Surface grinding equipment for mutual inductor iron core machining
By designing automated surface grinding equipment, the core is automatically sorted and fixed by using hydraulic presses and sliding sleeves, combined with nip rollers and rotating motors to adapt to iron cores of different sizes, and grinding of iron cores of different specifications is achieved through external and internal grinding rods, solving the problems of low efficiency and high cost of existing equipment, and achieving efficient and automated core grinding.
Patent Information
- Application Number
- CN202411899242.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing iron core surface grinding equipment requires manual fixation of the iron core, which leads to inefficient efficiency. When polishing iron cores of different sizes and specifications, the fixtures need to be replaced, which is limited in use and high cost.
An automated surface grinding equipment is designed to realize automatic sorting and fixing of the iron core through the cooperation of the hydraulic press, sliding sleeve and sliding rod. The equipment is equipped with nip rollers and rotating motors, which can adapt to iron cores of different sizes, and the grinding of iron cores of different specifications can be achieved through the cooperation of the outer grinding rod and the inner grinding rod.
The automatic sorting and fixing of iron cores is realized, the working efficiency is improved, the equipment's applicability to iron cores of different sizes and specifications is expanded, and the production cost is reduced.
Smart Images

Figure CN119589502A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, in particular to a surface grinding device for processing a transformer core. Background Art
[0002] The surface grinding equipment in the processing of transformer core mainly includes grinding machines, belt machines, polishers and grinders, etc. They ensure that the surface of the core reaches the required flatness and finish through different working principles and operation methods. Automated grinding equipment such as CNC grinders and robot systems are suitable for large-scale production to improve efficiency and consistency; while manual tools such as sandpaper and grinding stones are flexible and suitable for small batches or special shapes of workpieces. Choosing the right grinding equipment requires considering the production scale, surface quality requirements, cost budget and workpiece characteristics.
[0003] In the current tooling for core surface grinding, the cores to be worked on need to be fixed manually one by one, resulting in reduced work efficiency. In addition, when grinding cores of different sizes and specifications, it is necessary to replace the fixtures of corresponding sizes and specifications, which has limitations in use and increases production costs. Summary of the invention
[0004] The present invention provides a surface grinding device for processing mutual inductor iron cores, which has the function of automatically grinding the iron cores in sequence, improving the working efficiency and grinding efficiency, being able to grind iron cores of different sizes and specifications, enhancing the applicability and reducing the production cost. It solves the problem mentioned in the above background technology that the working iron cores need to be fixed one by one manually, resulting in reduced working efficiency, and when grinding iron cores of different sizes and specifications, it is necessary to replace clamps of corresponding sizes and specifications, which has limitations in use and increases the production cost.
[0005] The present invention provides the following technical solution: a surface grinding device for processing a transformer core, comprising a workbench, the upper end of the workbench is fixedly connected to a hydraulic press, one side of the hydraulic press is fixedly connected to a hydraulic rod, one end of the hydraulic rod is fixedly connected to a motor seat, the lower end of the motor seat is fixedly connected to a sliding sleeve, the interior of the sliding sleeve is slidably connected to a sliding rod, one end of the sliding rod is fixedly connected to the hydraulic press, the other end of the sliding rod is fixedly connected to a grinding box, the lower end of the grinding box is fixedly connected to the workbench, the upper end of the grinding box is fixedly connected to a material feed hopper, one side of the grinding box is fixedly connected to a material discharge hopper, and the upper end of the motor seat is fixedly connected to a grinding mechanism.
[0006] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, the grinding mechanism includes a driving motor, one side of the driving motor is fixedly connected to a driving shaft, one side of the driving shaft is slidably connected to a grinding box, and one end of the driving shaft is provided with a groove.
[0007] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, wherein: a first positioning rod is slidably connected to one side of the driving shaft, a first limiting block is fixedly connected to the lower end of the first positioning rod, an external grinding rod is fixedly connected to the upper end of the first positioning rod, an external grinding plate is fixedly connected to one side of the external grinding rod, and the bottom of the external grinding plate is movably connected to the iron core.
[0008] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, one side of the outer grinding rod is slidably connected with a first knob, the bottom of the first knob is fixedly connected with a first screw, one side of the first screw is slidably connected to the outer grinding rod, the bottom of the first screw is threadedly connected with a first screw sleeve, and one side of the first screw sleeve is fixedly connected to the driving shaft.
[0009] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, wherein: one side of the outer grinding rod is slidably connected to the second positioning rod, the upper end of the second positioning rod is fixedly connected to the second limiting block, the lower end of the second positioning rod is fixedly connected to the inner grinding rod, one side of the inner grinding rod is fixedly connected to the inner grinding plate, and the upper end of the inner grinding plate is in contact with the core.
[0010] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, one side of the inner grinding rod is fixedly connected with a second screw sleeve, the internal thread of the second screw sleeve is connected with a second screw rod, the upper end of the second screw rod is slidably connected to the outer grinding rod, the upper end of the second screw rod is fixedly connected with a second knob, and the bottom of the second knob is slidably connected to the outer grinding rod.
[0011] As an optional scheme of the surface grinding equipment for processing the transformer core described in the present invention, wherein: the inner wall of the grinding box is fixedly connected with a feed plate, a limiting groove is arranged inside the feed plate, the inner part of the limiting groove is rotatably connected to a limiting rod, one side of the limiting rod is slidably connected to a limiting belt, one side of the limiting belt is fixedly connected to a limiting block, the inner wall of the grinding box is fixedly connected with an inclined plate, one side of the inclined plate is fixedly connected with a discharge plate, one side of the discharge plate is fixedly connected to the grinding box, and the lower end of the inclined plate is fixedly connected to the discharge hopper.
[0012] As an optional scheme of the surface grinding equipment for processing the transformer core described in the present invention, wherein: a baffle is rotatably connected to one side of the feeding plate, a connecting seat is fixedly connected to the bottom of the baffle, a connecting block is rotatably connected to the inside of the connecting seat, one end of the connecting block is fixedly connected to a telescopic rod, one side of the telescopic rod is slidably connected to the inner wall of a grinding box, one end of the telescopic rod is fixedly connected to a telescopic motor, and one side of the telescopic motor is fixedly connected to the inner wall of the grinding box.
[0013] As an optional scheme of the surface grinding equipment for processing the transformer core described in the present invention, wherein: the inner wall of the grinding box is fixedly connected to a support rod, one end of the support rod is fixedly connected to a support ring, the interior of the support ring is rotatably connected to a rotating rod, one end of the rotating rod is fixedly connected to a rotating motor, one side of the rotating motor is fixedly connected to the grinding box, one side of the rotating rod is fixedly connected to a clamping roller, and the interior of the clamping roller is in contact with the core.
[0014] As an optional solution of the surface grinding equipment for processing the transformer core described in the present invention, a fixed sleeve is fixedly connected to one side of the grinding box, and the interior of the fixed sleeve is slidably connected to the driving shaft.
[0015] The present invention has the following beneficial effects: 1. The surface grinding equipment for processing transformer core forms a feeding channel between the feeding plates on both sides of the steel pipe by setting the limit blocks and the feeding plates. The limit blocks on the feeding plates sort each steel pipe entering the feeding channel. Under the action of the core's own gravity, each core clamped between the two limit blocks enters the clamping roller at the bottom in turn to wait for grinding, so as to achieve the purpose of automatically sorting the cores in turn and realize the beneficial effect of improving working efficiency.
[0016] 2. The surface grinding equipment for processing the transformer core controls the starting sequence of two sets of rotating motors by setting clamping rollers, so that the two sets of clamping rollers are staggered with each other, and the gap between the two sets of clamping rollers on both sides of the core is changed, so that cores of various sizes can be fixed between the clamping rollers, so as to achieve the purpose of fixing cores of different sizes, and realize the beneficial effects of expanding the applicability range of the fixture and reducing production costs.
[0017] 3. The surface grinding equipment for processing the transformer core is provided with an outer grinding rod and an inner grinding rod. The first knob is rotated to change the distance between the outer grinding rod and the outer side of the steel pipe through the rotation of the first screw on the first screw sleeve. The second knob is rotated to change the distance between the inner grinding rod and the inner wall of the core through the rotation of the second screw on the second screw sleeve, so as to achieve the purpose of grinding the cores of different specifications and realize the beneficial effect of expanding the applicability range of the grinding equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention.
[0019] Figure 2 It is a cross-sectional schematic diagram of the grinding box of the present invention.
[0020] Figure 3 It is a cross-sectional schematic diagram of the driving shaft and the steel pipe of the present invention.
[0021] Figure 4 It is a schematic diagram of the feeding plate of the present invention.
[0022] Figure 5 Schematic diagram of the baffle of the present invention.
[0023] Figure 6 Schematic diagram of the clamping roller of the present invention.
[0024] In the figure: 1, workbench; 2, hydraulic press; 3, hydraulic rod; 4, motor seat; 5, sliding sleeve; 6, sliding rod; 7, grinding box; 8, feed hopper; 9, discharge hopper; 1001, driving motor; 1002, driving shaft; 1003, groove; 1004, first positioning rod; 1005, first limiting block; 1006, outer grinding rod; 1007, outer grinding sheet; 1008, iron core; 1009, first knob; 1010, first screw rod; 1011, first screw sleeve; 1012, second positioning rod; 1013, The second limiting block; 1014, the inner grinding rod; 1015, the inner grinding sheet; 1016, the second screw sleeve; 1017, the second screw rod; 1018, the second knob; 11, the feed plate; 12, the limit groove; 13, the limit rod; 14, the limit belt; 15, the limit block; 16, the inclined plate; 17, the discharge plate; 18, the baffle; 19, the connecting seat; 20, the connecting block; 21, the telescopic rod; 22, the telescopic motor; 23, the support rod; 24, the support ring; 25, the rotating rod; 26, the rotating motor; 27, the clamping roller; 28, the fixed sleeve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] For example, see Figures 1 to 6, including a workbench 1, a hydraulic press 2 is fixedly connected to the upper end of the workbench 1, two hydraulic rods 3 are fixedly connected to one side of the hydraulic press 2, the hydraulic rods 3 are respectively arranged on both sides of the right side of the hydraulic press 2, the right end of the hydraulic rod 3 is fixedly connected to a motor seat 4, the lower end of the motor seat 4 is fixedly connected to four sliding sleeves 5, and a sliding rod 6 is slidably connected inside every two sliding sleeves 5. Driven by the hydraulic rod 3 on the hydraulic press 2, the sliding sleeve 5 on the motor seat 4 can slide back and forth on the sliding rod 6, the left end of the sliding rod 6 is fixedly connected to the hydraulic press 2, the right end of the sliding rod 6 is fixedly connected to a grinding box 7, the lower end of the grinding box 7 is fixedly connected to the workbench 1, the upper end of the grinding box 7 is fixedly connected to a hopper 8, one side of the grinding box 7 is fixedly connected to a discharge hopper 9, and the upper end of the motor seat 4 is fixedly connected to a grinding mechanism.
[0027] By setting the sliding sleeve 5 and the sliding rod 6, the hydraulic press 2 is started. Driven by the hydraulic rod 3, the sliding sleeve 5 on the motor seat 4 slides on the sliding rod 6, thereby controlling the position of the motor seat 4 on the sliding rod 6, thereby achieving the purpose of changing the position of the motor seat 4 on the sliding rod 6.
[0028] The grinding mechanism includes a driving motor 1001, which is fixedly connected to the center position of the upper end of the motor base 4. A driving shaft 1002 is fixedly connected to the right side of the driving motor 1001. One side of the driving shaft 1002 is slidably connected to the grinding box 7. A groove 1003 is provided at the right end of the driving shaft 1002. Driven by the motor base 4, the driving shaft 1002 on the driving motor 1001 can slide back and forth while rotating on the inner wall of the grinding box 7.
[0029] By setting the driving shaft 1002, when the motor seat 4 slides on the slide rod 6, the motor seat 4 drives the driving motor 1001 to move, and the driving motor 1001 drives the driving shaft 1002 to slide on the inner wall of the grinding box 7 while rotating, so as to achieve the purpose of grinding the iron core in sequence.
[0030] A first positioning rod 1004 is slidably connected to one side of the driving shaft 1002, and the first positioning rod 1004 is perpendicular to the driving shaft 1002. A first limiting block 1005 is fixedly connected to the lower end of the first positioning rod 1004, and the width of the first limiting block 1005 is greater than the width of the first positioning rod 1004. An outer grinding rod 1006 is fixedly connected to the upper end of the first positioning rod 1004, and the right end of the outer grinding rod 1006 extends out of the right side of the driving shaft 1002. The outer grinding rod 1006 is perpendicular to the first positioning rod 1004, and an outer grinding plate 1007 is fixedly connected to one side of the outer grinding rod 1006. The bottom of the outer grinding plate 1007 is movably connected to the iron core 1008, and the bottom of the outer grinding plate 1007 is completely in contact with the outer side of the iron core 1008.
[0031] By setting the first limiting block 1005, the external grinding rod 1006 drives the first positioning rod 1004 to slide on the inner wall of the driving shaft 1002. When the bottom of the first positioning rod 1004 contacts the inner wall of the driving shaft 1002, under the action of the first limiting block 1005, the first positioning rod 1004 is prevented from falling off from the inside of the groove 1003, thereby achieving the purpose of limiting the first positioning rod 1004 to slide only on the inner wall of the driving shaft 1002.
[0032] A first knob 1009 is slidably connected to the top of the outer polishing rod 1006, and a circle of anti-slip sleeve is fixedly connected to the outer side of the first knob 1009. A first screw 1010 is fixedly connected to the bottom of the first knob 1009. The outer side of the first screw 1010 is slidably connected to the outer polishing rod 1006, and the bottom of the first screw 1010 is threadedly connected to a first screw sleeve 1011. The first screw 1010 passes through the outer polishing rod 1006 and is threadedly connected to the first screw sleeve 1011. One side of the first screw sleeve 1011 is fixedly connected to the driving shaft 1002. Driven by the first knob 1009, the first screw 1010 drives the first positioning rod 1004 on the outer polishing rod 1006 to slide on the inner wall of the driving shaft 1002.
[0033] By setting the first screw 1010 and rotating the first knob 1009, the first knob 1009 drives the first screw 1010 to rotate in the first screw sleeve 1011. Under the action of the first screw 1010, the first positioning rod 1004 on the external grinding rod 1006 slides on the inner wall of the driving shaft 1002, changing the distance between the external grinding plate 1007 on the external grinding rod 1006 and the outer side of the iron core 1008, thereby achieving the purpose of grinding the outer side of the iron core of different specifications.
[0034] A second positioning rod 1012 is slidably connected to one side of the outer grinding rod 1006, and the second positioning rod 1012 is perpendicular to the outer grinding rod 1006. A second limiting block 1013 is fixedly connected to the upper end of the second positioning rod 1012, and an inner grinding rod 1014 is fixedly connected to the lower end of the second positioning rod 1012, and the inner grinding rod 1014 is perpendicular to the second positioning rod 1012. An inner grinding plate 1015 is fixedly connected to one side of the inner grinding rod 1014, and the upper end of the inner grinding plate 1015 is in contact with the iron core 1008, and the upper end of the inner grinding plate 1015 is in complete contact with the inner wall of the iron core 1008.
[0035] By setting the second positioning rod 1012 and the inner grinding plate 1015, driven by the second knob 1018, the second screw 1017 rotates inside the second screw sleeve 1016, and under the action of the second screw 1017, the second positioning rod 1012 slides on the outer grinding rod 1006, thereby changing the distance between the inner grinding rod 1014 and the outer grinding rod 1006, thereby changing the distance between the inner grinding plate 1015 on the inner grinding rod 1014 and the inner wall of the iron core 1008, thereby achieving the purpose of grinding the inner wall of the iron core of different specifications.
[0036] A second screw sleeve 1016 is fixedly connected to the top of the inner polishing rod 1014, and the internal thread of the second screw sleeve 1016 is connected to the second screw rod 1017, the upper end of the second screw rod 1017 is slidably connected to the outer polishing rod 1006, and the upper end of the second screw rod 1017 is fixedly connected to the second knob 1018, and the bottom of the second knob 1018 is slidably connected to the outer polishing rod 1006. Driven by the second knob 1018, the second screw rod 1017 drives the second positioning rod 1012 on the inner polishing rod 1014 to slide on the outer polishing rod 1006.
[0037] The inner wall of the grinding box 7 is fixedly connected with a feed plate 11, which is provided in two and respectively located below the feed hopper 8 and above the driving shaft 1002. A feed channel is formed between the two feed plates 11, and two limit grooves 12 are provided inside each feed plate 11. The limit groove 12 is internally rotatably connected with a limit rod 13, which is provided in two and respectively located at the upper and lower ends of the limit groove 12. A limit belt 14 is slidably connected to one side of the limit rod 13, and a plurality of limit blocks 15 are fixedly connected to one side of the limit belt 14. Each group of limit belts 14 has a limit block 15 on it. The two limit blocks 15 clamp an iron core 1008, the inner wall of the polishing box 7 is fixedly connected to an inclined plate 16, one side of the inclined plate 16 is fixedly connected to a discharge plate 17, and the discharge plate 17 is provided with two and respectively located on both sides of the inclined plate 16, one side of the discharge plate 17 is fixedly connected to the polishing box 7, the two discharge plates 17 and the inclined plate 16 at the bottom form a discharge channel, when the polished lever falls onto the inclined plate 16, under the restriction of the two discharge plates 17, the iron core 1008 slides along the inclined plate 16 into the discharge hopper 9, and the lower end of the inclined plate 16 is fixedly connected to the discharge hopper 9.
[0038] By setting the feed plate 11 and the limit block 15, a feed channel is formed between the feed plates 11 on both sides of the iron core 1008. When the iron core 1008 enters the feed channel from the feed hopper 8, the limit block 15 on the feed plate 11 sorts each iron core 1008 to avoid too many iron cores 1008 piling up and causing jamming. Under the action of the iron core 1008's own gravity, each iron core 1008 clamped between the two limit blocks 15 enters the clamping roller 27 at the bottom in turn to wait for grinding, thereby achieving the purpose of automatically sorting the iron cores in turn. It should be noted that a person skilled in the art can add a driving mechanism, such as a driving motor, to the end of the limit rod 13 to control the movement of the limit block 15.
[0039] A baffle 18 is rotatably connected to one side of the feed plate 11, and the upper end of the baffle 18 is rotatably connected to the feed plate 11 through a rotating shaft. The baffle 18 is set at a certain inclination, and a connecting seat 19 is fixedly connected to the bottom of the baffle 18. A connecting block 20 is rotatably connected inside the connecting seat 19, and a telescopic rod 21 is fixedly connected to the center position of the right end of the connecting block 20. One side of the telescopic rod 21 is slidably connected to the inner wall of the polishing box 7, and one end of the telescopic rod 21 is fixedly connected to a telescopic motor 22, and one side of the telescopic motor 22 is fixedly connected to the inner wall of the polishing box 7. The connecting block 20 and the connecting seat 19 are movably connected together through a rotating shaft.
[0040] By setting the baffle 18 and starting the telescopic motor 22, the telescopic motor 22 drives the telescopic rod 21 to move to the left, and the telescopic rod 21 drives the connecting block 20 to move. Under the action of the connecting block 20, the connecting seat 19 rotates around the connecting block 20 and moves to the left, so that the bottom of the baffle 18 and the inner wall of the grinding box 7 form a larger angle. The size of the angle is controlled according to the length of the iron core 1008, so that the iron core 1008 enters the interior of the clamping roller 27 in turn, thereby achieving the purpose of collecting the iron cores 1008 of different sizes.
[0041] The inner wall of the polishing box 7 is fixedly connected with a support rod 23, which is arranged in two groups and respectively located on both sides of the iron core 1008, each group of support rods 23 includes two support rods 23 and respectively located at the left and right ends of the iron core 1008, one end of each group of support rods 23 is fixedly connected with two support rings 24, and a rotating rod 25 is rotatably connected inside the support ring 24 of each group of support rods 23, and the rotating rod 25 and the support rod 23 are perpendicular to each other, and a rotating motor 26 is fixedly connected to the center position of one end of the rotating rod 25, and one side of the rotating motor 26 is fixedly connected to the polishing box 7, and two clamping rollers 27 are fixedly connected to the outer side of each rotating rod 25, and the clamping rollers 27 at the same position of each rotating rod 25 fix the iron core 1008.
[0042] By setting the clamping rollers 27 and controlling the starting sequence of the two sets of rotating motors 26, the clamping rollers 27 are staggered with each other, thereby changing the gap between the two sets of clamping rollers 27 on both sides of the iron core 1008, so that iron cores 1008 of various sizes can be fixed between the clamping rollers 27, thereby achieving the purpose of fixing iron cores 1008 of different sizes.
[0043] The working principle of this embodiment is as follows: the iron core 1008 is placed into the feed hopper 8, and the iron core 1008 falls on the limit block 15 on the feed plate 11. Each iron core 1008 is limited inside the upper and lower limit blocks 15. Under the action of gravity, the iron core 1008 falls along the feed channel onto the clamping roller 27 at the bottom of the feed plate 11, and the rotating motor 26 is started. The rotating motor 26 drives the rotating rod 25 to rotate inside the support ring 24 on the support rod 23, and the rotating rod 25 drives the clamping roller 27 to rotate. The two sets of clamping rollers 27 drive one iron core 1008 to move downward; When the center of one end of the iron core 1008 moves to the center position of the driving shaft 1002, the rotating motor 26 is turned off, the switch of the hydraulic press 2 is started, the hydraulic press 2 drives the hydraulic rod 3 to move rightward, the hydraulic rod 3 drives the sliding sleeve 5 on the motor seat 4 to slide on the sliding rod 6, and the motor seat 4 drives the driving motor 1001 to slide on the inner wall of the grinding box 7; When the grinding sheet at the right end of the driving shaft 1002 contacts the steel pipe 1008, the switch of the hydraulic press 2 is turned off, and the first knob 1009 is rotated. The first knob 1009 drives the first screw 1010 to rotate inside the outer grinding rod 1006 and the first screw sleeve 1011. Under the action of the first screw sleeve 1011, the first positioning rod 1004 on the outer grinding rod 1006 slides on the inner wall of the driving shaft 1002. When the outer grinding rod 1006 drives the outer grinding sheet 1007 to contact the outer side of the iron core 1008, the first knob 1009 is stopped from rotating, and the second knob 1018 is rotated. The second knob 1018 drives the second screw 1017 to rotate inside the outer grinding rod 1006 and the second screw sleeve 1016. Under the action of the second screw sleeve 1016, the second screw rod 1017 drives the inner grinding rod 1014 and the second positioning rod 1012 to move upward. When the inner grinding sheet 1015 on the inner grinding rod 1014 contacts the inner wall of the iron core 1008, stop rotating the knob. Under the clamping of the outer grinding sheet 1007 and the inner grinding sheet 1015, the annular section of the iron core 1008 is fixed. Then, start the drive motor 1001. The drive motor 1001 drives the drive shaft 1002 to rotate on the inner wall of the polishing box 7. The drive shaft 1002 drives the outer grinding sheet 1007 and the inner grinding sheet 1015 to polish the outer side and inner wall of the iron core 1008, so as to achieve the purpose of polishing iron cores of different specifications.
[0044] When the size of the inserted iron core 1008 is too small, the telescopic motor 22 is started, and the telescopic motor 22 drives the telescopic rod 21 to slide on the inner wall of the grinding box 7, and the telescopic drive connects the block 20 to move to the left, and the connects the block 20 drives the connective seat 19 to rotate around the center of the rotating shaft on the connective block 20 while moving to the left, and the connective seat 19 drives the baffle 18 to rotate around the rotating shaft on the baffle 18, so that the length in the feeding channel becomes shorter, thereby arranging the shorter iron core 1008 into a straight line. It should be noted that the rotation amplitude of the baffle 18 is small. The technical scheme is used to adjust the iron core 1008 with a small difference in length. First, start the switch of one of the rotating motors 26 to reduce the gap between the two sets of clamping rollers 27 until it is the same as the diameter of the iron core 1008, and then start the switch of the other rotating motor 26 to ensure that the smaller size of the iron core 1008 can be fixed between the two sets of clamping rollers 27, so as to achieve the purpose of fixing the iron cores 1008 of different sizes.
[0045] After the iron core 1008 is polished, the rotating motor 26 is started, and the rotating motor 26 drives the clamping roller 27 to rotate. The iron core 1008 in the clamping roller 27 falls down, passes through the discharge channel between the discharge plate 17 and the inclined plate 16, and rolls into the discharge hopper 9.
[0046] This scheme can add another embodiment, that is, the first knob 1009 and the second knob 1018 are replaced with a small motor for driving the first screw 1010 and the second screw 1017 to rotate, so as to increase the clamping force of the outer grinding plate 1007 and the inner grinding plate 1015 on the iron core 1008. In the above technical scheme, the rotation of the first screw 1010 and the second screw 1017 is achieved by rotating the first knob 1009 and the second knob 1018. Replacing them with a small motor can not only increase the clamping force of the outer grinding plate 1007 and the inner grinding plate 1015 on the iron core 1008, but also realize automatic control and improve the accuracy of grinding the iron core 1008.
[0047] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figures 1 to 6 A fixed sleeve 28 is fixedly connected to one side of the polishing box 7 , and the interior of the fixed sleeve 28 is slidably connected to the driving shaft 1002 , and the driving shaft 1002 can rotate freely inside the fixed sleeve 28 .
[0048] The working principle of this embodiment is as follows: when the driving motor 1001 drives the driving shaft 1002 to slide on the inner wall of the polishing box 7, due to the excessive length of the driving shaft 1002 and the small contact area with the inner wall of the polishing box 7, it is easy to cause the driving shaft 1002 to swing left and right when rotating. This problem can be solved by providing a fixed sleeve 28. By providing the fixed sleeve 28, when the driving motor 1001 drives the driving shaft 1002 to slide on the inner wall of the polishing box 7, the driving shaft 1002 slides inside the fixed sleeve 28. The fixed sleeve 28 increases the contact area between the driving shaft 1002 and the inner wall of the polishing box 7, and stabilizes one side of the driving shaft 1002 inside the fixed sleeve 28, thereby avoiding the problem of the driving shaft 1002 swinging left and right when rotating, thereby achieving the purpose of stabilizing the driving shaft 1002 to slide on the inner wall of the polishing box 7.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A surface grinding device for processing a transformer core, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is fixedly connected to a hydraulic press (2), one side of the hydraulic press (2) is fixedly connected to a hydraulic rod (3), one end of the hydraulic rod (3) is fixedly connected to a motor seat (4), the lower end of the motor seat (4) is fixedly connected to a sliding sleeve (5), the interior of the sliding sleeve (5) is slidably connected to a sliding rod (6), one end of the sliding rod (6) is fixedly connected to the hydraulic press (2), the other end of the sliding rod (6) is fixedly connected to a grinding box (7), the lower end of the grinding box (7) is fixedly connected to the workbench (1), the upper end of the grinding box (7) is fixedly connected to a material inlet hopper (8), one side of the grinding box (7) is fixedly connected to a material outlet hopper (9), and the upper end of the motor seat (4) is fixedly connected to a grinding mechanism.
2. The surface grinding equipment for processing a transformer core according to claim 1, characterized in that: The grinding mechanism comprises a driving motor (1001), one side of the driving motor (1001) is fixedly connected to a driving shaft (1002), one side of the driving shaft (1002) is rotatably connected to a grinding box (7), and one end of the driving shaft (1002) is provided with a groove (1003).
3. The surface grinding equipment for processing a transformer core according to claim 2, characterized in that: A first positioning rod (1004) is slidably connected to one side of the driving shaft (1002); a first limiting block (1005) is fixedly connected to the lower end of the first positioning rod (1004); an external grinding rod (1006) is fixedly connected to the upper end of the first positioning rod (1004); an external grinding plate (1007) is fixedly connected to one side of the external grinding rod (1006); and an iron core (1008) is movably connected to the bottom of the external grinding plate (1007).
4. The surface grinding equipment for processing a transformer core according to claim 3 is characterized in that: A first knob (1009) is slidably connected to one side of the outer grinding rod (1006); a first screw rod (1010) is fixedly connected to the bottom of the first knob (1009); one side of the first screw rod (1010) is slidably connected to the outer grinding rod (1006); a first screw sleeve (1011) is threadedly connected to the bottom of the first screw rod (1010); and one side of the first screw sleeve (1011) is fixedly connected to the driving shaft (1002).
5. The surface grinding equipment for processing a transformer core according to claim 4, characterized in that: One side of the outer grinding rod (1006) is slidably connected to a second positioning rod (1012), the upper end of the second positioning rod (1012) is fixedly connected to a second limiting block (1013), the lower end of the second positioning rod (1012) is fixedly connected to an inner grinding rod (1014), one side of the inner grinding rod (1014) is fixedly connected to an inner grinding plate (1015), and the upper end of the inner grinding plate (1015) is in contact with the iron core (1008).
6. The surface grinding equipment for processing a transformer core according to claim 5, characterized in that: A second screw sleeve (1016) is fixedly connected to one side of the inner grinding rod (1014); a second screw rod (1017) is internally threadedly connected to the second screw sleeve (1016); an upper end of the second screw rod (1017) is slidably connected to the outer grinding rod (1006); a second knob (1018) is fixedly connected to the upper end of the second screw rod (1017); and a bottom of the second knob (1018) is slidably connected to the outer grinding rod (1006).
7. The surface grinding equipment for processing a transformer core according to claim 1, characterized in that: The inner wall of the polishing box (7) is fixedly connected to a feed plate (11), a limit groove (12) is provided inside the feed plate (11), a limit rod (13) is rotatably connected inside the limit groove (12), one side of the limit rod (13) is slidably connected to a limit belt (14), one side of the limit belt (14) is fixedly connected to a limit block (15), the inner wall of the polishing box (7) is fixedly connected to an inclined plate (16), one side of the inclined plate (16) is fixedly connected to a discharge plate (17), one side of the discharge plate (17) is fixedly connected to the polishing box (7), and the lower end of the inclined plate (16) is fixedly connected to the discharge hopper (9).
8. The surface grinding equipment for processing a transformer core according to claim 7, characterized in that: A baffle (18) is rotatably connected to one side of the feed plate (11); a connecting seat (19) is fixedly connected to the bottom of the baffle (18); a connecting block (20) is rotatably connected to the interior of the connecting seat (19); a telescopic rod (21) is fixedly connected to one end of the connecting block (20); one side of the telescopic rod (21) is slidably connected to the inner wall of the polishing box (7); one end of the telescopic rod (21) is fixedly connected to a telescopic motor (22); and one side of the telescopic motor (22) is fixedly connected to the inner wall of the polishing box (7).
9. The surface grinding equipment for processing a transformer core according to claim 8, characterized in that: A support rod (23) is fixedly connected to the inner wall of the polishing box (7), one end of the support rod (23) is fixedly connected to a support ring (24), the interior of the support ring (24) is rotatably connected to a rotating rod (25), one end of the rotating rod (25) is fixedly connected to a rotating motor (26), one side of the rotating motor (26) is fixedly connected to the polishing box (7), one side of the rotating rod (25) is fixedly connected to a clamping roller (27), and the interior of the clamping roller (27) is in contact with the iron core (1008).
10. The surface grinding equipment for processing a transformer core according to claim 9, characterized in that: A fixing sleeve (28) is fixedly connected to one side of the polishing box (7), and the interior of the fixing sleeve (28) is slidably connected to the driving shaft (1002).
Citation Information
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