Double-station cable straightening and winding production line system and process method thereof
By designing a dual-station cable straightening and winding production line system and integrating multiple functional modules, the full automation and intelligence of cable processing are achieved, and the problems of low efficiency and unstable quality in the traditional cable production process are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411870833.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the traditional cable production process, there are problems such as low production efficiency, unstable product quality, poor rust removal effect, uneven heating, and the inability to achieve simultaneous operation of dual stations.
A dual-station cable straightening and winding production line system is designed, integrating storage racks, rust removal devices, heating devices, extruders, traction storage devices and winding devices to realize full automation and intelligence of cable processing.
It improves production efficiency, reduces labor intensity, ensures the consistency and stability of product quality, realizes simultaneous operation of dual stations, and improves production flexibility and efficiency.
Smart Images
Figure CN119588768A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable processing, and in particular to a double-station cable straightening and winding production line system and a process method of the system. Background Art
[0002] In the traditional cable production process, the straightening, rust removal, preheating, pulling storage and winding of cables often rely on manual operation or single-function mechanical equipment, which not only has low production efficiency, but also makes it difficult to ensure the consistency and stability of product quality. Especially when dealing with large quantities of cables with multiple specifications, traditional methods are even more inadequate.
[0003] First, in the raw material preparation and loading stage, the traditional method often uses manual cutting and simple mechanical assistance. The rust removal of cables is also mostly done manually or by inefficient mechanical methods. Not only is the labor intensity high, but the rust removal effect is poor, which easily affects the quality and efficiency of subsequent processes. In addition, the storage and transportation of cables also lack systematic management, which easily leads to confusion, damage or loss of cables.
[0004] Secondly, the preheating stage is a key link in traditional cable production, but traditional heating methods often have problems such as inaccurate temperature control and uneven heating, which can damage cable performance or fail to meet subsequent processing requirements. At the same time, the lack of effective real-time monitoring and feedback mechanisms makes it difficult to achieve automation and intelligent control of the production process.
[0005] During the traction and storage stage, traditional methods often rely on a single traction machine (8) and storage equipment, which cannot achieve dual-station simultaneous operation, resulting in limited production efficiency. In addition, the cable is prone to deviate from the predetermined path during traction and storage, causing entanglement, knotting and other problems, affecting the smooth progress of subsequent processes.
[0006] Finally, in the winding process, traditional winding machines often have a single function and cannot achieve automated and continuous winding operations. At the same time, key parameters such as cable tension control, winding layers and tightness during the winding process are difficult to accurately control, resulting in poor winding effects and affecting cable packaging, transportation and use. Summary of the invention
[0007] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides a double-station cable straightening and winding production line system and a process method thereof. The system realizes full automation and intelligence of cable processing by integrating multiple functional modules such as storage racks, rust removal devices, heating devices, extruders, traction storage devices and winding devices. The system not only improves production efficiency and reduces labor intensity, but also ensures the consistency and stability of product quality. At the same time, the double-station design enables the system to process two groups of cables at the same time, further improving production efficiency.
[0008] To achieve the above-mentioned purpose, the present invention provides a double-station cable straightening and winding production line system, including a cable production line system, the cable production line system includes a storage rack, a rust removal device is arranged at the rear of the storage rack, the rust removal device is cooperated with a heating device, the heating device is connected to an extruder, a traction storage device is arranged at the rear of the extruder, a guide frame is arranged between the traction storage device and the extruder, and a winding device is arranged at the rear of the traction storage device.
[0009] The present invention also provides a process method for a double-station cable straightening and winding production line system, the process method includes a raw material preparation and loading stage, a preheating treatment stage, a traction storage stage and a winding treatment stage, the raw material preparation and loading stage is composed of a storage rack and a rust removal device, the preheating treatment stage contains a heating device inside, an extruder is arranged behind the heating device, the traction storage stage is provided with a traction machine and a storage machine, the guide frame is arranged between the traction machine and the extruder, and the winding device contains a winding machine group equipment.
[0010] As a further improvement of the present invention, in order to ensure the stability and consistency of the cable in the subsequent production process, effectively remove rust and dirt on the cable surface, and improve the quality and service life of the cable, the raw material preparation and loading stage includes the following steps: Step 1: Select appropriate cable materials according to production requirements, adjust the cable straightening and winding machine to the best working state, check whether all components are intact and operating normally, and adjust the relevant parameters of the storage rack according to the cable diameter, material and required winding tightness; Step 2: After the cut cable segments are installed on the storage rack, ensure that the cables can enter the rust removal device smoothly and continuously during the feeding process, and feed the cable raw materials into the rust removal device for rust removal; Step 3: In the rust removal device, after the rust removal device is started, the grinding wheel in the rust removal device begins to rotate, and the cable surface is efficiently rust-removed. The rust and dirt on the surface are effectively removed. According to the material, degree of rust and rust removal requirements of the cable, the rotation speed, moving speed and other parameters of the working parts are accurately adjusted to ensure the best rust removal effect while ensuring that the cable can be continuously transported.
[0011] As a further improvement of the present invention, in order to provide necessary conditions for the subsequent production process and ensure the stability and controllability of the production process, the preheating treatment stage includes the following steps: Step 1: After the rust removal operation is completed, the cable is transported to the heating device in the preheating stage. At the same time, the heating device is started, the power switch of the heating device is turned on, the system is started, and the status of the sensors and actuators is checked to ensure that they are in standby status; Step 2: According to production requirements, set parameters such as heating temperature, heating time and cable speed, and input these parameters into the control system to ensure that the system operates according to the predetermined process; Step 3: Straighten the cable and send it into the heating cabinet. The heating element in the heating cabinet heats the cable to reach the required temperature. Step 4: During the production process, monitor parameters such as temperature and speed in real time to ensure stable production and normal cable entry.
[0012] As a further improvement of the present invention, in order to ensure that the cable can follow a predetermined path during the straightening and winding process, avoid the problem of the cable deviating from the predetermined path, and provide sufficient cable reserves for the subsequent winding process, the traction storage stage includes the following steps: Step 1: Push the two groups of cables that have been processed in the preheating stage forward and push the cables into the extruder. The extruder applies a certain pressure and temperature to the cables for further processing. The guide frame needs to be installed in a suitable position to ensure that the cables can follow the predetermined path during the straightening and winding process. During the straightening process, the guide frame ensures that the cables will not deviate from the predetermined path. Step 2: One set of cables continues to move forward and enters the E-section traction machine on the right, which further straightens the cables and applies the necessary tension; Step 3: One set of cables is transported through the tensioning wheel under the traction machine and pushed to the storage pulley on the storage machine. Another set of cables is transported through the tensioning wheel under another traction machine and transported to the storage pulley on another storage machine for further storage.
[0013] As a further improvement of the present invention, in order to ensure the stability and consistency of the cable during the winding process and improve production efficiency and product quality, the winding device includes the following steps: Step 1: The winding device in the storage machine will accurately release the cable to prevent the cable from being loose or over-wound. Pull out the cable in the traction storage stage, place the cable to be processed in the designated position of the equipment, ensure that the cable end is correctly connected to the entrance of the winding machine, and check whether the cable path is unobstructed to avoid any interference that affects the operation; Step 2: The winding machine begins to initially straighten the cable. The cable is stretched and fixed by the tensioning wheel set at the front end of the winding machine to ensure that it remains straight during the subsequent winding process; Step 3: After being pre-straightened, the cable continues to move toward the drum inside the winding machine. The cable is wound on the surface of the drum by the power of the driving motor. After reaching the predetermined number of winding layers, the cable is cut and the winding is terminated.
[0014] When the present invention is working, appropriate cable materials are selected, including the diameter, material and required winding tightness of the cable. Then the cable straightening and winding machine is fully inspected and debugged to ensure that all components are in the best working condition, without damage and running smoothly. According to the characteristics of the cable, the parameters of the storage rack, such as height, spacing, etc., are adjusted to adapt to cables of different specifications.
[0015] Install the pre-cut cable segments on the storage rack in order to ensure that the cables are stable and shake-free during transportation. Then, the cables enter the rust removal device, which effectively removes rust and dirt on the cable surface through a high-speed rotating grinding wheel to improve the surface finish of the cable. According to the material and degree of rust of the cable, finely adjust the working parameters of the rust removal device, such as speed and pressure, to achieve the best rust removal effect, while ensuring continuous transportation of the cable to avoid jamming.
[0016] After the cable is derusted, it is automatically sent into the heating device. According to the material of the cable and the subsequent processing requirements, the heating temperature, heating time and cable conveying speed are accurately set. Turn on the power switch, the system enters the preheating mode, and the heating element starts working and preheats to the set temperature.
[0017] After preheating, the cable enters the traction and storage stage, first passing through the extruder and guide frame. The extruder receives the cable from the preheating stage. At this point, the cable has been rust-removed and preheated, and is in a state suitable for processing. The extruder will apply a certain pressure and temperature to the cable, and extrude the cable into the required shape or size through its internal mold or extrusion hole. During this process, the extruder can ensure that the material of the cable is evenly distributed. After coming out of the extruder, it enters the guide frame, which ensures that the cable follows the preset path to avoid deviation. The cable then enters the traction machine, which further straightens the cable by applying appropriate tension and controls its travel speed. The use of the tension wheel ensures the stability of the cable during transportation and avoids relaxation. After traction, the cable is sent to the storage pulleys of the two storage machines for temporary storage, preparing for subsequent winding processing.
[0018] The winding device in the storage machine accurately controls the release speed of the cable to prevent the cable from being loose or overly tight. Pull the cable out of the storage machine and place it accurately at the entrance of the winding machine to ensure that the cable end is correctly connected. The winding machine starts and pre-straightens the cable through the tensioning wheel at the front end to ensure that the cable remains straight during the winding process. The pre-straightened cable enters the drum part of the winding machine. The drum rotates driven by the drive motor and the cable begins to be evenly wound. According to the set number of winding layers and density, the system automatically controls the winding process. After meeting the predetermined requirements, the winding machine automatically cuts the cable to complete a complete winding operation.
[0019] The beneficial effects of the present invention are: Efficient and automated production: The production line system integrates multiple functional modules such as storage racks, rust removal devices, heating devices, extruders, traction storage devices, and winding devices to achieve full automation of the cable production from raw material preparation to the final winding product. This highly integrated production method significantly improves production efficiency, reduces manual intervention, and reduces production costs.
[0020] Precise control and regulation: In each production stage, such as raw material preparation and feeding, preheating, traction storage and winding, the system is equipped with advanced control systems and sensors, which can monitor production parameters (such as cable speed, heating temperature, winding layer number, etc.) in real time and make precise adjustments according to actual needs. This precise control ensures the stability and consistency of product quality.
[0021] Optimize rust removal and preheating effects: By adopting efficient rust removal devices and precise heating devices, the system can thoroughly remove rust and dirt on the cable surface, while ensuring that the cable reaches the required temperature during the preheating stage. This not only improves the cleanliness and plasticity of the cable, but also lays a good foundation for subsequent winding processing.
[0022] Enhance the quality of cable straightening and winding: During the traction and storage stage, the system ensures the stability and continuity of the cable during the straightening process through the synergy of the guide frame and the traction machine. In the winding device, through the precise coordination of the tension wheel and the drum, and the stable power output of the drive motor, the system can achieve precise cable winding, avoiding the problem of looseness or over-winding, thereby improving the winding quality and aesthetics of the product.
[0023] Improve production flexibility and adaptability: The production line system adopts a double-station design, which can process two groups of cables at the same time, improving production flexibility and efficiency. In addition, the system also has the ability to adjust parameters according to different cable materials, diameters and required winding tightness, thus meeting the customized needs of different customers. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a structural diagram of the raw material preparation and loading stage and the preheating treatment stage of the present invention.
[0025] Figure 2 It is a structural flow chart of the traction storage stage and the winding processing stage.
[0026] Among them, 1 is a storage rack, 2 is a rust removal device, 3 is a heating device, 4 is an extruder, 5 is a traction storage device, 6 is a guide rack, 7 is a winding device, 8 is a traction machine, and 9 is a storage machine. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-2 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.
[0028] like Figure 1-2 A double-station cable straightening and winding production line system is shown, including a cable production line system, wherein the cable production line system includes a storage rack 1, a rust removal device 2 is arranged at the rear of the storage rack 1, the rust removal device 2 is cooperated with a heating device 3, the heating device 3 is connected to an extruder 4, a traction storage device 5 is arranged at the rear of the extruder 4, a guide frame 6 is arranged between the traction storage device 5 and the extruder 4, and a winding device 7 is arranged at the rear of the traction storage device 5.
[0029] A process method for a double-station cable straightening and winding production line system, the process method includes a raw material preparation and loading stage, a preheating treatment stage, a traction storage stage and a winding treatment stage, the raw material preparation and loading stage is composed of a storage rack 1 and a rust removal device 2, the preheating treatment stage contains a heating device 3 inside, an extruder 4 is arranged behind the heating device 3, the traction storage stage is provided with a traction machine 8 and a storage machine 9, the guide frame 6 is arranged between the traction machine 8 and the extruder 4, and the winding device 7 contains a winding unit equipment.
[0030] The raw material preparation and loading stage includes the following steps: Step 1: Select appropriate cable materials according to production requirements, debug the cable straightening and winding machine to the best working state, check whether all components are intact and operating normally, and adjust the relevant parameters of the storage rack 1 according to the cable diameter, material and required winding tightness; Step 2: After the cut cable segments are installed on the storage rack 1, ensure that the cables can enter the rust removal device 2 smoothly and continuously during the feeding process, and feed the cable raw materials into the rust removal device 2 for rust removal; Step three: In the rust removal device 2, after the rust removal device 2 is started, the grinding wheel in the rust removal device 2 begins to rotate, and the cable surface is efficiently rust-removed, and the rust and dirt on the surface are effectively removed. According to the material, degree of rust and rust removal requirements of the cable, the rotation speed, moving speed and other parameters of the working parts are accurately adjusted to ensure the best rust removal effect while ensuring that the cable can be continuously transported.
[0031] The preheating stage comprises the following steps: Step 1: After the rust removal operation is completed, the cable is transported to the heating device 3 in the preheating treatment stage, and the heating device 3 is started at the same time, the power switch of the heating device 3 is turned on, the system is started, and the status of the sensors and actuators is checked to ensure that they are in standby status; Step 2: According to production requirements, set parameters such as heating temperature, heating time and cable speed, and input these parameters into the control system to ensure that the system operates according to the predetermined process; Step 3: Straighten the cable and send it into the heating cabinet. The heating element in the heating cabinet heats the cable to reach the required temperature. Step 4: During the production process, monitor parameters such as temperature and speed in real time to ensure stable production and normal cable entry.
[0032] The traction storage stage includes the following steps: Step 1: Continue to push the two groups of cables that have been processed in the preheating stage forward and push the cables into the extruder 4. The extruder 4 applies a certain pressure and temperature to the cables for further processing. The guide frame 6 needs to be installed in a suitable position to ensure that the cables can follow a predetermined path during the straightening and winding process. In the process of straightening the cables, the guide frame 6 ensures that the cables will not deviate from the predetermined path; Step 2: One set of cables continues to move forward and enters the E-section traction machine 8 on the right side, which further straightens the cables and applies necessary tension; Step 3: One group of cables is transported through the tensioning wheel under the traction machine 8 and pushed to the storage pulley on the storage machine 9. Another group of cables is transported through the tensioning wheel under another traction machine 8 and transported to the storage pulley on another storage machine 9 for further storage.
[0033] The winding device 7 comprises the following steps: Step 1: The winding device in the storage machine 9 will accurately release the cable to prevent the cable from being loose or over-wound, pull out the cable in the traction storage stage, place the cable to be processed at the designated position of the equipment, ensure that the cable end is correctly connected to the inlet of the winding machine, and check whether the cable path is unobstructed to avoid any interference that affects the operation; Step 2: The winding machine begins to initially straighten the cable. The cable is stretched and fixed by the tensioning wheel set at the front end of the winding machine to ensure that it remains straight during the subsequent winding process; Step 3: After being pre-straightened, the cable continues to move toward the drum inside the winding machine. The cable is wound on the surface of the drum by the power of the driving motor. After reaching the predetermined number of winding layers, the cable is cut and the winding is terminated.
[0034] When the present invention is working, suitable cable materials are selected, including the diameter, material and required winding tightness of the cable. Then the cable straightening and winding machine is fully inspected and debugged to ensure that all components are in the best working condition, without damage and running smoothly. According to the characteristics of the cable, the parameters of the storage rack 1, such as height, spacing, etc., are adjusted to adapt to cables of different specifications.
[0035] The pre-cut cable segments are installed in order on the storage rack 1 to ensure that the cables are stable and shake-free during transportation. Then, the cables enter the rust removal device 2, which effectively removes rust and dirt on the cable surface through a high-speed rotating grinding wheel to improve the surface finish of the cable. According to the material and degree of rust of the cable, the working parameters of the rust removal device 2, such as the rotation speed and pressure, are finely adjusted to achieve the best rust removal effect, while ensuring the continuous transportation of the cable to avoid jamming.
[0036] After the cable is derusted, it is automatically sent to the heating device 3. According to the material of the cable and the subsequent processing requirements, the heating temperature, heating time and the conveying speed of the cable are accurately set. When the power switch is turned on, the system enters the preheating mode, and the heating element starts working and preheats to the set temperature.
[0037] The preheated cable enters the traction and storage stage, and first passes through the extruder 4 and the guide frame 6. The extruder 4 receives the cable from the preheating stage. At this time, the cable has been rust-removed and preheated, and is in a suitable state for processing. The extruder 4 will apply a certain pressure and temperature to the cable, and extrude the cable into the required shape or size through its internal mold or extrusion hole. In this process, the extruder 4 can ensure that the material of the cable is evenly distributed. After coming out of the extruder 4, it enters the guide frame 6. The guide frame 6 ensures that the cable travels along the preset path to avoid deviation. The cable then enters the traction machine 8. The traction machine 8 further straightens the cable by applying appropriate tension and controls its travel speed. The use of the tension wheel ensures the stability of the cable during transportation and avoids relaxation. The cables after traction are sent to the storage pulleys of the two storage machines 9 for temporary storage, in preparation for the subsequent winding process.
[0038] The winding device in the storage machine 9 accurately controls the release speed of the cable to prevent the cable from being loose or overly tight. Pull the cable out of the storage machine 9 and place it accurately at the entrance of the winding machine to ensure that the cable end is correctly connected. The winding machine is started and the cable is pre-straightened by the tensioning wheel at the front end to ensure that the cable remains in a straight state during the winding process. The pre-straightened cable enters the drum part of the winding machine. The drum rotates driven by the drive motor and the cable begins to be evenly wound. According to the set number of winding layers and density, the system automatically controls the winding process. After meeting the predetermined requirements, the winding machine automatically cuts the cable to complete a complete winding operation.
[0039] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A double-station cable straightening and winding production line system, comprising a cable production line system, characterized in that: The cable production line system comprises a storage rack (1), a rust removal device (2) is arranged behind the storage rack (1), a heating device (3) is arranged in cooperation with the rust removal device (2), an extruder (4) is connected to the heating device (3), a traction storage device (5) is arranged behind the extruder (4), a guide frame (6) is arranged between the traction storage device (5) and the extruder (4), and a winding device (7) is arranged behind the traction storage device (5).
2. The process method of a double-station cable straightening and winding production line system according to claim 1 is characterized in that: The process method comprises a raw material preparation and loading stage, a preheating treatment stage, a traction storage stage and a winding treatment stage. The raw material preparation and loading stage is composed of a storage rack (1) and a rust removal device (2). The preheating treatment stage contains a heating device (3) inside. An extruder (4) is arranged behind the heating device (3). The traction storage stage is provided with a traction machine (8) and a storage machine (9). The guide frame (6) is arranged between the traction machine (8) and the extruder (4). The winding device (7) contains winding machine equipment.
3. The process method of a double-station cable straightening and winding production line system according to claim 2 is characterized in that: The raw material preparation and loading stage includes the following steps: Step 1: Select appropriate cable materials according to production requirements, adjust the cable straightening and winding machine to the best working state, check whether all components are intact and operating normally, and adjust the relevant parameters of the storage rack (1) according to the cable diameter, material and required winding tightness; Step 2: After the cut cable segments are mounted on the storage rack (1), ensure that the cables can enter the rust removal device (2) smoothly and continuously during the feeding process, and feed the cable raw materials into the rust removal device (2) for rust removal; Step 3: In the rust removal device (2), after the rust removal device (2) is started, the grinding wheel in the rust removal device (2) starts to rotate, and the rust on the cable surface is efficiently removed. The rust and dirt on the surface are effectively removed. According to the material, rust degree and rust removal requirements of the cable, the rotation speed, moving speed and other parameters of the working parts are accurately adjusted to ensure the best rust removal effect and ensure that the cable can be continuously transported.
4. The process method of a double-station cable straightening and winding production line system according to claim 2 is characterized in that: The preheating stage comprises the following steps: Step 1: After the rust removal operation is completed, the cable is transported to the heating device (3) in the preheating treatment stage, and the heating device (3) is started at the same time. The power switch of the heating device (3) is turned on to start the system, and the status of the sensors and actuators is checked to ensure that they are in a standby state; Step 2: According to production requirements, set parameters such as heating temperature, heating time and cable speed, and input these parameters into the control system to ensure that the system operates according to the predetermined process; Step 3: Straighten the cable and send it into the heating cabinet. The heating element in the heating cabinet heats the cable to reach the required temperature. Step 4: During the production process, monitor parameters such as temperature and speed in real time to ensure stable production and normal cable entry.
5. The process method of a double-station cable straightening and winding production line system according to claim 2 is characterized in that: The traction storage stage includes the following steps: Step 1: Push the two groups of cables that have been processed in the preheating stage forward and push the cables into the extruder (4). The extruder (4) applies a certain pressure and temperature to the cables for further processing. The guide frame (6) needs to be installed in a suitable position to ensure that the cables can follow a predetermined path during the straightening and winding process. During the straightening process of the cables, the guide frame (6) ensures that the cables do not deviate from the predetermined path. Step 2: One set of cables continues to move forward and enters the E-section traction machine (8) on the right side, which further straightens the cables and applies the necessary tension; Step 3: After one group of cables is transported through the tensioning wheel under the traction machine (8), it is pushed to the storage pulley on the storage machine (9), and the other group of cables is transported through the tensioning wheel under another traction machine (8) and transported to the storage pulley on another storage machine (9) for further storage.
6. The process method of a double-station cable straightening and winding production line system according to claim 2 is characterized in that: The winding device (7) comprises the following steps: Step 1: The winding device in the storage machine (9) will accurately release the cable to prevent the cable from being loose or over-wound, pull out the cable in the traction storage stage, place the cable to be processed in the designated position of the equipment, ensure that the cable end is correctly connected to the inlet of the winding machine, and check whether the cable path is unobstructed to avoid any interference that affects the operation; Step 2: The winding machine begins to initially straighten the cable. The cable is stretched and fixed by the tensioning wheel set at the front end of the winding machine to ensure that it remains straight during the subsequent winding process; Step 3: After being pre-straightened, the cable continues to move toward the drum inside the winding machine. The cable is wound on the surface of the drum by the power of the driving motor. After reaching the predetermined number of winding layers, the cable is cut and the winding is terminated.