Dried fish floss rubbing and screening all-in-one machine and use method thereof

Abstract

The invention belongs to the technical field of loosening and screening of dried fish floss, and particularly relates to a loosening and screening all-in-one machine for dried fish floss and a use method thereof, and the all-in-one machine comprises a box body, and a loosening device, a screening device and a stacking assembly which are arranged in the box body from top to bottom. The method for rubbing the dried fish floss by using the all-in-one machine comprises the following steps: firstly rubbing the dried fish floss by using the dried fish floss rubbing device, then enabling the dried fish floss to fall into the screening device, screening the dried fish floss, enabling the screened dried fish floss to fall into the stacking assembly below, and finally feeding the dried fish floss into the discharge port by the stacking assembly. The device can realize simultaneous twisting and screening of the dried fish floss, and the screen of the screening machine can be replaced so as to adapt to the requirements of different raw material fish meat characteristics and meet the requirements of different customer groups on the granularity of dried fish floss products.

Description

Technical Field

[0001] The invention belongs to the technical field of fish floss loosening and screening, and specifically relates to an integrated machine for loosening and screening fish floss and a use method thereof. Background Art

[0002] In the production process of fish floss, the fish raw materials are first cleaned and the meat is taken out, and then it involves seasoning, aging, pressing, frying, rubbing, screening, drying and packaging. Rubbing and screening are very important links in the production process of fish floss. Rubbing is used to further loosen the meat fibers after aging and frying in the production process of fish floss, making it fluffy, soft and with good taste and appearance quality. Through screening, the excess large particles and impurities in the fish floss can be removed to improve the purity of the fish floss.

[0003] Traditional loosening machines and screening machines are usually separated and cannot operate at the same time. During the operation of the loosening machine, the fish floss will adhere to the inner wall of the machine, reducing the loosening efficiency. The screen of the screening machine is relatively simple and cannot be easily replaced. It cannot adapt to the needs of different raw fish meat characteristics, and cannot meet the requirements of different customer groups for the particle size of fish floss products. During the screening process, the material is easily stuck in the screen hole, affecting the screening efficiency. Summary of the invention

[0004] In view of the various shortcomings of the prior art, the inventors have researched and designed a machine for loosening and screening fish floss and its use method in long-term practice, which can realize the simultaneous loosening and screening of fish floss, and the screen of the screening machine can be replaced to meet the needs of different raw fish meat characteristics and meet the requirements of different customer groups for the particle size of fish floss products.

[0005] The present invention provides a machine for loosening and screening fish floss, comprising a box body and a loosening device, a screening device and a stacking assembly arranged in the box body from top to bottom. The loosening device comprises a bracket arranged at the top of the box body and a sample cylinder arranged below the bracket. The screening device comprises a screening frame, a screen arranged in the screening frame and a vibrator arranged at the bottom of the screening frame. The stacking assembly comprises a receiving tray and a hydraulic cylinder arranged at the bottom of the receiving tray.

[0006] A fixed washboard is provided at the bottom of the bracket, and a movable washboard is provided on one side of the fixed washboard. A first slider is provided at the bottom of the movable washboard, and a second slide matching the first slider is provided on the bottom surface of the sample cylinder. A first motor is fixed on the side of the box, and an output shaft of the first motor passes through the side wall of the box and is connected and fixed to the first slider. Blowing components are provided on the inner walls on both sides of the sample cylinder perpendicular to the fixed washboard, and the blowing components include a plurality of blowing holes arranged in sequence from top to bottom.

[0007] The screen is detachably mounted in the screening frame. A second motor is fixed to the side of the box, and an output shaft of the second motor is connected to the vibrator. An air outlet is arranged along the periphery of the screen on the inner wall of the screening frame, and a plurality of air outlets are arranged on the air outlet.

[0008] A discharge port is provided at the bottom of one side of the box body, and a side of the receiving tray away from the hydraulic cylinder is connected to the discharge port. A third motor is fixed on the side wall of the box body, and an output shaft of the third motor is connected to the hydraulic cylinder. A second slider is provided at the piston end of the hydraulic cylinder, and a connecting block is provided at the bottom of the receiving tray, and a third slide groove matching the second slider is provided in the connecting block.

[0009] Furthermore, the box body is made of metal plates into a rectangular parallelepiped with a cavity inside.

[0010] Furthermore, the sample cylinder is made of a rectangular metal plate into a cylinder body with an open top.

[0011] Furthermore, connecting columns are provided on both sides of the sample cylinder, and the sample cylinder is plugged into the inner wall of the box through the connecting columns.

[0012] Furthermore, the bottom of the sample cylinder is composed of two first baffles.

[0013] Furthermore, the surfaces of the fixed washboard and the movable washboard facing each other are densely covered with hemispherical protrusions.

[0014] Furthermore, connecting plates are fixedly connected on both sides of the screening frame, and first sliding grooves matching the corresponding connecting plates are provided on the inner walls of the box on both sides of the screening frame, and the screening frame is slidably connected to the inner walls of the box through the connecting plates on both sides.

[0015] Furthermore, a handle is provided on one side of the screening frame, and the handle extends out of the side wall of the box body. A second baffle is provided at both ends of the top of the screening frame.

[0016] Furthermore, the hydraulic cylinder is fixed to the inner wall of the box body through a support plate.

[0017] The method for loosening fish floss using the integrated loosening and screening machine for fish floss comprises the following steps:

[0018] Step 1: Pull the screening frame out of the box by the handle and replace the appropriate screen according to production needs.

[0019] Step 2: Pour the fried fish floss into the sample tank, start the first motor, move the rubbing board to start reciprocating linear motion along the second slide groove, and rub the fixed rubbing board to loosen the fish floss.

[0020] Step 3: Turn off the first motor, and the two first baffles at the bottom of the sample cylinder will automatically open downward, and the fish floss will fall onto the screening device for screening. At the same time, the second motor will start, driving the vibrator to start working, thereby vibrating the screen to screen the fish floss. The excess large particles and impurities in the fish floss will be left on the screen, and the small and soft fish floss will fall onto the receiving tray of the pushing assembly.

[0021] Step 4: Start the third motor, the piston end of the hydraulic cylinder extends, driving the receiving tray to tilt, and the fish floss on the receiving tray will automatically slide into the discharge port, completing the fish floss loosening and screening process.

[0022] The beneficial effects of the present invention are:

[0023] 1) The motor drives the moving rubbing board to move. When loosening the fish floss, the fixed rubbing board is fixed on the bracket, and the moving rubbing board moves back and forth along the slide slot to achieve the purpose of loosening the fish floss; at the same time, the blowing component blows air into the space between the two rubbing boards to prevent the fish floss from adhering to the rubbing board, thereby improving the loosening efficiency.

[0024] 2) There are slide grooves on both sides of the inner wall of the box, and the screening frame can slide in the slide grooves. The screening frame can be pulled out of the box through the handle so that the screen can be replaced to change the screen hole diameter to meet the needs of different raw fish meat characteristics and meet the requirements of different customer groups for the particle size of fish floss products.

[0025] 3) By setting an air outlet duct on the inner periphery of the screening frame, the air outlet duct blows gas to the sieve holes, blowing away the materials stuck in the sieve holes to avoid affecting the screening efficiency; by setting a pushing component, the screened fish floss can be delivered to the discharge port in time to avoid product accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the all-in-one machine of the present invention.

[0027] Figure 2 It is a schematic diagram of the internal structure of the all-in-one machine of the present invention.

[0028] Figure 3 It is a structural schematic diagram of the loosening device of the present invention.

[0029] Figure 4 It is a top view of the sample cylinder of the present invention.

[0030] Figure 5 It is a bottom view of the sample cylinder of the present invention.

[0031] Figure 6 It is a schematic diagram of the structure of the screening component of the present invention.

[0032] Figure 7 It is a structural schematic diagram of the receiving plate and the hydraulic cylinder of the present invention.

[0033] In the attached figure:

[0034] 1-box, 11-connecting column, 12-connecting plate, 13-first motor, 14-second motor, 15-third motor, 16-first slide, 17-discharge port, 2-bracket, 21-fixed rubbing board, 3-sample cylinder, 31-second slide, 32-movable rubbing board, 33-blowing assembly, 34-first baffle, 35-first slider, 4-screening frame, 41-screen, 42-vibrator, 43-second baffle, 44-handle, 45-air outlet, 451-air outlet, 5-receiving tray, 51-hydraulic cylinder, 52-connecting block, 53-third slide, 54-second slider, 55-support plate. DETAILED DESCRIPTION

[0035] The present invention will be further described in detail below in conjunction with the accompanying drawings and implementation examples. These implementation examples are described in sufficient detail so that those skilled in the art can understand and practice the present invention. Without departing from the spirit and scope of the present invention, logical, achievable and other changes may be made to the implementation. Therefore, the following detailed description should not be construed as limiting, and the scope of the present invention is limited only by the claims.

[0036] See also Figure 1 to Figure 7 The present invention discloses a fish floss loosening and screening integrated machine, comprising a box body 1 and a loosening device, a screening device and a stacking assembly arranged from top to bottom in the box body 1. The box body 1 is made of a metal plate and is a rectangular parallelepiped, and a cavity is arranged inside the box body for arranging the loosening device, the screening device and the stacking assembly.

[0037] The loosening device includes a bracket 2 arranged on the top of the box body 1 and a sample cylinder 3 arranged below the bracket 2. The sample cylinder 3 is a cylinder body with an open top made of a rectangular metal plate, and connecting columns 11 are provided on both sides of the sample cylinder 3. The sample cylinder 3 is plugged into the inner wall of the box body 1 through the connecting columns 11. A rectangular fixed rubbing board 21 is provided at the bottom of the bracket 2, and a rectangular movable rubbing board 32 is provided on one side of the fixed rubbing board 21. A first slider 35 is provided at the bottom of the movable rubbing board 32, and a second slide groove 31 matching the first slider 35 is provided on the bottom surface of the sample cylinder 3. The first motor 13 is fixed to the side of the box body 1, and the output shaft of the first motor 13 passes through the side wall of the box body 1 and is connected and fixed to the first slider 35.

[0038] When loosening the fish floss, the first motor 13 is started, driving the first slider 35 to move back and forth along the second chute 31. At this time, the fixed rubbing board 21 is fixed on the bracket 2, and the movable rubbing board 32, driven by the first motor 13, moves back and forth along the second chute 31 to achieve the purpose of loosening the fish floss. The surfaces of the fixed rubbing board 21 and the movable rubbing board 32 facing each other are densely covered with hemispherical protrusions, so that the fish floss can be rubbed more fluffy when loosening the fish floss.

[0039] On the inner walls of both sides of the sample cylinder 3 perpendicular to the fixed washboard 21, there are air blowing components 33, which include a plurality of air blowing holes arranged in sequence from top to bottom, and the air blowing components 33 are used to blow air into the space between the fixed washboard 21 and the movable washboard 32 to prevent the fish floss from adhering to the two washboards, thereby improving the loosening efficiency. The bottom of the sample cylinder 3 is composed of two first baffles 34, which are abutted together when loosening the fish floss, and when the loosening is completed, the two first baffles 34 are controlled by the first motor 13 to open downward, and the fish floss falls onto the screening device.

[0040] The screening device includes a screening frame 4, a screen 41 disposed in the screening frame, and a vibrator 42 disposed at the bottom of the screening frame 4. The screen 41 is detachably mounted in the screening frame 4. The second motor 14 is fixed to the side of the box body 1, and the output shaft of the second motor 14 is connected to the vibrator 42. The second motor 14 drives the vibrator 42 to work, thereby vibrating the screen 41.

[0041] The two sides of the screening frame 4 are fixedly connected with connecting plates 12, and the inner walls of the box body 1 on both sides of the screening frame 4 are provided with first slide grooves 16 matching the corresponding connecting plates 12, and the screening frame 4 is slidably connected to the inner wall of the box body 1 through the connecting plates 12 on both sides. A handle 44 is provided on one side of the screening frame 4, and the handle 44 extends out of the side wall of the box body 1. The staff pulls the handle 44 to slide the screening frame 4 along the first slide groove 16 and pull the screening frame 4 out of the box body 1, so as to facilitate the replacement of the screen 41. Second baffles 43 are provided at both ends of the top of the screening frame 4 to prevent the fish floss from scattering around during the screening process.

[0042] An air outlet 45 is arranged on the inner wall of the screening frame 4 around the screen 41, and a plurality of air outlets 451 are arranged on the air outlet 45. During the screening process, some of the air outlets can be opened according to the situation, and the air flow is discharged from the air outlet 451, directly acting on the screen 41 to prevent the fish floss from adhering to the screen. During the screening process, the excess large particles and impurities in the fish floss are left on the screen 41, and the small and soft fish floss falls into the pusher assembly below.

[0043] The stacking assembly includes a receiving tray 5 and a hydraulic cylinder 51 arranged at the bottom of the receiving tray 5. A discharge port 17 is arranged at the bottom of one side of the box body 1, and the side of the receiving tray 5 away from the hydraulic cylinder 51 is connected to the discharge port 17. The hydraulic cylinder 51 is fixed to the inner wall of the box body 1 through a support plate 55, and the third motor 15 is fixed to the side wall of the box body 1, and the output shaft of the third motor 15 is connected to the hydraulic cylinder 51. A second slider 54 is arranged at the piston end of the hydraulic cylinder 51, and a connecting block 52 is arranged at the bottom of the receiving tray 5. A third chute 53 matching the second slider 54 is arranged in the connecting block 52. When the screened fish floss falls onto the receiving tray, the third motor 15 is started, and the piston end of the hydraulic cylinder 51 extends out, driving one end of the receiving tray 5 to lift up. At this time, the second slider 54 will slide slightly in the third chute 53 to keep the receiving tray stable, and the receiving tray 5 is tilted, and the fish floss automatically slides to the discharge port 17 to avoid product accumulation.

[0044] The method for loosening fish floss using the loosening and screening integrated machine of the present invention specifically comprises the following steps:

[0045] Step 1: Pull the screening frame 4 out of the box body 1 through the handle 44 and replace the appropriate screen 41 according to production needs.

[0046] Step 2: Pour the fried fish floss into the sample tank 3, start the first motor 13, and move the rubbing board 32 to start reciprocating linear motion along the second slide groove 31, so as to loosen the fish floss through friction with the fixed rubbing board 21.

[0047] Step 3: Turn off the first motor 13, and the two first baffles 34 at the bottom of the sample cylinder 3 automatically open downward, and the fish floss falls onto the screening device for screening. At the same time, the second motor 14 starts, driving the vibrator 42 to start working, thereby vibrating the screen 41 to screen the fish floss. Excess large particles and impurities in the fish floss are left on the screen 41, and the small and soft fish floss falls onto the receiving tray 5 of the pushing assembly.

[0048] Step 4: Start the third motor 15, the piston end of the hydraulic cylinder 51 extends, driving the receiving tray 5 to tilt, and the fish floss on the receiving tray 5 will automatically slide into the discharge port 17, completing the fish floss rubbing and screening process.

[0049] The above description includes examples of one or more embodiments. Of course, it is impossible to describe all possible combinations of components or methods for the purpose of describing the above embodiments, but it should be recognized by those skilled in the art that the various embodiments may be further combined and arranged. Therefore, the embodiments described herein are intended to cover all such changes, modifications and variations that fall within the scope of protection of the appended claims. In addition, with respect to the term "comprising" used in the specification or claims, the word is covered in a manner similar to the term "including", just as "including," is explained as a transitional word in the claims. In addition, any term "or" used in the specification of the claims is intended to mean "non-exclusive or".

Claims

1. A machine for loosening and screening fish floss, characterized in that: The invention comprises a box (1) and a loosening device, a screening device and a stacking assembly arranged in the box (1) from top to bottom; the loosening device comprises a bracket (2) arranged at the top of the box (1) and a sample cylinder (3) arranged below the bracket (2); the screening device comprises a screening frame (4), a screen (41) arranged in the screening frame (4) and a vibrator (42) arranged at the bottom of the screening frame (4); the stacking assembly comprises a receiving tray (5) and a hydraulic cylinder (51) arranged at the bottom of the receiving tray (5); A fixed rubbing board (21) is provided at the bottom of the bracket (2), and a movable rubbing board (32) is provided on one side of the fixed rubbing board (21); a first sliding block (35) is provided at the bottom of the movable rubbing board (32), and a second sliding groove (31) matching the first sliding block (35) is provided on the bottom surface of the sample cylinder (3); a first motor (13) is fixed on the side of the box body (1), and an output shaft of the first motor (13) passes through the side wall of the box body (1) and is connected and fixed to the first sliding block (35); air blowing components (33) are provided on the inner walls of both sides of the sample cylinder (3) perpendicular to the fixed rubbing board (21), and the air blowing components (33) include a plurality of air blowing holes arranged in sequence from top to bottom; The screen (41) is detachably mounted in the screening frame (4); a second motor (14) is fixed to a side of the box body (1), and an output shaft of the second motor (14) is connected to the vibrator (42); an air outlet duct (45) is arranged on the inner wall of the screening frame (4) along the periphery of the screen (41), and a plurality of air outlets (451) are arranged on the air outlet duct (45); A discharge port (17) is provided at the bottom of one side of the box body (1), and a side of the receiving tray (5) away from the hydraulic cylinder (51) is connected to the discharge port (17); a third motor (15) is fixed to the side wall of the box body (1), and an output shaft of the third motor (15) is connected to the hydraulic cylinder (51); a second sliding block (54) is provided at the piston end of the hydraulic cylinder (51), a connecting block (52) is provided at the bottom of the receiving tray (5), and a third sliding groove (53) matching the second sliding block (54) is provided in the connecting block (52).

2. The integrated machine for loosening and screening fish floss according to claim 1, characterized in that: The box body (1) is made of a metal plate and is in the form of a rectangular parallelepiped, with a cavity provided therein.

3. The integrated machine for loosening and screening fish floss according to claim 1, characterized in that: The sample cylinder (3) is made of a rectangular metal plate and has an open top.

4. The integrated machine for loosening and screening fish floss according to claim 3, characterized in that: Connecting columns (11) are provided on both sides of the sample cylinder (3), and the sample cylinder (3) is plugged onto the inner wall of the box body (1) via the connecting columns (11).

5. The integrated machine for loosening and screening fish floss according to claim 5, characterized in that: The bottom of the sample cylinder (3) is composed of two first baffles (34).

6. The integrated machine for loosening and screening fish floss according to claim 1, characterized in that: The surfaces of the fixed washboard (21) and the movable washboard (32) facing each other are densely covered with hemispherical protrusions.

7. The integrated machine for loosening and screening fish floss according to claim 1, characterized in that: Both sides of the screening frame (4) are fixedly connected with connecting plates (12), and the inner walls of the box body (1) on both sides of the screening frame (4) are provided with first sliding grooves (16) matching the corresponding connecting plates (12), and the screening frame (4) is slidably connected to the inner walls of the box body (1) through the connecting plates (12) on both sides.

8. The integrated machine for loosening and screening fish floss according to claim 7, characterized in that: A handle (44) is provided on one side of the screening frame (4), and the handle (44) extends out of the side wall of the box body (1); and second baffles (43) are provided at both ends of the top of the screening frame (4).

9. The integrated machine for loosening and screening fish floss according to claim 1, characterized in that: The hydraulic cylinder (51) is fixed to the inner wall of the box body (1) via a support plate (55).

10. A method for loosening fish floss using the integrated loosening and screening machine for fish floss according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Pull the screening frame (4) out of the box (1) by means of the handle (44), and replace the appropriate screen (41) according to production needs; Step 2: pour the fried fish floss into the sample tank (3), start the first motor (13), and move the rubbing board (32) to start reciprocating linear motion along the second slide groove (31), and rub against the fixed rubbing board (21) to loosen the fish floss; Step 3: The first motor (13) is turned off, and the two first baffles (34) at the bottom of the sample cylinder (3) are automatically opened downward, and the fish floss falls onto the screening device for screening. At the same time, the second motor (14) is started, driving the vibrator (42) to start working, thereby causing the screen (41) to vibrate to screen the fish floss. Excessive large particles and impurities in the fish floss are left on the screen (41), and small and soft fish floss falls onto the receiving tray (5) of the pusher assembly; Step 4: Start the third motor (15), the piston end of the hydraulic cylinder (51) extends, driving the receiving tray (5) to tilt, and the fish floss on the receiving tray (5) will automatically slide into the discharge port (17), completing the fish floss loosening and screening process.

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