle of the heat insulation plate 17; the middle of the sliding rod 22 is fixedly connected with an impact block 24, and the impact block 24 is arranged in a shape matching manner with the first groove 23; in work, the two groups of sliding rods 22 arranged in the middle of the heat insulation plate 17 can make the impact block 24 in the middle make deep contact with the inner wall of the first groove 23 under the action of the two groups of elastic members 2 when the limiting rod 111 is not lowered, the middle of the limiting rod 111 will gradually contact the top of the sliding rod 22 during downward movement, until the two make contact, the sliding rod 22 can be extruded to move downward, and the impact block 24 and the first groove 23 will be separated, and the middle of the elastic member 2 will be elongated, and when the limiting rod 111 moves reversely again, under the action of the elasticity of the elastic member 2, the impact block 24 can impact the bottom of the heat insulation plate 17 and the inner wall of the first groove 23, and clean the dust and impurities accumulated on the outer wall of the heat insulation plate 17, the force generated by the impact of the impact block 24 arranged in cooperation with this step can improve the cleanliness of the middle of the heat insulation plate 17 and the double-shaft motor 18, reduce the problem that there are many impurities accumulated on the surface of the coke furnace body 1, so that the subsequent heat insulation effect is low, and the first groove 23 arranged can improve the contact area between the impact block 24 and the heat insulation plate 17 when the impact block 24 is reset, and improve the accuracy when the heat insulation plate 17 is cleaned.
[0044] As Figure 4 , 5As shown in Figure 7, a connector 3 is fixedly connected to the output end of the dual-axis motor 18; a tray 31 is fixedly connected to the middle of the connector 3; a metal sheet 32 is fixedly connected to the top of the tray 31; a magnetic block 33 is fixedly connected to the bottom of the second connecting plate 21, and the magnetic block 33 and the two sets of metal sheets 32 are attracted to each other; a sliding groove 34 is opened on the inner wall of the heat insulation plate 17, and the sliding groove 34 is in contact with the end of the tray 31; during operation, by setting a connector 3 at the other output end of the dual-axis motor 18, the connector 3 can provide position support for the tray 31, and after the sliding rod 22 moves downward to the designated position, the magnetic block 33 will contact the larger area metal sheet 32, and the two will generate an attraction force and be fixed together, and then the limiting rod 11 After moving upwards, the middle of the limiting rod 111 will detach from the top of the slide rod 22 due to the suction force. As the tray 31 rotates, the magnetic block 33 will gradually separate from the positions of the two sets of metal plates 32 and lose the suction force. Subsequently, with the help of the elastic element 2, the impact block 24 can quickly impact the bottom of the heat insulation plate 17 and generate a large impact force. This step, together with the metal plate 32, can reduce the synchronous movement of the end of the slide rod 22 after contacting the limiting rod 111, so that the impact block 24 has a smaller force when it resets and impacts, making it difficult to clean the large pieces of coal on the top of the heat insulation plate 17. At the same time, under the action of the slide groove 34, the stability of the tray 31 during rotation can be improved, reducing the phenomenon of position displacement.
[0045] like Figure 7 and 8 As shown, a connecting frame 4 is fixedly connected to the inner wall of the chute 34; a rotating rod 41 is rotatably connected to the end of the connecting frame 4; a frame 42 is fixedly connected to the middle of the rotating rod 41; a scraper 43 is fixedly connected to the bottom of the frame 42, and the scraper 43 and the middle of the frame 42 are bent. During operation, the connecting frame 4 at the bottom of the tray 31 provides positional support for the rotating rod 41. When the tray 31 rotates counterclockwise, the scraper 43, which is in contact with the tray 31 and the metal sheet 32, can clean up the coal slag accumulated on the top of the tray 31 and the metal sheet 32 and collect it inside the bent area of the frame 42. This step, combined with the scraper 43, can improve the cleanliness of the surface of the tray 31 during operation and reduce the problem of large wear on the metal sheet 32 and the middle of the magnetic block 33 due to the large amount of coal slag during the sliding of the magnetic block 33 at the bottom of the metal sheet 32. At the same time, the frame 42 facilitates the collection of coal slag.
[0046] like Figure 7 and 8As shown, the connecting frame 4 side wall is fixed with a spring rod 5; the middle part of the output end of the spring rod 5 is fixed with a limiting piece 51; the middle part of the rotating rod 41 is fixed with a second tooth block 52; the middle part of the output end of the spring rod 5 is provided with a plurality of tooth grooves 53, and the plurality of tooth grooves 53 and the second tooth block 52 are mutually engaged; during work, the spring rod 5 is arranged at the end of the connecting frame 4, and the frame 42 can be limited in position during work under the action of the spring rod 5 and the limiting piece 51, and when the accumulated cinder in the middle part of the frame 42 needs to be taken out, the end of the spring rod 5 can be pulled outward by the worker, so that the output end of the spring rod 5 moves synchronously to drive the second tooth block 52 and the rotating rod 41 to rotate at the end of the connecting frame 4, and the collected cinder in the middle part of the frame 42 is discharged. The spring rod 5 arranged in this step can improve the flexibility of the frame 42 during work, and the second tooth block 52 arranged at the same time can take out the cinder collected in the middle part of the frame 42, which is convenient for subsequent replacement or maintenance of the scraping piece 43.
[0047] As shown in Figure 7 and 8 , the end of the output end of the spring rod 5 is fixed with a supporting plate 6; the middle part of the supporting plate 6 is provided with a second groove 61; during work, the supporting plate 6 is arranged at the output end of the spring rod 5, and after the output end of the spring rod 5 is reset, the arc-shaped supporting plate 6 cooperates with the second groove 61 to shield the second tooth block 52, and when the output end of the spring rod 5 is pulled outward, the worker's hand can first contact the middle part of the supporting plate 6. The second groove 61 arranged in this step can protect the second tooth block 52, reduce the accumulation of impurities on the surface of the second tooth block 52, and reduce the problem of large wear between the output end of the spring rod 5 and the second tooth block 52 during subsequent engagement, and can improve the convenience of the worker pulling the output end of the spring rod 5.
[0048] As shown in Figure 5 , the top of the sliding rod 22 is fixed with an expansion plate 7, and the expansion plate 7 is matched with the limiting rod 111; the middle part of the expansion plate 7 is fixed with a gasket 71; during work, the expansion plate 7 is arranged at the top of the sliding rod 22, and when the limiting rod 111 moves downward, the middle part will first contact the gasket 71 and be lifted by the expansion plate 7. The expansion plate 7 arranged in this step can increase the area of contact with the limiting rod 111, and under the action of the soft material gasket 71, the friction between the limiting rod 111 and the expansion plate 7 can be improved.
[0049] As shown in Figure 5 , the middle part of the impact block 24 is fixed with a protective piece 8; during work, the protective piece 8 arranged at the same time makes the impact block 24 contact the heat insulation plate 17 first when impacting, and the protective piece 8 arranged in this step can reduce the wear between the bottom wall of the heat insulation plate 17 and the impact block 24, and prolong the service life of the two.
[0050] Working principle: by installing multiple coke oven bodies 1 together, and fixing the track 11 on the top of the coke oven body 1, so that the outside coal loading car can move in the middle of the track 11, and after passing through multiple coal loading pipes 12, the coal loading car can fill the inside with appropriate amount of coal, by setting double shaft motor 18 on the side wall of the coke oven body 1, so that the heat shield 17 can block most of the heat from the outside, and when the inside wall of the coal loading pipe 12 needs to be cleaned, the staff can start the double shaft motor 18 switch, so that the output end of the double shaft motor 18 can drive the reciprocating screw 19 to rotate, at this time, the first connecting plate 110 threaded with the reciprocating screw 19 can reciprocate up and down in the middle of the reciprocating screw 19 under the action of the two groups of limiting rods 111, and the first connecting plate 110 in the process of up and down movement, cooperates with the second connecting rod 112 arranged, can synchronously push or pull the first connecting rod 16, so that the first connecting rod 16 drives multiple slide rails 15 to reciprocate on the top of the coke oven body 1, and in the process of movement, the first tooth block 13 meshed with the slide rail 15 can rotate on the outer wall of the coal loading pipe 12, and the scraper 14 penetrating and fixedly provided in the first tooth block 13 can clean the inside wall of the coal loading pipe 12 and clean the caked impurities, by setting two groups of slide rods 22 in the middle of the heat shield 17, so that when the limiting rod 111 is not lowered, under the action of the two groups of elastic members 2, the middle of the impact block 24 and the inner wall of the first groove 23 can be in depth contact, and in the process of downward movement of the limiting rod 111, the middle part will gradually contact the top of the slide rod 22, until the contact between the two can extrude the slide rod 22 to move downward, and the impact block 24 and the first groove 23 will be separated, and the middle of the elastic member 2 will be stretched, and when the subsequent limiting rod 111 moves reversely again, under the action of the elasticity of the elastic member 2, the impact block 24 can impact the bottom of the heat shield 17 and the inner wall of the first groove 23, and clean the dust and other impurities accumulated on the outer wall of the heat shield 17, by setting the connecting piece 3 on the other output end of the double shaft motor 18, so that the connecting piece 3 can support the position of the tray 31, and after the slide rod 22 moves downward to the specified position, the magnetic block 33 will contact the larger area metal sheet 32, and the two will generate attraction and be fixed together, and then the limiting rod 111 moves upward, and the middle part of the limiting rod 111 will be separated from the top of the slide rod 22 by the adsorbed force, and when the tray 31 rotates, the magnetic block 33 will gradually separate from the two groups of metal sheets 32, and lose the adsorbed force, and then cooperate with the elastic member 2 to make the impact block 24 quickly impact the bottom of the heat shield 17, and generate a larger impact force, by setting the connecting frame 4 on the bottom of the tray 31, so that the connecting frame 4 can support the position of the rotating rod 41, and when the tray 31 rotates counterclockwise, the scraper 43 in contact with the tray 31 and the metal sheet 32 can clean and collect part of the coal cinder accumulated on the top of the tray 31 and the metal sheet 32 in the bending area of the frame 42.The spring rod 5 is arranged at the end of the connecting frame 4, and the frame 42 is limited in the working position by the spring rod 5 and the limiting piece 51 when working; when the accumulated coal cinder in the middle of the frame 42 needs to be taken out, the end of the spring rod 5 can be pulled outwards, so that the output end of the spring rod 5 moves and synchronously drives the second tooth block 52 and the rotating rod 41 to rotate at the end of the connecting frame 4, and the collected coal cinder in the middle of the frame 42 is discharged; the spring rod 5 is provided with the supporting plate 6 at the output end, and the arc-shaped supporting plate 6 is matched with the second groove 61 to shield the second tooth block 52 after the output end of the spring rod 5 is reset; when the output end of the spring rod 5 is pulled outwards, the hands of the worker can first contact the middle of the supporting plate 6; the expansion plate 7 is arranged at the top of the sliding rod 22, and the middle of the limiting rod 111 first contacts the gasket 71 and is lifted by the expansion plate 7 when moving downwards, and the protection piece 8 is arranged in cooperation, so that the impact block 24 contacts the heat insulation plate 17 when impacting.
[0051] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. An on-line monitoring system for a coke oven battery, characterized by: The coke oven body, the power module, the authority allocation module, the temperature acquisition module, the real-time monitoring module and the alarm module are connected by signals; the power module, the authority allocation module, the temperature acquisition module, the real-time monitoring module and the alarm module are connected in parallel; The power module is mainly used for providing stable power supply to the coke oven body device or system; The power module and the authority allocation module are connected by signals; the authority allocation module is responsible for receiving and managing the authority, thereby defining the online monitoring user or role and enabling the operation and access; The temperature acquisition module can be used for measuring the temperature of the coke oven device and transmitting the data collected by the temperature sensor to the input device; The real-time monitoring module acquires temperature data through the temperature sensor, and enables the user to remotely view the temperature data through the terminal device, thereby remotely controlling and adjusting the coke oven device; The real-time monitoring module and the alarm module are connected by signals; the alarm module can trigger the alarm mechanism to remind the user to pay attention and take measures when the temperature of the coke oven device exceeds the preset threshold; The coke oven body includes a coke oven body (1); two groups of tracks (11) are fixedly connected to the top of the coke oven body (1); a plurality of coal charging pipes (12) are fixedly connected to the top of the coke oven body (1); a first tooth block (13) is rotatably connected to the outer wall of the coal charging pipe (12); a scraper (14) is fixedly connected to the middle of the first tooth block (13), and the scraper (14) is slidingly arranged on the inner wall of the coal charging pipe (12); a plurality of slide rails (15) are slidingly connected to the top of the coke oven body (1), and the slide rails (15) and the first tooth block (13) are intermeshingly arranged; a first connecting rod (16) is hingedly connected to the end of the slide rail (15); a heat insulation plate (17) is fixedly connected to the side wall of the coke oven body (1); a double-shaft motor (18) is installed in the middle of the heat insulation plate (17); a reciprocating screw (19) is fixedly connected to the output end of the double-shaft motor (18), and the reciprocating screw (19) is rotatably arranged in the middle of the heat insulation plate (17); a first connecting plate (110) is threadedly connected to the middle of the reciprocating screw (19); two groups of limiting rods (111) are fixedly connected to the middle of the first connecting plate (110), and the limiting rods (111) are slidingly arranged in the middle of the heat insulation plate (17); a second connecting rod (112) is fixedly connected to the top of the first connecting plate (110), and the second connecting rod (112) is hingedly connected to the ends of the plurality of first connecting rods (16).
2. The coke oven battery on-line monitoring system of claim 1, wherein: The bottom wall of the heat insulation plate (17) is fixedly connected with two groups of elastic members (2); the bottom of the elastic member (2) is fixedly connected with a second connecting plate (21); the middle of the second connecting plate (21) is fixedly connected with a sliding rod (22), and the sliding rod (22) is slidingly arranged in the middle of the heat insulation plate (17); the top of the sliding rod (22) is arranged at the bottom of the limiting rod (111); the middle of the heat insulation plate (17) is provided with two groups of first grooves (23); the middle of the sliding rod (22) is fixedly connected with an impact block (24), and the impact block (24) and the first grooves (23) are arranged in shape matching.
3. The coke oven battery on-line monitoring system of claim 2, wherein: The output end of the double-shaft motor (18) is fixedly connected with a connecting piece (3); the middle of the connecting piece (3) is fixedly connected with a tray (31); the top of the tray (31) is fixedly connected with a metal sheet (32); the bottom of the second connecting plate (21) is fixedly connected with a magnetic block (33), and the magnetic block (33) and the two groups of metal sheets (32) are arranged to be attracted to each other; the inner wall of the heat insulation plate (17) is provided with a sliding groove (34), and the sliding groove (34) and the end of the tray (31) are arranged in contact.
4. The coke oven battery on-line monitoring system of claim 3, wherein: The inner wall of the sliding groove (34) is fixedly connected with a connecting frame (4); the end of the connecting frame (4) is rotatably connected with a rotating rod (41); the middle of the rotating rod (41) is fixedly connected with a frame (42); the bottom of the frame (42) is fixedly connected with a scraping piece (43), and the scraping piece (43) and the middle of the frame (42) are arranged to be bent.
5. The coke oven battery on-line monitoring system of claim 4, wherein: The side wall of the connecting frame (4) is fixedly connected with a spring rod (5); the output end of the spring rod (5) is fixedly connected with a limiting piece (51); the middle of the rotating rod (41) is fixedly connected with a second tooth block (52); the output end of the spring rod (5) is provided with a plurality of tooth grooves (53), and the plurality of tooth grooves (53) and the second tooth block (52) are arranged to be intermeshed.
6. The coke oven battery on-line monitoring system of claim 5, wherein: The output end of the spring rod (5) is fixedly connected with a supporting plate (6); the middle of the supporting plate (6) is provided with a second groove (61).
7. The coke oven battery on-line monitoring system of claim 2, wherein: The top of the sliding rod (22) is fixedly connected with an expansion plate (7), and the expansion plate (7) is arranged in shape matching with the limiting rod (111); the middle of the expansion plate (7) is fixedly connected with a gasket (71).
8. The coke oven battery on-line monitoring system of claim 2, wherein: The middle of the impact block (24) is fixedly connected with a protection piece (8).
Citation Information
Patent Citations
Intelligent coke oven straight-traveling temperature-measurement robot system and temperature-measurement control method
CN110617884A