Spraying dust falling device for highway engineering construction

By designing a spray dust reduction device including a mobile cart, a telescopic member and a spray member, the problem of limitations in the spray range and angle adjustment in the prior art is solved, flexible adjustment of height and angle is achieved, and the effect of spray dust reduction and the portability of the device are improved.

CN119593339APending Publication Date: 2025-03-11TIBET JIAOTONG HIGHWAY ENGINEERING PROJECT CONSTRUCTION MANAGEMENT CO LTD
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Patent Information

Application Number
CN202411541471.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing spray dust reduction device has limitations in spray range and angle adjustment, and it is impossible to effectively adjust the spray height and pitch angle, resulting in limited spray range.

Method used

A spray dust reduction device including a mobile car, a telescopic member and a spray member is designed. The water flow is driven into the telescopic member through the water pump, so as to adjust the height of the spraying member; the motor drives the rotating seat and the nozzle to adjust the rotation and pitch angle, expanding the spraying range and flexibility.

Benefits of technology

It realizes flexible adjustment of the spray range, improves the effect of spraying dust reduction, and reduces the device volume by retracting and telescopic joints when not in use, for easy storage.

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Abstract

The invention relates to the technical field of dust suppression, and discloses a spraying dust suppression device for highway engineering construction, which comprises a moving trolley, a spraying dust suppression mechanism is arranged on the moving trolley, and the spraying dust suppression mechanism comprises a telescopic component, a spraying component arranged at the upper end of the telescopic component, and a water pump and a water tank arranged on the moving trolley; according to the scheme, water can be driven by the water pump to flow into the telescopic joint to adjust the spraying height, the spraying component is driven by the first motor to rotate around the axis of the telescopic joint to adjust the spraying direction, and the spraying pipe is driven by the second motor to deflect up and down in a reciprocating mode around the rotating shaft to adjust the spraying pitch angle. By adjusting the spraying height, the spraying direction and the spraying pitching angle, the spraying range is adjusted, adjustment is wider, the using effect of spraying dust fall can be better improved, meanwhile, when the spraying component rotates, under the action of centrifugal force, sprayed water can be farther away from the telescopic joint, and therefore the spraying range can be further widened.
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Description

Technical Field

[0001] The invention relates to the technical field of dust reduction, and in particular to a spraying dust reduction device for highway engineering construction. Background Art

[0002] During highway construction, a large amount of dust will inevitably be generated. Based on environmental protection construction requirements and to provide construction workers with a good construction environment, dust suppression is generally required at the construction site. The most common method of dust suppression is to spray water on the construction site to capture dust in the air and make it settle to achieve the purpose of dust reduction.

[0003] Based on spraying dust reduction, some existing technologies have been found after searching, and they are introduced one by one:

[0004] First, the Chinese utility model patent with authorization announcement number CN216726446U discloses a spraying dust suppression device for highway pavement construction. The spraying range of the nozzle is increased by rotating the movable plate back and forth, and the angle is adjusted as needed. However, the height of the nozzle cannot be adjusted, and it can only spray upward from the bottom. The spraying has limitations. In addition, the angle adjustment of the nozzle refers to the pitch angle adjustment, that is, it can only spray on one side, which needs to be improved.

[0005] Secondly, the Chinese utility model patent with authorization announcement number CN221267545U discloses a dust suppression device for highway construction. Although the height of the water mist spraying mechanism can be adjusted by a screw, the height of the screw itself cannot be adjusted, and the size is large, which is not conducive to storage. In addition, although the atomizing nozzle can be rotated by a support rod to increase the spraying range of the atomizing nozzle, the pitch angle of the atomizing nozzle cannot be adjusted, which needs to be improved.

[0006] Third, the Chinese invention patent with application publication number CN118105793A discloses an environmentally friendly dust suppression device for highway pavement construction. Although it can drive the dust suppression nozzle to swing left and right and up and down, its height cannot be adjusted and the spraying range is also limited, which needs to be improved.

[0007] Based on the above, the present invention proposes a spraying dust reduction device for highway engineering construction. Summary of the invention

[0008] In order to solve the problem mentioned in the above background that the spraying range of water is limited and needs to be improved, the present invention provides a spraying dust suppression device for highway engineering construction.

[0009] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows.

[0010] A spraying dust reduction device for highway engineering construction comprises a mobile trolley, on which a spraying dust reduction mechanism is arranged, the spraying dust reduction mechanism comprises a telescopic member and a spraying member arranged at the upper end of the telescopic member, a water pump and a water tank arranged on the mobile trolley, the water tank contains water, the water pump is used to draw the water in the water tank to flow toward the telescopic member or the spraying member, when flowing into the telescopic member, the telescopic member can be stretched out, the height of the spraying member can be increased, when flowing to the spraying member, it is used to realize spraying dust reduction, the spraying member can rotate around the telescopic member and can change the pitch angle.

[0011] As a further improvement and optimization of the present invention, the telescopic member includes a rotating seat arranged vertically and rotatably mounted on the moving trolley, and the rotating seat and a motor arranged on the moving trolley are powered by a power transmission member, and the transmission ratio of the power transmission member is greater than one.

[0012] As a further improvement and optimization of the present invention, the telescopic member also includes a telescopic joint, and a plurality of telescopic joints are arranged in an array along the vertical direction. The telescopic joint is vertically arranged and has a cylindrical shape with upper and lower ends opened. The upper open end of the telescopic joint is provided with a built-in step, and the lower open end of the telescopic joint is provided with an external step. Among the two adjacent telescopic joints, the external step of the telescopic joint located at the upper end is sleeved in the telescopic joint located at the lower end, and an air hole is opened on the built-in step;

[0013] There are three types of telescopic joints, namely a bottom telescopic joint, a top telescopic joint and a middle telescopic joint located between the two. The bottom telescopic joint and the top telescopic joint are each provided with one, the bottom telescopic joint is coaxially fixedly connected to the rotating seat, and the upper end of the top telescopic joint is connected to the spraying component.

[0014] As a further improvement and optimization of the present invention, the liquid inlet end of the water pump is connected to the water tank through a liquid inlet pipe, the liquid outlet end of the water pump is connected to the liquid outlet pipe, the bottom of the rotating seat is provided with a side hole and a core hole connected to the bottom expansion joint, the lower opening of the side hole is extended with a connecting side pipe, the core hole is coaxial with the bottom expansion joint, the lower opening of the core hole is extended with a connecting core pipe, the bottom of the connecting side pipe is connected to valve pipe one through a rotating joint one, the bottom of the connecting core pipe is connected to valve pipe two through a rotating joint two, a switching valve is arranged between valve pipe one, valve pipe two and the liquid outlet pipe, and the switching valve is used to connect the liquid outlet pipe with valve pipe one or valve pipe two.

[0015] As a further improvement and optimization of the present invention, the spraying component includes a connecting bracket arranged at the upper end of the top telescopic joint, a nozzle is rotatably mounted on the connecting bracket, and a rotating shaft formed at the rotating mounting position is horizontally arranged, the nozzle and the rotating shaft are vertically arranged, and the rotating shaft forms a power connection with a motor 2 arranged on the connecting bracket.

[0016] As a further improvement and optimization of the present invention, a liquid outlet nozzle is arranged at the lowest point of the outer circumferential surface of the nozzle, and a liquid inlet nozzle is also arranged on the outer circumferential surface of the nozzle, and the liquid inlet nozzle is connected to the upper orifice of the core hole through a connecting hose.

[0017] As a further improvement and optimization of the present invention, a plurality of liquid outlet nozzles are arranged in an array along the axial center line direction of the nozzle pipe, and an atomizing nozzle is arranged at the end of the liquid outlet nozzle.

[0018] As a further improvement and optimization of the present invention, a weighted ball is provided at one end of the nozzle, and the weighted ball and the liquid outlet nozzle are respectively located on both sides of the rotating shaft.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] This solution can adjust the spraying range. Specifically, by driving water to flow into the telescopic joint through a water pump, the height adjustment of the spraying component can be achieved. By driving the rotating seat to rotate through motor one, the spraying component rotates around the axis of the telescopic joint. By driving the spray pipe to reciprocate up and down around the rotating shaft through motor two, the pitch angle of the spraying component is adjusted. By adjusting the spraying height, spraying direction and spraying pitch angle, the adjustment of the water spraying range can be achieved. The adjustment is more extensive and can further improve the use effect of spraying and dust reduction. At the same time, when the spraying component rotates, under the action of centrifugal force, the sprayed water can be moved farther away from the telescopic joint, that is, the spraying range can be further improved through the rotation speed of motor one.

[0021] After the spraying and dust reduction is finished, the drain valve arranged on the rotating seat and connected to the bottom telescopic joint is opened to discharge the water in the telescopic joint, thereby retracting the telescopic joint and lowering the spraying component. When not in use, the volume of the device can be reduced, making it more convenient to store. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the mobile trolley and the bottom telescopic joint;

[0024] Figure 3 It is a schematic diagram of a water pump, a rotating seat and a bottom expansion joint;

[0025] Figure 4 It is a cross-sectional view of the rotating seat and the bottom telescopic joint;

[0026] Figure 5 is a cross-sectional view of the telescopic member;

[0027] Figure 6 is a schematic diagram of a spraying component;

[0028] Figure 7An exploded view of the spraying components.

[0029] The reference numerals in the accompanying drawings are:

[0030] 100. Mobile trolley; 101. Telescopic member; 1011. Rotating seat; 1012. Bottom telescopic joint; 1013. Connecting side pipe; 1014. Connecting core pipe; 1015. Middle telescopic joint; 1016. Top telescopic joint; 102. Spraying member; 103. Water pump; 104. Switching valve; 105. Motor 1; 106. Power transmission member; 107. Connecting hose; 108. Connecting bracket; 109. Spray pipe; 1091. Liquid inlet nozzle; 1092. Liquid outlet nozzle; 110. Rotating shaft; 111. Motor 2; 112. Counterweight ball. DETAILED DESCRIPTION

[0031] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0032] Reference Figure 1-Figure 7 A spraying dust suppression device for highway engineering construction includes a mobile vehicle 100. The mobile vehicle 100 adopts the existing technology and can be controlled by the staff to move, thereby moving with the device, which will not be described in detail.

[0033] The mobile vehicle 100 is provided with a spraying dust reduction mechanism for spraying and reducing dust in the air, and the spraying range is adjustable, including the spraying direction, the spraying area and the spraying height.

[0034] The spraying and dust reduction mechanism includes a telescopic member 101 and a spraying member 102 arranged at the upper end of the telescopic member 101, a water pump 103 and a water tank arranged on the mobile vehicle 100. The water tank contains water, and the water pump 103 is used to pull the water in the water tank to flow toward the telescopic member 101 or the spraying member 102. When flowing into the telescopic member 101, the telescopic member 101 can be stretched, thereby increasing the height of the spraying member 102. When flowing toward the spraying member 102, it is spraying and dust reduction. At the same time, the spraying member 102 can rotate around the telescopic member 101 and can change the pitch angle, thereby adjusting the spraying range.

[0035] Reference Figure 2-5 The telescopic member 101 includes a rotating seat 1011 which is vertically arranged and rotatably mounted on the moving trolley 100. The rotating seat 1011 is connected to a motor 105 arranged on the moving trolley 100 through a power transmission member 106. In a preferred embodiment, the transmission ratio of the power transmission member 106 is greater than one, which is a reduction transmission.

[0036] The telescopic member 101 also includes a telescopic joint, and a plurality of telescopic joints are arranged in an array along the vertical direction. The telescopic joints are in the shape of a cylinder arranged vertically and open at both ends. The upper open end of the telescopic joint is provided with a built-in step, and the lower open end of the telescopic joint is provided with an external step. Among the two adjacent telescopic joints, the external step of the upper telescopic joint is sleeved in the lower telescopic joint, and the upper telescopic joint is prevented from detaching from the lower telescopic joint by the cooperation of the external step of the upper telescopic joint and the built-in step of the lower telescopic joint. In addition, air holes are provided on the built-in steps for gas flow when the telescopic joint moves, so as to avoid interference with the movement of the telescopic joint.

[0037] There are three types of telescopic joints, namely a bottom telescopic joint 1012, a top telescopic joint 1016 and a middle telescopic joint 1015 located therebetween, wherein one bottom telescopic joint 1012 and one top telescopic joint 1016 are each provided with one, the bottom telescopic joint 1012 is coaxially fixedly connected to the rotating seat 1011, and the upper end of the top telescopic joint 1016 is connected to the spraying component 102.

[0038] Reference Figure 3 and Figure 4 The liquid inlet end of the water pump 103 is connected to the water tank through a liquid inlet pipe, and the liquid outlet end of the water pump 103 is connected to a liquid outlet pipe.

[0039] A side hole and a core hole are provided at the bottom of the rotating seat 1011, and both are connected to the bottom expansion joint 1012, wherein a connecting side tube 1013 is extended from the lower hole opening of the side hole, the core hole is coaxial with the bottom expansion joint 1012, a connecting core tube 1014 is extended from the lower hole opening of the core hole, the bottom of the connecting side tube 1013 is connected to valve pipe one through rotating joint one, and the bottom of the connecting core tube 1014 is connected to valve pipe two through rotating joint two.

[0040] A switching valve 104 is provided between valve pipeline 1, valve pipeline 2 and the liquid outlet pipe. The switching valve 104 is used to connect the liquid outlet pipe with valve pipeline 1 or valve pipeline 2, which can be realized by the existing technology and will not be described in detail.

[0041] When the water pump 103 is running to draw water into the bottom expansion joint 1012, as the water continues to flow in, it will push the remaining expansion joints except the bottom expansion joint 1012 to expand, so that the upper end of the top expansion joint 1016 becomes higher, that is, the spraying member 102 becomes higher;

[0042] When the drain valve disposed on the rotating seat 1011 and connected to the bottom telescopic joint 1012 is opened, the water in the telescopic joint can be discharged, thereby retracting the telescopic joint and lowering the spraying member 102. When not in use, the volume of the device can be reduced for easier storage.

[0043] Reference Figure 4 , Figure 6 and Figure 7 The spraying component 102 includes a connecting bracket 108 arranged at the upper end of the top telescopic joint 1016, a nozzle 109 is rotatably mounted on the connecting bracket 108, and a rotating shaft 110 formed at the rotating mounting position is arranged horizontally, the nozzle 109 and the rotating shaft 110 are arranged vertically, and the rotating shaft 110 is dynamically connected to a second motor 111 arranged on the connecting bracket 108. The second motor 111 can drive the rotating shaft 110 to rotate, thereby changing the pitch angle of the nozzle 109.

[0044] A liquid outlet nozzle 1092 is arranged at the lowest point of the outer circumferential surface of the nozzle 109, and a plurality of liquid outlet nozzles 1092 are arranged in an array along the axial direction of the nozzle 109. In addition, a liquid inlet nozzle 1091 is also arranged on the outer circumferential surface of the nozzle 109, and the liquid inlet nozzle 1091 is connected to the upper orifice of the core hole by a connecting hose 107. The operation of the water pump 103 can draw water into the nozzle 109, and then output it to the outside through the liquid outlet nozzle 1092.

[0045] In a preferred embodiment, an atomizing nozzle is provided at the end of the liquid outlet nozzle 1092, which is not shown in the figure. Its significance is that the atomizing nozzle can spray water outward in an atomized manner, and the dust reduction effect is better.

[0046] In a preferred embodiment, the two ends of the nozzle 109 are respectively located on both sides of the rotating shaft 110, and a counterweight ball 112 is provided at one end of the nozzle 109. The counterweight ball 112 and the liquid outlet nozzle 1092 are respectively located on both sides of the rotating shaft 110. The significance of this is that the counterweight ball 112 plays a role of gravity balance to prevent the mobile cart 100 from tipping over after the height of the spraying component 102 is increased.

[0047] Working principle of the present invention:

[0048] The switching valve 104 connects the connecting side pipe 1013 with the liquid outlet pipe, and the water pump 103 is running to draw water into the bottom expansion joint 1012. As the water continues to flow in, it pushes the remaining expansion joints except the bottom expansion joint 1012 to expand, so that the upper end of the top expansion joint 1016 becomes higher, and the spraying member 102 becomes higher;

[0049] When the spraying member 102 reaches the preset height, the switching valve 104 connects the connecting core tube 1014 with the liquid outlet pipe, and the operation of the water pump 103 can draw water into the nozzle 109, and then output it outward through the liquid outlet nozzle 1092. At the same time, the motor 105 drives the rotating seat 1011 to rotate, and the motor 2 111 drives the nozzle 109 to reciprocate up and down around the rotating shaft 110, so as to adjust the spraying range. Of course, according to the actual situation, when it is necessary to continuously spray and reduce dust over a large area, the motor 105 and the motor 2 111 are continuously started. When it is necessary to spray and reduce dust at a certain place, after the spraying range is adjusted, the current spraying range is kept unchanged;

[0050] After the spraying and dust reduction is completed, the drain valve arranged on the rotating seat 1011 and connected to the bottom telescopic joint 1012 is opened to discharge the water in the telescopic joint, thereby retracting the telescopic joint and lowering the spraying component 102. When not in use, the volume of the device can be reduced, making it more convenient to store.

[0051] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A spraying dust suppression device for highway engineering construction, comprising a mobile vehicle (100), characterized in that: The mobile trolley (100) is provided with a spraying dust reduction mechanism, which comprises a telescopic member (101), a spraying member (102) arranged at the upper end of the telescopic member (101), a water pump (103) and a water tank arranged on the mobile trolley (100); the water tank contains water; the water pump (103) is used to draw the water in the water tank to flow toward the telescopic member (101) or the spraying member (102); when the water flows into the telescopic member (101), the telescopic member (101) can be extended, and the height of the spraying member (102) can be increased; when the water flows into the spraying member (102), the water is used to achieve spraying dust reduction; the spraying member (102) can rotate around the telescopic member (101) and can change the pitch angle.

2. A spraying dust suppression device for highway engineering construction according to claim 1, characterized in that: The telescopic member (101) comprises a rotating seat (1011) which is arranged vertically and rotatably mounted on the moving trolley (100); the rotating seat (1011) and a motor (105) arranged on the moving trolley (100) are connected to each other in a power transmission member (106); and the transmission ratio of the power transmission member (106) is greater than one.

3. A spraying dust suppression device for highway engineering construction according to claim 2, characterized in that: The telescopic member (101) further comprises a telescopic joint, wherein a plurality of the telescopic joints are arranged in an array along the vertical direction, the telescopic joints are vertically arranged and cylindrically shaped with upper and lower ends being open, the upper open end of the telescopic joint is provided with an internal step, and the lower open end of the telescopic joint is provided with an external step, and of two adjacent telescopic joints, the external step of the upper telescopic joint is sleeved in the lower telescopic joint, and an air hole is provided on the internal step; There are three types of telescopic joints, namely a bottom telescopic joint (1012), a top telescopic joint (1016) and a middle telescopic joint (1015) located therebetween. The bottom telescopic joint (1012) and the top telescopic joint (1016) are each provided with one, the bottom telescopic joint (1012) and the rotating seat (1011) are coaxially fixedly connected, and the upper end of the top telescopic joint (1016) is connected to the spraying component (102).

4. A spraying dust suppression device for highway engineering construction according to claim 3, characterized in that: The liquid inlet end of the water pump (103) is connected to the water tank via a liquid inlet pipe, the liquid outlet end of the water pump (103) is connected to a liquid outlet pipe, a side hole and a core hole connected to a bottom expansion joint (1012) are provided at the bottom of the rotating seat (1011), a connecting side pipe (1013) is extended from the lower opening of the side hole, the core hole is coaxial with the bottom expansion joint (1012), a connecting core pipe (1014) is extended from the lower opening of the core hole, the bottom of the connecting side pipe (1013) is connected to valve pipe one via a rotating joint one, the bottom of the connecting core pipe (1014) is connected to valve pipe two via a rotating joint two, a switching valve (104) is provided between valve pipe one, valve pipe two and the liquid outlet pipe, and the switching valve (104) is used to connect the liquid outlet pipe to valve pipe one or valve pipe two.

5. A spraying dust suppression device for highway engineering construction according to claim 4, characterized in that: The spraying member (102) comprises a connecting bracket (108) arranged at the upper end of the top telescopic joint (1016), a nozzle (109) is rotatably mounted on the connecting bracket (108), and a rotating shaft (110) formed at the rotating mounting position is arranged horizontally, the nozzle (109) and the rotating shaft (110) are arranged vertically, and the rotating shaft (110) and a second motor (111) arranged on the connecting bracket (108) form a power connection.

6. A spraying dust suppression device for highway engineering construction according to claim 5, characterized in that: A liquid outlet nozzle (1092) is provided at the lowest point of the outer circumferential surface of the nozzle (109), and a liquid inlet nozzle (1091) is also provided on the outer circumferential surface of the nozzle (109). The liquid inlet nozzle (1091) is connected to the upper orifice of the core hole via a connecting hose (107).

7. A spraying dust suppression device for highway engineering construction according to claim 6, characterized in that: A plurality of liquid outlet nozzles (1092) are arranged in an array along the axis direction of the nozzle pipe (109), and an atomizing nozzle is arranged at the end of the liquid outlet nozzle (1092).

8. A spraying dust suppression device for highway engineering construction according to claim 6, characterized in that: A weighted ball (112) is disposed at one end of the nozzle (109), and the weighted ball (112) and the liquid outlet nozzle (1092) are respectively located on two sides of the rotating shaft (110).

Citation Information

Patent Citations

  • Environment-friendly dust falling device for highway pavement construction

    CN118105793A

  • Dust falling device for highway construction

    CN221267545U