Silk thread fixing device for refining and using method
By designing a wire packaging cage fixing device in the wire feeding equipment, and using the combination of limiting components and drag parts, the problem of unstable fixing of the wire packaging cage is solved, and the silk stability and safety of the wire during the wire feeding process is improved.
Patent Information
- Application Number
- CN202411988459.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, the wire packaging cage is unstable, resulting in loosening, knotted, and broken threads during feeding, and safety accidents are prone to occur during feeding, such as rolling the packaging cage injuring people.
A refining wire fixing device is provided, including a wire packing cage, a limiting assembly and a drag member. The limiting assembly is used to limit the movement of the wire packaging cage, and the drag element is used to adjust the direction of the wire packaging cage so that it falls into the limit assembly for limiting.
Through the design of the limit assembly, ensure that the wire packaging cage remains stable during the feeding process, avoid safety accidents caused by loose wire and rolling of the packaging cage, and improve the smoothness and safety of the feeding.
Smart Images
Figure CN119571007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of auxiliary equipment in the metallurgical industry, and in particular to a refining wire fixing device and a use method thereof. Background Art
[0002] The core technology of refining wire feeding technology is to use the wire feeder to make the alloy elements with light specific gravity, easy oxidation and easy volatility into cored wire or solid wire and quickly input it into the molten steel, so as to achieve metallurgical purposes such as deoxidation, desulfurization, change of inclusion morphology, and fine-tuning of composition. This type of technology can improve the recovery rate and composition hit rate of elements such as aluminum, calcium, titanium, boron and rare earth, greatly save the amount of precious metal elements added, and reduce refining costs.
[0003] At present, the commonly used silk wires for refining are high-calcium cored wire, silicon-calcium wire, iron-calcium wire and aluminum wire. In the prior art, the silk wire is directly coiled into a roll and sealed with a strapping tape, placed in a cylindrical packaging cage, and welded with a threaded steel cross brace. When in use, the silk wire is hoisted onto the wire feeding platform together with the packaging cage by a crane, and the silk wire is threaded into the wire feeder after the strapping tape is cut. With the continuous pulling during the wire feeding process, the silk wire is constantly loosened, causing the packaging cage to shake, resulting in unstable fixation of the silk wire. And after the middle silk wire is pulled out, the reduction in the weight of the silk wire will aggravate the looseness of the outer ring silk wire and the overall silk wire packaging cage. This leads to problems such as the silk wire being knotted, broken, stuck, and damaged during wire feeding, resulting in the silk wire feeding not being smooth enough. In addition, accidents such as the silk wire packaging cage rolling and injuring people and the silk wire breaking and injuring people may occur during the wire feeding process.
[0004] In addition, when receiving the wire hoisted by the crane and adjusting the direction of the wire packaging cage, safety accidents such as squeezing hands and feet often occur because the wire packaging cage is easy to roll.
[0005] Therefore, it is urgent to invent a method for fixing the silk thread to solve the problem of silk thread breaking caused by the unstable fixing of the silk thread packaging cage and the rolling injury accident of the packaging cage. Summary of the invention
[0006] The purpose of the present invention is to provide a refining silk thread fixing device and a method of use, so as to solve the problems existing in the above-mentioned prior art. The device has a simple structure, can limit the position of the silk thread packaging cage and effectively prevent the silk thread from loosening, thereby effectively ensuring safe use.
[0007] To achieve the above object, the present invention provides the following solutions:
[0008] The present invention provides a refining wire fixing device, comprising: a wire packaging cage, a limiting assembly and a dragging piece, wherein the wire packaging cage is used for placing a wire roll; the limiting assembly is used to horizontally place the wire packaging cage on the limiting assembly and limit the movement of the wire packaging cage; one end of the dragging piece is used to be detachably fixedly connected to the wire packaging cage, and during the process of hoisting the wire packaging cage to the limiting assembly, an operator can control the dragging piece to adjust the direction of the wire packaging cage when it falls so that the wire packaging cage falls into the limiting assembly for limiting.
[0009] Preferably, the wire packaging cage comprises a first circular disc, a second circular disc and a plurality of cross braces, the first circular disc and the second circular disc are arranged in parallel, one end of each cross brace is fixedly connected to the edge of the first circular disc, and the other end is detachably fixedly connected to the second circular disc so that the wire roll can be placed in the wire packaging cage.
[0010] Preferably, the limiting assembly includes a fixed frame, a first limiting plate and a second limiting plate, the first limiting plate being fixedly connected to one side of the top of the fixed frame, and the second limiting plate being fixedly connected to one side of the top of the fixed frame away from the first limiting plate to form a placement station between the first limiting plate and the second limiting plate, and the placement station is used to place the wire packaging cage.
[0011] Preferably, the top end of the first limiting plate is inclined in a direction away from the second limiting plate, and the angle between the top end of the first limiting plate and the fixing frame is 40° to 50°.
[0012] Preferably, the top end of the second limiting plate is inclined in a direction away from the first limiting plate, and the angle between the top end of the second limiting plate and the fixing frame is 40° to 50°.
[0013] Preferably, it further comprises a plurality of first support plates, wherein one end of the first support plate is fixedly connected to the fixed frame, and the other end of the first support plate is fixedly connected to a side of the first limiting plate away from the second limiting plate.
[0014] Preferably, it further comprises a plurality of second support plates, wherein one end of the second support plate is fixedly connected to the fixed frame, and the other end of the second support plate is fixedly connected to a side of the second limiting plate away from the first limiting plate.
[0015] Preferably, it further comprises a plurality of legs, each of which is respectively arranged at a corner of the bottom of the fixed frame.
[0016] Preferably, the dragging member comprises an adjusting hook, a connecting rod and a handle, the adjusting hook is an annular hook head provided with an opening, one end of the connecting rod is fixedly connected to the adjusting hook, and the other end is fixedly connected to the handle.
[0017] The present invention also provides a method for using the refining wire fixing device as described in any one of the above items, comprising the following steps:
[0018] The wire coil is loaded into the wire packaging cage, and the wire packaging cage is lifted to the top of the limit assembly by a crane. The operator drags the parts to adjust the position and direction of the wire packaging cage, directs the crane to drop, and drops the wire packaging cage into the limit assembly.
[0019] Compared with the prior art, the present invention has achieved the following technical effects:
[0020] The present invention provides a refining silk thread fixing device and a use method. When in use, the silk thread is rolled into a silk thread packaging cage, and the silk thread packaging cage is hoisted to above a limiting component by a crane. An operator uses a dragging member to adjust the position and direction of the silk thread packaging cage, directs the crane to fall, and drops the silk thread packaging cage into the limiting component. By setting the dragging member, the direction of the silk thread packaging cage can be adjusted during the process of the silk thread packaging cage being hoisted into the limiting component, so that the silk thread packaging cage can be hoisted and accurately dropped into the limiting component. By setting the limiting component, the stability of the silk thread packaging cage can be ensured during the silk feeding process, and accidents such as the silk thread packaging cage rolling and the silk thread breaking and injuring people can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A schematic diagram of the structure of the refining wire fixing device provided by the present invention;
[0023] Figure 2 A schematic diagram of the structure of a wire packaging cage in the wire fixing device for refining provided by the present invention;
[0024] Figure 3 A schematic diagram of the structure of a limiter assembly in the refining wire fixing device provided by the present invention;
[0025] Figure 4 A schematic diagram of the structure of a dragging member in the refining thread fixing device provided by the present invention;
[0026] In the figure: 1. wire packaging cage; 11. first disc; 12. second disc; 13. cross brace; 2. limit assembly; 21. first limit plate; 22. second limit plate; 23. first support plate; 24. second support plate; 25. support leg; 26. fixed frame; 3. drag piece; 31. adjustment hook; 32. connecting rod; 33. handle. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] The purpose of the present invention is to provide a refining silk thread fixing device and a method of use, so as to solve the problems existing in the above-mentioned prior art. The device has a simple structure, can limit the position of the silk thread packaging cage and effectively prevent the silk thread from loosening, thereby effectively ensuring safe use.
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] Embodiment 1
[0031] This embodiment provides a refining wire fixing device, such as Figures 1 to 4 As shown, it includes: a wire packaging cage 1, a limiting component 2 and a dragging member 3, the wire packaging cage 1 is used to place the wire coil; the limiting component 2 is used to place the wire packaging cage 1 horizontally on the limiting component 2 and can limit the movement of the wire packaging cage 1; one end of the dragging member 3 is used to be detachably fixedly connected to the wire packaging cage 1, and in the process of lifting the wire packaging cage 1 to the limiting component 2, the operator can control the dragging member 3 to adjust the direction of the wire packaging cage 1 when falling so that the wire packaging cage 1 falls into the limiting component 2 for limiting. By setting the dragging member 3, the direction of the wire packaging cage 1 can be adjusted during the process of lifting the wire packaging cage 1 into the limiting component 2, so that the wire packaging cage 1 can be lifted and accurately fall into the limiting component 2. By setting the limiting component 2, the stability of the wire packaging cage 1 during the wire feeding process can be ensured, and accidents such as the wire packaging cage 1 rolling and the wire breaking and injuring people can be avoided.
[0032] In a preferred solution of the present embodiment, the wire packaging cage 1 comprises a first disc 11, a second disc 12 and a plurality of cross braces 13. The first disc 11 and the second disc 12 are arranged in parallel. One end of each cross brace 13 is fixedly connected to the edge of the first disc 11, and the other end is detachably fixedly connected to the second disc 12 so that the wire roll can be placed in the wire packaging cage 1, which is convenient for placing and taking out the wire roll, while ensuring the stability of the packaging cage.
[0033] In a preferred scheme of the present embodiment, the limiting assembly 2 includes a fixed frame 26, a first limiting plate 21 and a second limiting plate 22, the first limiting plate 21 is fixedly connected to one side of the top of the fixed frame 26, and the second limiting plate 22 is fixedly connected to one side of the top of the fixed frame 26 away from the first limiting plate 21 to form a placement station between the first limiting plate 21 and the second limiting plate 22, and the placement station is used to place the wire packaging cage 1. This design of the limiting assembly 2 can accurately limit the position of the wire packaging cage 1 so that it remains stable on the fixed frame 26.
[0034] In a preferred solution of this embodiment, the top of the first limiting plate 21 is inclined away from the second limiting plate 22, and the angle between the first limiting plate 21 and the fixed frame 26 is 40° to 50°, preferably 45°. The inclined first limiting plate 21 can better guide the wire packaging cage 1 to fall into the placement station, and prevent the packaging cage from escaping to a certain extent.
[0035] In a preferred scheme of the present embodiment, the top end of the second limiting plate 22 is inclined in a direction away from the first limiting plate 21, and the included angle between the second limiting plate 22 and the fixed frame 26 is 40° to 50°, and the preferred included angle is 45°. Similar to the first limiting plate 21, the inclined second limiting plate 22 also helps to guide the wire packaging cage 1 to fall into the placement station and enhance the limiting effect.
[0036] In a preferred solution of the present embodiment, it further includes multiple first support plates 23, one end of the first support plate 23 is fixedly connected to the fixed frame 26, and the other end is fixedly connected to the side of the first limiting plate 21 away from the second limiting plate 22. The first support plate 23 can enhance the stability of the first limiting plate 21 and improve the reliability of the entire device.
[0037] In a preferred solution of the present embodiment, it further includes multiple second support plates 24, one end of the second support plate 24 is fixedly connected to the fixed frame 26, and the other end is fixedly connected to the side of the second limiting plate 22 away from the first limiting plate 21. The second support plate 24 can also enhance the stability of the second limiting plate 22 and further improve the performance of the device.
[0038] In a preferred solution of the present embodiment, a plurality of legs 25 are further included, each leg 25 being respectively arranged at the corners of the bottom of the fixed frame 26. The legs 25 can place the fixed frame 26 more stably on the ground, ensuring that the entire device does not shake during use. The legs 25 can adjust the height of the limit assembly 2 so as to adjust the wire to the same level as the wire inlet of the wire feeder.
[0039] In a preferred scheme of the present embodiment, the dragging member 3 includes an adjusting hook 31, a connecting rod 32 and a handle 33. The adjusting hook 31 is a ring-shaped hook head with an opening. One end of the connecting rod 32 is fixedly connected to the adjusting hook 31, and the other end is fixedly connected to the handle 33. This structure of the dragging member 3 is convenient for the operator to operate, can accurately adjust the direction of the wire packaging cage 1, improve work efficiency, and effectively ensure operation safety.
[0040] Embodiment 2
[0041] This embodiment also provides a method for using the refining wire fixing device as in any one of the first embodiments, comprising the following steps:
[0042] Step 1, preparation stage: Check the components of the device: Check whether the first disc 11, the second disc 12 and the multiple cross braces 13 of the wire packaging cage 1 are firmly connected to ensure that the wire roll can be smoothly placed. At the same time, check whether the fixed frame 26, the first limiting plate 21, the second limiting plate 22, the first support plate 23, the second support plate 24 and the legs 25 of the limiting assembly 2 are complete and firmly installed. Check whether the adjustment hook 31, the connecting rod 32 and the handle 33 of the towing member 3 are intact.
[0043] Step 2: Load the wire coil: Open the wire packaging cage 1: Remove the connection between the second disc 12 and the cross brace 13 to open the wire packaging cage 1. Carefully place the wire coil into the wire packaging cage 1 to ensure that the wire coil is placed stably, and reconnect the second disc 12 to the cross brace 13 to seal the wire coil in the wire packaging cage 1.
[0044] Step 3: Lift the wire packaging cage 1: Use a crane to lift the wire packaging cage 1 to 50 cm above the limiting component 2 for subsequent adjustment operations.
[0045] Step 4: Adjust the direction: operate the dragging member 3: the operator holds the handle 33 of the dragging member 3 and detachably fixes the annular hook head of the adjustment hook 31 to the wire packaging cage 1. By dragging the connecting rod 32, the position and direction of the wire packaging cage 1 are adjusted to align with the placement position in the limiting component 2.
[0046] Step 5. Drop into the limiting component 2: After the position and direction of the wire packaging cage 1 are adjusted, command the crane to slowly drop and drop the wire packaging cage 1 into the placement position of the limiting component 2. After the wire packaging cage 1 falls into the placement position, the first limiting plate 21 and the second limiting plate 22 will limit its movement, so that it remains horizontally placed and stable on the limiting component 2.
[0047] Usage and Effect
[0048] Fixing the wire coil: During use, the limiting assembly 2 can effectively fix the wire packaging cage 1 to prevent it from moving when subjected to external forces. Even if pulling occurs during the wire feeding process, the wire packaging cage 1 will not roll around.
[0049] Safety guarantee: This device greatly saves production costs, eliminates safety hazards such as squeezing hands and pressing feet, and ensures normal safe production. It can also reduce the waste of silk thread, reduce the time for dealing with wire breakage and wire jamming accidents, and improve the operation rate of the wire feeding machine.
[0050] Benefit calculation: The implementation of the present invention can reduce the waste of wire, reduce the time for dealing with wire breakage and wire jamming accidents, and improve the operation rate of the wire feeding machine. Because the invention is currently only put into use on the Dong Refining Dong Wire Feeding Platform, only the benefits here are calculated. After detailed data analysis, the use of the present invention can save 60 meters of pure calcium wire and 30 meters of aluminum wire every day. 365×60=21900 (meters) of calcium wire can be saved every year, which is about 7 tons. 365×30=10950 (meters) of aluminum wire can be saved every year, which is about 4 tons. The prices of calcium wire and aluminum wire are 8,000 yuan / ton and 17,000 yuan / ton respectively. Therefore, after the implementation of this patent, 7×0.8+4×1.7=124,000 (million yuan) can be saved every year.
[0051] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A refining wire fixing device, characterized in that: include: A wire packaging cage, wherein the wire packaging cage is used to place the wire roll; A limiting assembly, wherein the limiting assembly is used to place the wire packaging cage horizontally on the limiting assembly and to limit the movement of the wire packaging cage; A dragging piece, one end of which is used to be detachably fixedly connected to the wire packaging cage. During the process of hoisting the wire packaging cage to the limiting assembly, the operator can control the dragging piece to adjust the direction of the wire packaging cage when it falls so that the wire packaging cage falls into the limiting assembly for limiting.
2. The refining wire fixing device according to claim 1, characterized in that: The wire packaging cage includes a first disc, a second disc and a plurality of cross braces, wherein the first disc and the second disc are arranged in parallel, one end of each cross brace is fixedly connected to the edge of the first disc, and the other end is detachably fixedly connected to the second disc so that the wire roll can be placed in the wire packaging cage.
3. The refining wire fixing device according to claim 2, characterized in that: The limiting assembly includes a fixed frame, a first limiting plate and a second limiting plate, wherein the first limiting plate is fixedly connected to one side of the top of the fixed frame, and the second limiting plate is fixedly connected to one side of the top of the fixed frame away from the first limiting plate to form a placement station between the first limiting plate and the second limiting plate, and the placement station is used to place the wire packaging cage.
4. The refining wire fixing device according to claim 3, characterized in that: The top end of the first limiting plate is inclined in a direction away from the second limiting plate, and an angle between the top end of the first limiting plate and the fixing frame is 40° to 50°.
5. The refining wire fixing device according to claim 4, characterized in that: The top end of the second limiting plate is inclined in a direction away from the first limiting plate, and an angle between the top end of the second limiting plate and the fixing frame is 40° to 50°.
6. The refining wire fixing device according to claim 5, characterized in that: It also includes a plurality of first support plates, one end of the first support plate is fixedly connected to the fixed frame, and the other end of the first support plate is fixedly connected to a side of the first limiting plate away from the second limiting plate.
7. The refining wire fixing device according to claim 6, characterized in that: It also includes a plurality of second support plates, one end of the second support plate is fixedly connected to the fixed frame, and the other end is fixedly connected to a side of the second limiting plate away from the first limiting plate.
8. The refining wire fixing device according to claim 7, characterized in that: It also includes a plurality of legs, each of which is respectively arranged at the corners of the bottom of the fixed frame.
9. The refining wire fixing device according to claim 1, characterized in that: The dragging member comprises an adjusting hook, a connecting rod and a handle. The adjusting hook is a ring-shaped hook head provided with an opening. One end of the connecting rod is fixedly connected to the adjusting hook, and the other end is fixedly connected to the handle.
10. A method for using the refining wire fixing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: The wire coil is loaded into the wire packaging cage, and the wire packaging cage is lifted to the top of the limit assembly by a crane. The operator drags the parts to adjust the position and direction of the wire packaging cage, directs the crane to drop, and drops the wire packaging cage into the limit assembly.