Guiding power assisting device for detecting instrument optical cable in pipeline detection
By designing a guide assist device including a frame, drive mechanism, transmission mechanism, main wheel, compression mechanism and guide mechanism in pipeline detection, the problem of difficulty in controlling the pushing force and speed when manually pushing the optical cable is solved, and the stable transmission of the optical cable and the stability of the detection results are achieved.
Patent Information
- Application Number
- CN202411733478.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In pipeline inspection, when manually pushing optical cables into the pipeline, it is difficult to control the push force and speed, resulting in inconsistent speed of the detection instrument in the pipeline, affecting the stability of the detection results.
A guide assist device for pipeline inspection is designed, including a frame, a drive mechanism, a transmission mechanism, a main wheel, a pressing mechanism and a guide mechanism. Power is provided by the drive mechanism, the transmission mechanism drives the main wheel to rotate, the compression mechanism provides power, and the guide mechanism ensures the optical cable guidance.
Free adjustment of the decentralization speed of optical cables is achieved, avoiding the problem of too fast or too slow decentralization of optical cables, ensuring the stable transmission of optical cables and the stability of detection results, and improving work efficiency.
Smart Images

Figure CN119590940A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of pipeline detection, and in particular relates to a guide assisting device for an optical cable of a detection instrument in pipeline detection. Background Art
[0002] When the water pipe detection instrument enters the pipeline, the optical cable needs to be lowered into the pipeline with the detection instrument for real-time communication. The traditional working method is to use manual pushing, and the roller and the pipeline (the starting point where the optical cable enters the pipeline) need to be kept in a straight line. Real-time observation is required to prevent the optical cable from curling and being damaged, thereby realizing the guiding function of the optical cable. Manually pushing the optical cable forward following the detection instrument, this traditional method is difficult to control the pushing force and speed, resulting in inconsistent speed of the detection instrument in the pipeline, causing instability in the detection data in the detection results. Therefore, there is an urgent need for a guiding assist device for the optical cable of the detection instrument in pipeline detection to solve the above problems. Summary of the invention
[0003] In view of the problems raised by the above background technology, the purpose of the present invention is to provide a guiding auxiliary device for optical cables of detection instruments in pipeline detection.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:
[0005] A guide assisting device for an optical cable of a detection instrument in pipeline detection comprises a frame, a driving mechanism is installed at the outer bottom of the frame, a transmission mechanism is connected to the power output end of the driving mechanism, the transmission mechanism is installed in the frame, the transmission mechanism is connected to a main wheel, the main wheel is rotatably arranged in the frame, a plurality of clamping mechanisms are installed on the outer side of the main wheel of the frame, the plurality of clamping mechanisms are evenly arranged in the circumferential direction of the main wheel, and a guide mechanism is installed at the output end of the main wheel of the frame.
[0006] It is further defined that the driving mechanism includes a motor seat installed outside the frame, a motor is installed on the motor seat, a first coupling is connected to the power output end of the motor, a reducer is connected to the other side of the first coupling, a second coupling is connected to the power output end of the reducer, and the second coupling is connected to the transmission mechanism. Such a structural design is convenient for providing stable power output to drive the transmission mechanism to move.
[0007] It is further defined that the transmission mechanism includes a connecting shaft connected to the second coupling, the connecting shaft is rotatably arranged in the frame, a first sprocket is installed on one side of the connecting shaft, the first sprocket is connected to a chain, the other side of the chain is connected to a second sprocket, the second sprocket is connected to a rotating shaft, the rotating shaft is rotatably arranged in the frame, and the main wheel is installed on the rotating shaft. Such a structural design can drive the main wheel to perform stable rotational motion.
[0008] It is further defined that bearing seats are installed on both sides of the connecting shaft, the bottom of the bearing seats is installed on the bottom of the frame, and bearings are installed on both sides of the rotating shaft, and the bearings are installed on the frame. Such a structural design ensures that the connecting shaft and the rotating shaft can rotate stably.
[0009] It is further defined that the outer ring of the main wheel is provided with an inner groove, a rubber is installed in the inner groove, and an arc groove is provided on the outer side of the rubber. Such a structural design facilitates embedding the optical cable in the arc groove in the rubber, so that the optical cable and the rubber have sufficient contact surface, providing friction for transmission.
[0010] It is further defined that the clamping mechanism includes an assembly frame mounted on a frame, an assembly rod is mounted in the assembly frame, the assembly rod is slidably connected to a clamping wheel seat, and a clamping wheel is mounted on the lower side of the clamping wheel seat. Such a structural design enables the clamping wheel seat to apply pressure to the optical cable.
[0011] It is further defined that the clamping wheel is arranged in a planar structure. Such a structural design enables the clamping wheel to better contact the optical cable and provide better force for assisting.
[0012] It is further defined that a threaded sleeve is installed on one side of the top of the assembly frame, a threaded rod is installed in the threaded sleeve, a dovetail twisting block is installed on the top of the threaded rod, the bottom of the threaded rod passes through the clamping wheel seat and extends to the inside thereof, and the threaded rod is installed with limit nuts on both sides of the inner and outer sides of the clamping wheel seat. Such a structural design facilitates the adjustment of the clamping force of the clamping wheel.
[0013] It is further defined that the guide mechanism includes a guide wheel frame mounted on the frame, guide wheels are mounted on the upper and lower sides of the guide wheel frame, a groove is provided in the middle of the guide wheel, and the two sides of the guide wheels on the upper and lower sides are in contact with each other. Such a structural design facilitates the placement of optical cables for transportation and prevents the optical cables from falling out from between the upper and lower guide wheels.
[0014] It is further defined that the guide wheel frame is also provided with a guide wire groove, and the guide wire groove is provided with an arc-shaped slide groove. Such a structural design plays an effect of assisting transportation.
[0015] The beneficial effects of the present invention are as follows: the present invention solves the problem of providing guidance and assistance for lowering the optical cable of the detection instrument into the pipeline in the pipeline detection industry, and realizes free adjustment of the lowering speed of the optical cable through the driving mechanism, which can be matched according to the forward speed of the detection instrument, avoiding the problem that the optical cable is lowered too quickly, the optical cable is piled up and rolled up, and the optical cable is lowered too slowly, pulling the detection instrument and causing insufficient power. The guiding mechanism realizes the guidance of the optical cable into the pipeline, ensures that the optical cable will not fall out, avoids problems such as damage to the optical cable, and through the cooperation of the main wheel and the clamping mechanism, the problem of the difficulty of conveying the optical cable into the pipeline is effectively solved, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
[0017] Figure 1 This is a schematic diagram of the axial structure of a guide assisting device for an optical cable of a detection instrument used in pipeline detection according to an embodiment of the present invention;
[0018] Figure 2 This is a schematic diagram of the main structure of a guide assisting device for an optical cable of a detection instrument used in pipeline detection according to an embodiment of the present invention;
[0019] Figure 3 This is a side structural schematic diagram of a guide assisting device for an optical cable of a detection instrument used in pipeline detection according to an embodiment of the present invention;
[0020] Figure 4 This is a schematic cross-sectional structure diagram of a guide assisting device for an optical cable of a detection instrument used in pipeline detection according to an embodiment of the present invention;
[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of a main wheel of a guide assisting device for an optical cable of a detection instrument in pipeline detection according to an embodiment of the present invention;
[0022] Figure 6 This is a schematic diagram of the side view structure of a guide wheel of a guide assisting device for an optical cable of a detection instrument in pipeline detection according to an embodiment of the present invention;
[0023] Figure 7 This is a schematic cross-sectional structure diagram of a clamping mechanism of a guide assisting device for an optical cable of a detection instrument in pipeline detection according to an embodiment of the present invention;
[0024] The main component symbols are described as follows:
[0025] Frame 1;
[0026] Driving mechanism 2, motor base 201, motor 202, first coupling 203, reducer 204, second coupling 205;
[0027] Transmission mechanism 3, connecting shaft 301, first sprocket 302, second sprocket 303, rotating shaft 304, bearing seat 305, bearing 306;
[0028] Main wheel 4, inner groove 401, rubber 402, arc groove 403;
[0029] Clamping mechanism 5, assembly frame 501, assembly rod 502, clamping wheel seat 503, clamping wheel 504, threaded sleeve 505, threaded rod 506, dovetail twisting block 507, and limiting nut 508;
[0030] Guide mechanism 6, guide wheel frame 601, guide wheel 602, groove 603, guide line groove 604, arc-shaped slide groove 605. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0032] Embodiment 1, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a guiding assisting device for optical cables of detection instruments in pipeline detection is provided, wherein a driving mechanism 2 is installed at the outer bottom of a frame 1, a transmission mechanism 3 is connected to the power output end of the driving mechanism 2, the transmission mechanism 3 is installed in the frame 1, the transmission mechanism 3 is connected to a main wheel 4, the main wheel 4 is rotatably arranged in the frame 1, a plurality of clamping mechanisms 5 are installed on the outer side of the main wheel 4 of the frame 1, the plurality of clamping mechanisms 5 are evenly arranged in the circumferential direction of the main wheel 4, and a guiding mechanism 6 is installed at the output end of the main wheel 4 of the frame 1.
[0033] In this embodiment, when in use, the driving mechanism 2 provides power to drive the transmission mechanism 3 to move, and the transmission mechanism 3 drives the main wheel 4 to work, so that the main wheel 4 transports the optical cable. When the optical cable is transported on the main wheel 4, a number of clamping mechanisms 5 have a clamping effect on the optical cable to provide a more uniform assistance. After being output from the main wheel 4, the optical cable enters the guide mechanism 6, and the guide mechanism 6 guides and transports the optical cable to ensure that the optical cable can be transported and operated smoothly.
[0034] Among them, when in use, the speed of lowering the optical cable can be adjusted according to actual needs, avoiding the problem of too fast lowering of the optical cable, optical cable accumulation and curling, and too slow lowering of the optical cable, pulling the detection instrument, and causing insufficient power.
[0035] Embodiment 2, as Figure 1 , Figure 2 and Figure 3As shown, this embodiment adds the following structure on the basis of embodiment 1, the driving mechanism 2 includes a motor base 201 installed on the outside of the frame 1, a motor 202 is installed on the motor base 201, a power output end of the motor 202 is connected to a first coupling 203, the other side of the first coupling 203 is connected to a reducer 204, the power output end of the reducer 204 is connected to a second coupling 205, and the second coupling 205 is connected to the transmission mechanism 3.
[0036] In this embodiment, when in use, by starting the motor 202, the motor 202 drives the first coupling 203 to move, the first coupling 203 drives the reducer 204, the reducer 204 drives the second coupling 205, and the second coupling 205 drives the transmission mechanism 3 to move.
[0037] Among them, the motor 202 is steplessly speed-regulated and the optical cable lowering speed can be adjusted according to actual needs.
[0038] Embodiment 3, as Figure 3 As shown, this embodiment adds the following structure on the basis of embodiment 1, the transmission mechanism 3 includes a connecting shaft 301 connected to the second coupling 205, the connecting shaft 301 is rotatably set in the frame 1, a first sprocket 302 is installed on one side of the connecting shaft 301, the first sprocket 302 is connected to a chain, the other side of the chain is connected to a second sprocket 303, the second sprocket 303 is connected to a rotating shaft 304, the rotating shaft 304 is rotatably set in the frame 1, and the main wheel 4 is installed on the rotating shaft 304.
[0039] In this embodiment, when in use, the second coupling 205 drives the connecting shaft 301, the connecting shaft 301 drives the first sprocket 302, the first sprocket 302 drives the chain, the chain drives the second sprocket 303, the second sprocket 303 drives the rotating shaft 304, and the rotating shaft 304 drives the main wheel 4 to rotate, so that the main wheel 4 can operate.
[0040] Embodiment 4, as Figure 3 As shown, this embodiment adds the following structure on the basis of embodiment 3: bearing seats 305 are installed on both sides of the connecting shaft 301, the bottom of the bearing seats 305 is installed on the bottom of the frame 1, and bearings 306 are installed on both sides of the rotating shaft 304, and the bearings 306 are installed on the frame 1.
[0041] In this embodiment, when the connecting shaft 301 and the rotating shaft 304 rotate, the connecting shaft 301 rotates along the bearing seat 305, and the rotating shaft 304 rotates along the bearing 306, so that the connecting shaft 301 and the rotating shaft 304 can rotate stably.
[0042] Embodiment 5, as Figure 5As shown, this embodiment adds the following structure on the basis of embodiment 1: the outer ring of the main wheel 4 is provided with an inner groove 401 , a rubber 402 is installed in the inner groove 401 , and an arc groove 403 is provided on the outer side of the rubber 402 .
[0043] In this embodiment, when in use, the optical cable is embedded in the arc groove 403 in the rubber 402 under the effect of the pressing mechanism 5, so that the optical cable and the rubber 402 have a sufficient contact surface to provide friction for transportation.
[0044] Embodiment 6, as Figure 7 As shown, this embodiment adds the following structure on the basis of embodiment 1, the clamping mechanism 5 includes an assembly frame 501 installed on the frame 1, an assembly rod 502 is installed in the assembly frame 501, the assembly rod 502 is slidably connected to a clamping wheel seat 503, and a clamping wheel 504 is installed on the lower side of the clamping wheel seat 503.
[0045] In this embodiment, when in use, the clamping wheel 504 cooperates with the main wheel 4 so that the optical cable is clamped between the main wheel 4 and the clamping wheel 504, and the optical cable is transported downward by the rotation of the main wheel 4.
[0046] Embodiment 7, as Figure 7 As shown, this embodiment adds the following structure on the basis of embodiment 6, and the clamping wheel 504 is arranged in a planar structure. Such a structural design enables the clamping wheel 504 to better contact the optical cable and provide better force for assisting.
[0047] In this embodiment, when in use, since the wheel surface of the pressure wheel 504 is arranged in a planar structure, the pressure wheel 504 can better contact the optical cable and provide better force for assisting.
[0048] Embodiment 8, as shown in 7, this embodiment adds the following structure on the basis of embodiment 6, a threaded sleeve 505 is installed on the top side of the assembly frame 501, a threaded rod 506 is installed in the threaded sleeve 505, a dovetail twisting block 507 is installed on the top of the threaded rod 506, the bottom of the threaded rod 506 passes through the clamping wheel seat 503 and extends to the inner side thereof, and the threaded rod 506 is installed with limiting nuts 508 on the inner and outer sides of the clamping wheel seat 503.
[0049] In this embodiment, when in use, the clamping force can be adjusted according to the wire diameter of the optical cable. By rotating the dovetail twisting block 507, the dovetail twisting block 507 drives the threaded rod 506 to rotate in the threaded sleeve 505, so that the threaded rod 506 moves up and down along the threaded sleeve 505, thereby driving the limiting nut 508 at the bottom, and the limiting nut 508 drives the clamping wheel seat 503, and the clamping wheel seat 503 drives the clamping wheel 504 to adjust up and down to prevent the clamping wheel 504 and the main wheel 4 from being too loose, causing the optical cable to slip, and too tight, causing the optical cable to be easily damaged.
[0050] Embodiment 9, as Figure 4 and Figure 6 As shown, this embodiment adds the following structure on the basis of embodiment 1, the guide mechanism 6 includes a guide wheel frame 601 installed on the frame 1, guide wheels 602 are installed on the upper and lower sides of the guide wheel frame 601, a groove 603 is provided in the middle of the guide wheel 602, and the two sides of the upper and lower guide wheels 602 are in contact with each other.
[0051] In this embodiment, when in use, the optical cable is output from between the main wheel 4 and the clamping wheel 504 and enters between the upper and lower guide wheels 602 and is located in the groove 603. Since the two sides of the upper and lower guide wheels 602 fit together, the optical cable will not fall out from between the upper and lower guide wheels 602 when being transported, thereby ensuring the normal operation of the optical cable.
[0052] Embodiment 10, as Figure 1 and Figure 4 As shown, this embodiment adds the following structure on the basis of embodiment 1: a guide wire groove 604 is also installed on the guide wheel frame 601, and an arc-shaped slide groove 605 is provided on the guide wire groove 604.
[0053] In this embodiment, during use, the guide wire groove 604 can provide a supporting and guiding effect between the main wheel 4 and the guide wheel 602, further ensuring the normal operation of the optical cable.
[0054] The present invention achieves adjustment of the lowering speed of the optical cable, optical cable guidance and assistance through the coordinated use of the frame 1, the driving mechanism 2, the transmission mechanism 3, the main wheel 4, the clamping mechanism 5 and the guiding mechanism 6, thereby ensuring the orderly and efficient lowering of the optical cable, and providing an effective solution for lowering the optical cable into the pipeline in the pipeline detection industry.
[0055] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A guiding assisting device for optical cables of detection instruments in pipeline detection, characterized in that: The invention comprises a frame (1), a driving mechanism (2) is installed at the outer bottom of the frame (1), a power output end of the driving mechanism (2) is connected to a transmission mechanism (3), the transmission mechanism (3) is installed in the frame (1), the transmission mechanism (3) is connected to a main wheel (4), the main wheel (4) is rotatably arranged in the frame (1), the frame (1) is installed with a plurality of clamping mechanisms (5) on the outer side of the main wheel (4), the plurality of clamping mechanisms (5) are evenly arranged in the circumferential direction of the main wheel (4), and the frame (1) is installed with a guide mechanism (6) at the output end of the main wheel (4).
2. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 1, characterized in that: The driving mechanism (2) comprises a motor seat (201) mounted on the outside of the frame (1); a motor (202) is mounted on the motor seat (201); a power output end of the motor (202) is connected to a first coupling (203); a reducer (204) is connected to the other side of the first coupling (203); a second coupling (205) is connected to the power output end of the reducer (204); and the second coupling (205) is connected to the transmission mechanism (3).
3. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 2, characterized in that: The transmission mechanism (3) comprises a connecting shaft (301) connected to a second coupling (205); the connecting shaft (301) is rotatably arranged in a frame (1); a first sprocket (302) is mounted on one side of the connecting shaft (301); the first sprocket (302) is connected to a chain; the other side of the chain is connected to a second sprocket (303); the second sprocket (303) is connected to a rotating shaft (304); the rotating shaft (304) is rotatably arranged in the frame (1); and the main wheel (4) is mounted on the rotating shaft (304).
4. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 3, characterized in that: Bearing seats (305) are installed on both sides of the connecting shaft (301), and the bottom of the bearing seats (305) is installed on the bottom of the frame (1). Bearings (306) are installed on both sides of the rotating shaft (304), and the bearings (306) are installed on the frame (1).
5. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 4, characterized in that: The outer ring of the main wheel (4) is provided with an inner groove (401), a rubber (402) is installed in the inner groove (401), and an arc groove (403) is provided on the outer side of the rubber (402).
6. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 5, characterized in that: The clamping mechanism (5) comprises an assembly frame (501) mounted on a frame (1), an assembly rod (502) being mounted inside the assembly frame (501), the assembly rod (502) being slidably connected to a clamping wheel seat (503), and a clamping wheel (504) being mounted on the lower side of the clamping wheel seat (503).
7. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 6, characterized in that: The pressing wheel (504) is arranged in a planar structure.
8. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 7, characterized in that: A threaded sleeve (505) is installed on one side of the top of the assembly frame (501), a threaded rod (506) is installed in the threaded sleeve (505), a dovetail twisting block (507) is installed on the top of the threaded rod (506), the bottom of the threaded rod (506) passes through the clamping wheel seat (503) and extends to the inside thereof, and the threaded rod (506) is installed with limiting nuts (508) on both the inside and outside of the clamping wheel seat (503).
9. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 8, characterized in that: The guide mechanism (6) comprises a guide wheel frame (601) mounted on the frame (1), guide wheels (602) being mounted on the upper and lower sides of the guide wheel frame (601), a groove (603) being arranged in the middle of the guide wheel (602), and the two sides of the guide wheel (602) on the upper and lower sides being in contact with each other.
10. The guiding assisting device for optical cables of detection instruments used in pipeline detection according to claim 9, characterized in that: A guide wire groove (604) is also installed on the guide wheel frame (601), and an arc-shaped sliding groove (605) is provided on the guide wire groove (604).