Ceramic wafer laser cutting equipment and using method thereof

By introducing drying components and drainage components into the ceramic sheet laser cutting equipment, the problem of temperature fluctuations affecting the absorbent uniformity and laser absorption effect is solved, and more efficient and accurate ceramic sheet cutting is achieved.

CN119589144AInactive Publication Date: 2025-03-11WUXI DAHUA FINE CERAMIC CO LTD

Patent Information

Application Number
CN202411757505.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When cutting ceramic sheets, the temperature of existing laser cutting equipment will affect the uniformity of the absorbent and the laser absorption effect, thereby affecting the cutting accuracy.

Method used

A ceramic sheet laser cutting equipment is designed, including a CNC loading workbench, a loading tape, a CNC laser cutter and protective components. The protective component has a built-in drainage assembly for emitting dust and gas, and the absorbent is dried through the drying component to ensure its uniformity and laser absorption effect.

Benefits of technology

Through effective drying treatment, ensure the appropriate surface temperature of the absorbent, improve the laser absorption effect and cutting accuracy, and avoid the negative impact of temperature fluctuations on the cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses ceramic wafer laser cutting equipment and a using method thereof, and belongs to the technical field of laser cutting, the ceramic wafer laser cutting equipment comprises a numerical control feeding workbench, a feeding belt used for conveying ceramic wafers is embedded in the inner side of the numerical control feeding workbench, and a numerical control laser cutter corresponding to the feeding belt is connected to the numerical control feeding workbench; a protection assembly is connected to the position, corresponding to the lower portion of the built-in laser head, of the numerical control laser cutter, and a drainage assembly is arranged in the protection assembly and used for discharging dust and gas generated when the numerical control laser cutter cuts the ceramic wafer. The flowing direction of the gas is opposite to the conveying direction of the feeding belt, so that a good drying effect can be achieved on an absorbent of the to-be-cut ceramic wafer on the feeding belt, the situation that the uniformity is reduced due to the fact that the initial drying temperature of the absorbent is too high is avoided, and negative effects on the cutting quality are avoided; and after the cut ceramic wafer is dried, cutting machining is immediately completed by the numerical control laser cutter.
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Description

Technical Field

[0001] The present invention belongs to the technical field of laser cutting, and in particular relates to a ceramic sheet laser cutting device and a use method thereof. Background Art

[0002] Ceramic laser cutting is an advanced processing technology used for the engraving and cutting of porcelain. It has the characteristics of non-contact, flexibility, automation, precision cutting, curve cutting, narrow slits, and fast speed. In the process of ceramic laser cutting, absorbents are often used to improve cutting efficiency and processing quality.

[0003] The prior art discloses some invention patents in the field of laser cutting technology, among which the invention patent with publication number CN107570889A discloses a method for laser cutting ceramics, including the following steps: adjusting the laser in the cutting system, recombining the laser frequency so that multiple laser pulses fall on the same point of the workpiece, first scanning the same processing path of the part to be cut on the ceramic body with a lower power laser for multiple times to continuously advance the processing depth, and then switching to a high power laser to complete the cutting after reaching a certain thickness. In step five, compressed air is blown into the cutting part of the ceramic body to blow away the vaporized and / or cut materials. After the ceramic laser cutting absorbent in this technical solution is coated on the ceramic surface, the ceramic can increase the laser resistance. Absorption rate, the efficiency of ceramic laser processing and the yield rate of products after coating with absorbent are greatly improved, and the absorbent is a pollution-free environmentally friendly material, which will not increase the pollution to the environment during the processing; and this method has the simplest process, which can control the size of microcracks within the range of grain size, and the cutting surface is smooth and without cutting marks. However, there are still some shortcomings in the application of this technical solution. When the laser cutting equipment is cutting ceramic sheets, if the temperature is too high, the surface uniformity of the absorbent coated on the surface of the ceramic sheets is prone to change. When the surface uniformity of the absorbent is reduced, the laser absorption effect is changed, which will affect the laser cutting accuracy. If the temperature is low, the absorbent cannot be decomposed quickly and cannot release enough energy to cut the ceramic sheets.

[0004] Based on this, the present invention designs a ceramic sheet laser cutting device and a method of using the same to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that when the existing laser cutting equipment is cutting ceramic sheets, if the temperature is too high, the surface uniformity of the absorbent coated on the surface of the ceramic sheet is easy to change, and when the surface uniformity of the absorbent is reduced, the laser absorption effect is changed, which in turn affects the laser cutting accuracy; if the temperature is low, the absorbent cannot be decomposed quickly and cannot release enough energy to cut the ceramic sheet. A ceramic sheet laser cutting device and a method of using the same are proposed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A ceramic sheet laser cutting device comprises a CNC feeding workbench, a feeding belt for conveying ceramic sheets is embedded in the inner side of the CNC feeding workbench, a CNC laser cutter is connected to the CNC feeding workbench corresponding to the feeding belt, a protective component is connected to the lower side of the CNC laser cutter corresponding to the built-in laser head, and a drainage component is built-in the protective component for discharging dust and gas generated by the CNC laser cutter when cutting ceramic sheets;

[0008] The feeding belt is provided with a drying component for drying the absorbent on the ceramic sheet to be cut, and a separation component is provided between the drying component and the protection component for separating dust from gas.

[0009] As a further description of the above technical solution:

[0010] The protective component includes a shock-absorbing pad connected to the bottom of the CNC laser cutter, an outer sleeve is rotatably connected below the shock-absorbing pad, an inner sleeve is sleeved on the inner side of the outer sleeve, and the inner sleeve and the bottom of the outer sleeve are connected with the same connecting plate for sealing and reducing friction with the ceramic sheet.

[0011] As a further description of the above technical solution:

[0012] The bottom of the inner wall of the inner sleeve is connected with a flow guide head, and the air enters the inner sleeve through the gap on the surface of the feeding belt and its flow direction is changed by the flow guide head.

[0013] As a further description of the above technical solution:

[0014] A reversing member for changing the orientation of the guide head is connected between the outer sleeve and the CNC laser cutter. The reversing member includes a driven gear sleeved on the outer sleeve, and a driving gear is meshed on the tooth surface of the driven gear. A motor A is installed on the CNC laser cutter, and the driving gear is sleeved on the output shaft of motor A.

[0015] As a further description of the above technical solution:

[0016] The drainage component includes a drainage fan sleeved on the inner sleeve, the drainage fan is connected to a driven bevel gear, the tooth surface of the driven bevel gear is meshed with a driving bevel gear, the outer wall of the outer sleeve is installed with a motor B, and the driving bevel gear is sleeved on the output shaft of motor B.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the inner sleeve is provided with a plurality of discharge holes A in a circular array, and the drainage fan rotates to suck dust and gas through the plurality of discharge holes A, and the discharge holes A are located above the drainage fan.

[0019] As a further description of the above technical solution:

[0020] The drying component includes a drying channel installed on a CNC loading workbench through a lifting frame, the drying channel is slidably connected to the transmission surface of the loading belt, a drying nozzle is embedded in the port of the drying channel, a plurality of support shafts are connected to the drying nozzle, support holes are opened on the drying channel corresponding to the plurality of support shafts, the plurality of support shafts are respectively sleeved in the plurality of support holes, a support spring is sleeved on the support shaft, and the support shaft is elastically supported and connected to the drying channel through the support spring.

[0021] As a further description of the above technical solution:

[0022] The drying nozzle is connected with a threaded rod, the drying channel is provided with an adjustment hole corresponding to the threaded rod, and the other end of the threaded rod passes through the adjustment hole and is threadedly connected with an adjustment knob.

[0023] As a further description of the above technical solution:

[0024] The separation assembly includes a support seat connected to the CNC laser cutter, a conical cylinder is connected to the top of the support seat through a plurality of brackets, a sewage discharge nozzle is connected to the bottom of the conical cylinder, a cylinder is connected to the top of the conical cylinder, a guide blade is rotatably connected to the cylinder, an inlet pipe is tangentially connected to the cylinder corresponding to the guide blade, the other end of the inlet pipe is connected to a discharge pipe, a plurality of discharge holes B in an annular array are provided on the outer sleeve corresponding to the drainage fan, a collar is rotatably connected to the outer sleeve through a sealing bearing, and the other end of the discharge pipe is clamped on the outer wall of the collar;

[0025] A guide blade is rotatably connected inside the cylinder, an exhaust nozzle is connected to the cylinder, the other end of the exhaust nozzle is connected to a drying pipe, and the other end of the drying pipe is connected to a drying nozzle.

[0026] A method for using a ceramic sheet laser cutting device comprises the following steps:

[0027] The ceramic sheets to be cut are evenly placed on the position of the feeding belt corresponding to the drying channel, and the feeding belt is controlled by the CNC feeding workbench to transport the ceramic sheets to be cut. When the ceramic sheets to be cut are sent to the bottom of the built-in laser head of the CNC laser cutter, the bottom of the connecting plate is slidably connected to the cutting surface of the ceramic sheets to be cut. A large amount of dust and gas will be generated in the process of cutting the ceramic sheets by the CNC laser cutter, and high temperature will also be generated. The motor B is controlled to run, and the output shaft of the motor B drives the active bevel gear. By utilizing the linkage relationship between the active bevel gear and the driven bevel gear, the motor B applies torque to the drainage fan through the gear set formed by the combination of the active bevel gear and the driven bevel gear. The drainage fan rotates rapidly between the outer sleeve and the inner sleeve. The rotation of the drainage fan acts on the inner sleeve through multiple discharge holes A. Gas and dust flow into the interlayer formed by the combination of the outer sleeve and the inner sleeve through multiple discharge holes. The air enters the inner sleeve through the gap on the feeding belt and rotates under the action of the guide head.

[0028] The gas and dust entering the interlayer flow upwards. After being sent to the top of the drainage fan, the gas and dust flow out through the discharge pipe, and then flow into the cylinder in the tangential direction through the introduction pipe. The gas and dust will change from linear motion to circular motion. Most of the rotating airflow flows downward in a spiral shape from the conical cylinder along the wall toward the inner bottom of the conical cylinder. The dust is thrown toward the inner wall of the conical cylinder under the action of centrifugal force. Once the dust contacts the inner wall of the conical cylinder, it loses its inertial force and falls along the wall with the momentum of the downward axial velocity near the inner wall of the conical cylinder and enters the sewage discharge nozzle. The rotating and descending external rotating gas continuously flows into the central part of the conical cylinder during the descent process, forming a centripetal radial airflow. This part of the airflow constitutes a rotating upward internal vortex. The rotation directions of the internal and external vortexes are the same. Finally, the gas flows out through the exhaust nozzle.

[0029] The gas discharged from the exhaust nozzle enters the drying nozzle through the drying pipe, and finally flows from one end of the drying channel to the other end through the drying nozzle.

[0030] Twist the adjustment knob, the threaded rod will move up and down inside the adjustment knob, and the threaded rod will drive the drying nozzle to move up and down synchronously. The height of the drying nozzle can be adjusted according to the thickness of the ceramic piece to be cut, which is used to adapt to the laser cutting processing of different types of ceramic pieces.

[0031] When the CNC laser cutter cuts ceramic sheets, it is also necessary to control the position of the guide head according to the cutting trajectory, control the operation of motor A, and the output shaft of motor A drives the driving gear to rotate, the driving gear drives the driven gear, and the driven gear drives the outer sleeve to rotate. The outer sleeve drives the inner sleeve to rotate synchronously through the connecting plate, so that the position of the guide head can be changed according to the change of the laser cutting trajectory, so that the flow direction of the air changes after flowing into the inner sleeve through the gap on the feeding belt.

[0032] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0033] 1. In the present invention, the gas carries the heat energy generated by the CNC laser cutter when cutting the ceramic sheet, and the flow direction of the gas is opposite to the transmission direction of the feeding belt, so that the absorbent of the ceramic sheet to be cut on the feeding belt can be dried well, avoiding the absorbent's initial drying temperature being too high and reducing the uniformity, and avoiding a negative impact on the cutting quality. After the ceramic sheet to be cut is dried, the CNC laser cutter immediately completes the cutting process. At this time, the surface temperature of the absorbent is high, and the absorbent can be quickly decomposed under laser irradiation, releasing sufficient energy to cut the ceramic material, thereby achieving faster and more precise cutting.

[0034] 2. In the present invention, the gas and dust entering the interlayer flow upward, and after being sent to the top of the drainage fan, the gas and dust flow out through the discharge pipe, and then flow into the cylinder in a tangential direction through the introduction pipe. The gas and dust will change from linear motion to circular motion, and the vast majority of the rotating airflow will flow downward in a spiral shape from the conical cylinder along the wall toward the inner bottom of the conical cylinder. Under the action of centrifugal force, the dust is thrown toward the inner wall of the conical cylinder. Once the dust contacts the inner wall of the conical cylinder, it loses its inertial force, and falls along the wall surface by the momentum of the downward axial velocity near the inner wall of the conical cylinder, and enters the sewage discharge nozzle. The rotating and descending external rotating gas continuously flows into the central part of the conical cylinder during the descent process, forming a centripetal radial airflow, and this part of the airflow constitutes a rotating upward internal vortex, and the rotation directions of the internal and external vortexes are the same. Finally, the gas flows out through the exhaust nozzle, and the cutting part of the ceramic sheet is quickly dissipated, which not only realizes the recovery and utilization of heat energy, but also accelerates the heat dissipation of the cut ceramic sheet, and the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a schematic diagram of the overall structure of a ceramic sheet laser cutting device and a method of using the device proposed by the present invention;

[0036] Figure 2 A schematic structural diagram of a ceramic sheet laser cutting device and a method for using the same from another perspective proposed by the present invention;

[0037] Figure 3 This is a structural schematic diagram of a protective component in a ceramic sheet laser cutting device and a method for using the same from another perspective proposed by the present invention;

[0038] Figure 4 This is a schematic structural diagram of a ceramic sheet laser cutting device and a method for using the same proposed by the present invention with the protective components disassembled;

[0039] Figure 5This is a schematic structural diagram of a ceramic sheet laser cutting device and a method for using the device in the present invention with the drainage component disassembled;

[0040] Figure 6 A schematic diagram of the structure of a separation component in a ceramic sheet laser cutting device and a method for using the same proposed by the present invention;

[0041] Figure 7 A schematic diagram of the structure of a drying component in a ceramic sheet laser cutting device and a method for using the same proposed by the present invention;

[0042] Figure 8 This is a structural schematic diagram of a ceramic sheet laser cutting device and a separation component in a disassembled state in the present invention.

[0043] Legend:

[0044] 1. CNC loading workbench; 2. Loading belt; 3. CNC laser cutter; 4. Protective components; 401. Shock absorber; 402. Outer sleeve; 403. Inner sleeve; 404. Connecting plate; 405. Guide head; 406. Reversing piece; 4061. Driven gear; 4062. Driving gear; 4063. Motor A; 5. Drainage components; 501. Drainage fan; 502. Driven bevel gear; 503. Driving bevel gear; 504. Motor B; 5 05. Ring; 506. Discharge pipe; 507. Discharge hole A; 6. Separation assembly; 601. Support seat; 602. Cylinder; 603. Guide blade; 604. Inlet pipe; 605. Drain nozzle; 606. Exhaust nozzle; 607. Conical cylinder; 7. Drying assembly; 701. Drying channel; 702. Drying nozzle; 703. Support shaft; 704. Support spring; 705. Threaded rod; 706. Adjustment knob; 707. Drying tube. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] Please see attached Figure 1 -Attached Figure 8The present invention provides a technical solution: a ceramic sheet laser cutting device, comprising a CNC feeding workbench 1, a feeding belt 2 for conveying ceramic sheets is embedded in the inner side of the CNC feeding workbench 1, a CNC laser cutter 3 is connected to the CNC feeding workbench 1 corresponding to the feeding belt 2, a protective component 4 is connected to the lower side of the CNC laser cutter 3 corresponding to the built-in laser head, and a drainage component 5 is built in the protective component 4, which is used to discharge dust and gas generated by the CNC laser cutter 3 when cutting ceramic sheets;

[0047] A drying component 7 is provided on the feeding belt 2 for drying the absorbent on the ceramic sheet to be cut. A separation component 6 is provided between the drying component 7 and the protection component 4 for separating dust from gas.

[0048] Specifically, the protective component 4 includes a shock-absorbing pad 401 connected to the bottom of the CNC laser cutter 3, and the shock-absorbing pad 401 is rotatably connected to an outer sleeve 402. The inner side of the outer sleeve 402 is sleeved with an inner sleeve 403. The inner sleeve 403 and the bottom of the outer sleeve 402 are connected with the same connecting plate 404, which is used for sealing and reducing the friction between the ceramic sheet.

[0049] Specifically, the bottom of the inner wall of the inner sleeve 403 is connected with a flow guide head 405 , and the air enters the inner sleeve 403 through the gap on the surface of the feeding belt 2 and its flow direction is changed by the flow guide head 405 .

[0050] Specifically, a reversing member 406 for changing the orientation of the guide head 405 is connected between the outer sleeve 402 and the CNC laser cutter 3. The reversing member 406 includes a driven gear 4061 sleeved on the outer sleeve 402, and a driving gear 4062 is meshed on the tooth surface of the driven gear 4061. A motor A4063 is installed on the CNC laser cutter 3, and the driving gear 4062 is sleeved on the output shaft of the motor A4063.

[0051] Specifically, the drainage component 5 includes a drainage fan 501 sleeved on the inner sleeve 403, the drainage fan 501 is connected to a driven bevel gear 502, the tooth surface of the driven bevel gear 502 is meshed with a driving bevel gear 503, the outer wall of the outer sleeve 402 is installed with a motor B504, and the driving bevel gear 503 is sleeved on the output shaft of the motor B504.

[0052] Specifically, the outer wall of the inner sleeve 403 is provided with a plurality of discharge holes A507 in a circular array, and the drainage fan 501 rotates to suck dust and gas through the plurality of discharge holes A507 , and the discharge holes A507 are located above the drainage fan 501 .

[0053] Specifically, the drying component 7 includes a drying channel 701 installed on the CNC loading workbench 1 through a lifting frame, the drying channel 701 is slidably connected to the transmission surface of the loading belt 2, a drying nozzle 702 is embedded in the port of the drying channel 701, and a plurality of support shafts 703 are connected to the drying nozzle 702. Support holes are opened on the drying channel 701 corresponding to the plurality of support shafts 703, and the plurality of support shafts 703 are respectively sleeved in the plurality of support holes. A support spring 704 is sleeved on the support shaft 703, and the support shaft 703 is elastically supported and connected to the drying channel 701 through the support spring 704.

[0054] Specifically, a threaded rod 705 is connected to the drying nozzle 702 , an adjustment hole is opened on the drying channel 701 corresponding to the threaded rod 705 , and the other end of the threaded rod 705 passes through the adjustment hole and is threadedly connected to an adjustment knob 706 .

[0055] Specifically, the separation component 6 includes a support seat 601 connected to the CNC laser cutter 3, a conical cylinder 607 is connected to the top of the support seat 601 through a plurality of brackets, a sewage discharge nozzle 605 is connected to the bottom of the conical cylinder 607, a cylinder 602 is connected to the conical cylinder 607, a guide blade 603 is rotatably connected to the cylinder 602, an inlet pipe 604 is tangentially connected to the cylinder 602 corresponding to the guide blade 603, the other end of the inlet pipe 604 is connected to the discharge pipe 506, a plurality of discharge holes B in a circular array are provided on the outer sleeve 402 corresponding to the drainage fan 501, a collar 505 is rotatably connected to the outer sleeve 402 through a sealing bearing, and the other end of the discharge pipe 506 is clamped on the outer wall of the collar 505;

[0056] A guide blade 603 is rotatably connected inside the cylinder 602, and an exhaust nozzle 606 is connected to the cylinder 602. The other end of the exhaust nozzle 606 is connected to a drying pipe 707, and the other end of the drying pipe 707 is connected to the drying nozzle.

[0057] A method for using a ceramic sheet laser cutting device comprises the following steps:

[0058] The ceramic sheets to be cut are evenly placed on the position of the feeding belt 2 corresponding to the drying channel 701, and the CNC feeding workbench 1 controls the feeding belt 2 to convey the ceramic sheets to be cut. When the ceramic sheets to be cut are sent to the bottom of the built-in laser head of the CNC laser cutter 3, the bottom of the connecting plate 404 is slidably connected to the cutting surface of the ceramic sheets to be cut. A large amount of dust and gas will be generated in the process of cutting the ceramic sheets by the CNC laser cutter 3, and high temperature will also be generated. The motor B504 is controlled to run, and the output shaft of the motor B504 drives the active bevel gear 503. The active bevel gear 503 and the slave The linkage relationship of the movable bevel gear 502, the motor B504 applies torque to the drainage fan 501 through the gear set formed by the active bevel gear 503 and the driven bevel gear 502, and the drainage fan 501 rotates rapidly between the outer sleeve 402 and the inner sleeve 403, and the drainage fan 501 rotates through multiple discharge holes A507 to act on the inner sleeve 403, and the gas and dust flow into the interlayer formed by the combination of the outer sleeve 402 and the inner sleeve 403 through the multiple discharge holes, and the air enters the inner sleeve 403 through the gap on the feeding belt 2, and rotates under the action of the guide head 405;

[0059] The gas and dust entering the interlayer flow upwards. After being sent to the top of the induced draft fan 501, the gas and dust flow out through the discharge pipe 506, and then flow into the cylinder 602 in a tangential direction through the inlet pipe 604. The gas and dust will change from linear motion to circular motion. Most of the rotating airflow flows along the wall of the device from the conical cylinder 607 in a spiral shape downward toward the inner bottom of the conical cylinder 607. Under the action of centrifugal force, the dust is thrown to the inner wall of the conical cylinder 607. Once the dust contacts the inner wall of the conical cylinder 607, it loses its inertial force and falls along the wall surface by the momentum of the downward axial velocity near the inner wall of the conical cylinder 607 and enters the sewage discharge nozzle 605. The rotating and descending external rotating gas continuously flows into the central part of the conical cylinder 607 during the descending process, forming a centripetal radial airflow. This part of the airflow constitutes a rotating upward internal vortex. The rotation directions of the internal and external vortexes are the same. Finally, the gas flows out through the exhaust nozzle 606.

[0060] The gas exhausted from the exhaust nozzle 606 enters the drying nozzle 702 through the drying pipe 707, and finally flows from one end of the drying channel 701 to the other end through the drying nozzle 702.

[0061] By twisting the adjusting knob 706, the threaded rod 705 will move up and down in the adjusting knob 706, and the threaded rod 705 will drive the drying nozzle 702 to move up and down synchronously. The height of the drying nozzle 702 is adjusted according to the thickness of the ceramic sheet to be cut, so as to adapt to the laser cutting processing of ceramic sheets of different models;

[0062] When the CNC laser cutter 3 cuts ceramic sheets, it is also necessary to control the position of the guide head 405 according to the cutting trajectory, control the operation of the motor A4063, and the output shaft of the motor A4063 drives the driving gear 4062 to rotate, the driving gear 4062 drives the driven gear 4061, and the driven gear 4061 drives the outer sleeve 402 to rotate, and the outer sleeve 402 drives the inner sleeve 403 to rotate synchronously through the connecting plate 404, so that the position of the guide head 405 can be changed according to the change of the laser cutting trajectory, so that the air flows into the inner sleeve 403 through the gap on the feeding belt 2 and its flow direction changes.

[0063] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A ceramic sheet laser cutting device, comprising a numerically controlled loading table (1), characterized in that: A feeding belt (2) for conveying ceramic sheets is embedded inside the CNC feeding workbench (1); a CNC laser cutter (3) is connected to the CNC feeding workbench (1) corresponding to the feeding belt (2); a protective component (4) is connected below the corresponding built-in laser head of the CNC laser cutter (3); a drainage component (5) is built into the protective component (4) for discharging dust and gas generated by the CNC laser cutter (3) when cutting ceramic sheets; The feeding belt (2) is provided with a drying component (7) for drying the absorbent on the ceramic sheet to be cut, and a separation component (6) is provided between the drying component (7) and the protection component (4) for separating dust from gas.

2. The ceramic sheet laser cutting device according to claim 1, characterized in that: The protection component (4) comprises a shock-absorbing pad (401) connected to the bottom of the CNC laser cutter (3); an outer sleeve (402) is rotatably connected to the lower side of the shock-absorbing pad (401); an inner sleeve (403) is sleeved on the inner side of the outer sleeve (402); the inner sleeve (403) and the bottom of the outer sleeve (402) are connected to the same connecting plate (404) for sealing and reducing friction with the ceramic sheet.

3. The ceramic sheet laser cutting device according to claim 2, characterized in that: The bottom of the inner wall of the inner sleeve (403) is connected to a flow guide head (405), and the air enters the inner sleeve (403) through the gap on the surface of the feeding belt (2), and its flow direction is changed by the flow guide head (405).

4. The ceramic sheet laser cutting device according to claim 3, characterized in that: A reversing member (406) for changing the orientation of the guide head (405) is connected between the outer sleeve (402) and the CNC laser cutter (3); the reversing member (406) comprises a driven gear (4061) sleeved on the outer sleeve (402); a driving gear (4062) is meshed on the tooth surface of the driven gear (4061); a motor A (4063) is installed on the CNC laser cutter (3); and the driving gear (4062) is sleeved on the output shaft of the motor A (4063).

5. The ceramic sheet laser cutting device according to claim 4, characterized in that: The drainage component (5) comprises a drainage fan (501) sleeved on the inner sleeve (403), the drainage fan (501) is connected to a driven bevel gear (502), the tooth surface of the driven bevel gear (502) is meshed with a driving bevel gear (503), the outer wall of the outer sleeve (402) is mounted with a motor B (504), and the driving bevel gear (503) is sleeved on the output shaft of the motor B (504).

6. The ceramic sheet laser cutting device according to claim 5, characterized in that: The outer wall of the inner sleeve (403) is provided with a plurality of discharge holes A (507) in a circular array, and the drainage fan (501) rotates to suck dust and gas through the plurality of discharge holes A (507), and the discharge holes A (507) are located above the drainage fan (501).

7. The ceramic sheet laser cutting device according to claim 6, characterized in that: The drying component (7) comprises a drying channel (701) installed on a CNC loading workbench (1) through a lifting frame, the drying channel (701) is slidably connected to the transmission surface of the loading belt (2), a drying nozzle (702) is embedded in the port of the drying channel (701), a plurality of support shafts (703) are connected to the drying nozzle (702), support holes are opened on the drying channel (701) corresponding to the plurality of support shafts (703), the plurality of support shafts (703) are respectively sleeved in the plurality of support holes, a support spring (704) is sleeved on the support shaft (703), and the support shaft (703) is elastically supported and connected to the drying channel (701) through the support spring (704).

8. The ceramic sheet laser cutting device according to claim 7, characterized in that: The drying nozzle (702) is connected to a threaded rod (705), and an adjustment hole is provided on the drying channel (701) corresponding to the threaded rod (705). The other end of the threaded rod (705) passes through the adjustment hole and is threadedly connected to an adjustment knob (706).

9. The ceramic sheet laser cutting device according to claim 8, characterized in that: The separation component (6) comprises a support base (601) connected to the CNC laser cutter (3); a conical cylinder (607) is connected to the top of the support base (601) via a plurality of brackets; a sewage discharge nozzle (605) is connected to the bottom of the conical cylinder (607); a cylinder (602) is connected to the top of the conical cylinder (607); a guide blade (603) is rotatably connected to the cylinder (602); an inlet pipe (604) is tangentially connected to the cylinder (602) corresponding to the guide blade (603); the other end of the inlet pipe (604) is connected to a discharge pipe (506); a plurality of discharge holes B in an annular array are provided on the outer sleeve (402) corresponding to the drainage fan (501); a collar (505) is rotatably connected to the outer sleeve (402) via a sealing bearing; the other end of the discharge pipe (506) is clamped on the outer wall of the collar (505); A guide blade (603) is rotatably connected inside the cylinder (602), an exhaust nozzle (606) is connected to the cylinder (602), the other end of the exhaust nozzle (606) is connected to a drying pipe (707), and the other end of the drying pipe (707) is connected to the drying nozzle.

10. A method for using a ceramic sheet laser cutting device, using the ceramic sheet laser cutting device as claimed in claim 9, characterized in that: The following steps are involved: The ceramic sheets to be cut are evenly placed on the feeding belt (2) at positions corresponding to the drying channel (701), and the feeding belt (2) is controlled by the numerical control feeding workbench (1) to convey the ceramic sheets to be cut. When the ceramic sheets to be cut are conveyed to the bottom of the built-in laser head of the numerical control laser cutter (3), the bottom of the connecting plate (404) is slidably connected to the cutting surface of the ceramic sheets to be cut. A large amount of dust and gas will be generated in the process of cutting the ceramic sheets by the numerical control laser cutter (3), and high temperature will also be generated. The motor B (504) is controlled to operate, and the output shaft of the motor B (504) drives the active bevel gear (503). The active bevel gear (503) and the driven bevel gear ( The motor B (504) exerts torque on the drainage fan (501) through a gear set formed by a combination of an active bevel gear (503) and a driven bevel gear (502), and the drainage fan (501) rotates rapidly between the outer sleeve (402) and the inner sleeve (403). The drainage fan (501) rotates and acts on the inner sleeve (403) through a plurality of discharge holes A (507). Gas and dust flow into the interlayer formed by the combination of the outer sleeve (402) and the inner sleeve (403) through the plurality of discharge holes. The air enters the inner sleeve (403) through the gap on the feeding belt (2), and performs a rotational motion under the action of the guide head (405); The gas and dust entering the interlayer flow upwards, and after being sent to the top of the induced draft fan (501), the gas and dust flow out through the discharge pipe (506), and then flow into the cylinder (602) in a tangential direction through the introduction pipe (604). The gas and dust will change from linear motion to circular motion. Most of the rotating airflow flows downward in a spiral shape from the conical cylinder (607) along the wall of the device toward the inner bottom of the conical cylinder (607). The dust is thrown into the conical cylinder (607) under the action of centrifugal force. Once the dust contacts the inner wall of the conical cylinder (607), it loses its inertial force and falls along the wall surface with the momentum of the downward axial velocity near the inner wall of the conical cylinder (607) and enters the sewage discharge nozzle (605). The outer swirling gas that rotates downward continuously flows into the central part of the conical cylinder (607) during the downward process, forming a centripetal radial airflow. This part of the airflow constitutes an inner swirling flow that rotates upward. The rotation directions of the inner and outer swirling flows are the same. Finally, the gas flows out through the exhaust nozzle (606); The gas exhausted through the exhaust nozzle (606) enters the drying nozzle (702) through the drying pipe (707), and finally is ejected through the drying nozzle (702) and flows from one end to the other end of the drying channel (701); By twisting the adjusting knob (706), the threaded rod (705) will move up and down inside the adjusting knob (706), and the threaded rod (705) will drive the drying nozzle (702) to move up and down synchronously, and the height of the drying nozzle (702) can be adjusted according to the thickness of the ceramic sheet to be cut, so as to adapt to the laser cutting processing of ceramic sheets of different models; When the CNC laser cutter (3) is cutting a ceramic sheet, it is also necessary to control the position of the guide head (405) according to the cutting trajectory, control the operation of the motor A (4063), the output shaft of the motor A (4063) drives the driving gear (4062) to rotate, the driving gear (4062) drives the driven gear (4061), and the driven gear (4061) drives the outer sleeve (402) to rotate, the outer sleeve (402) drives the inner sleeve (403) to rotate synchronously through the connecting plate (404), so that the position of the guide head (405) can be changed according to the change of the laser cutting trajectory, so that the flow direction of the air changes after it flows into the inner sleeve (403) through the gap on the feeding belt (2).

Citation Information

Patent Citations

  • Method for cutting ceramic through laser

    CN107570889A

Cited By

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