Equipment management system based on data acquisition

Abstract

The invention relates to an equipment management system based on data acquisition, which is applied to the field of control systems, and comprises an equipment management processing unit and equipment ends, and adopts cooperation of a multi-layer equipment data acquisition unit, a lower-level equipment verification unit and each equipment end, so that on one hand, data acquisition steps are effectively simplified; the complexity of data collection and the single-time transmission data volume are reduced, the processing difficulty and operation burden of a subsequent equipment management processing unit on the collected data are effectively reduced, the operation efficiency of the equipment management system is improved, meanwhile, the accuracy of equipment management can be effectively improved, on the other hand, the accuracy of the collected data can be effectively improved, and the user experience is improved. According to the method, the collected data are verified by utilizing the mutual relationship of the equipment ends, so that the accuracy and effectiveness of the collected data are effectively ensured, and the economical efficiency of the application of the equipment management system can be effectively promoted while the construction cost of the equipment management system is reduced.

Description

Technical Field

[0001] The present invention relates to an equipment management system, and in particular to an equipment management system based on data acquisition and applied in the field of control systems. Background Art

[0002] The equipment management system is a comprehensive software platform that integrates equipment information management, operation status monitoring, maintenance and troubleshooting. The equipment management system is a human-led, integrated human-machine system that uses computer hardware, software, network equipment, communication equipment and other office equipment to collect, transmit, process, store, update and maintain information, with the purpose of strategic competition and efficiency improvement, and supports high-level decision-making, middle-level control and grassroots operations.

[0003] The role of data collection in the equipment management system is multifaceted. It is of great significance to improve production efficiency, optimize production processes, reduce costs, and enhance corporate competitiveness. Through real-time analysis of these data, the system can promptly discover potential problems with the equipment and issue early warnings to avoid production interruptions and losses caused by equipment failures. Through in-depth analysis of production data, enterprises can also discover bottlenecks and inefficient links in the production process, and then take targeted measures to optimize and improve production efficiency.

[0004] In order to ensure the effectiveness of data collection and monitoring of equipment, the equipment management system in the prior art often sets up a relatively complex process, including data collection, data verification, access security assurance, data collection security assurance, and verification and calibration of the collector. Although these processes guarantee the accuracy and effectiveness of equipment data collection to a certain extent, they also bring a series of problems. Overly complex data collection processes not only reduce the efficiency of data processing of the equipment management system, but also increase the operating burden of the system, thereby reducing the system response speed, and ultimately leading to an increase in the application cost of the equipment management system. Summary of the invention

[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that in the process of ensuring the accuracy, effectiveness and security of data collection, the existing equipment management system reduces processing efficiency and increases operating burden and application cost due to complex processes.

[0006] In order to solve the above problems, the present invention provides a device management system based on data acquisition, including a device management processing unit and a device end, wherein the input end of the device management processing unit is connected to a device data setting unit, a multi-layer device data acquisition unit and a lower-level device verification unit, the output end of the device management processing unit is connected to a device control unit, a device data output display unit and an abnormal warning unit, and the output end of the multi-layer device data acquisition unit is also connected to a signal of a lower-level device verification unit; The input end of the device data setting unit is connected to the USB socket signal set on the device management platform, the output end of the device data output display unit is connected to the display signal set on the device management platform, and the output end of the abnormal warning unit is connected to the alarm signal set on the device end and the device management platform respectively; The device end includes a bottom-layer device end, a middle-layer device end and a high-layer device end. The output end of the bottom-layer device end cooperates with the middle-layer device end, and the output end of the middle-layer device end cooperates with the high-layer device end. The input end of the multi-layer device data acquisition unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signals, the input end of the lower-level device verification unit is respectively connected to the middle-layer device end and the high-layer device end signals, and the output end of the device control unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signals.

[0007] In the above-mentioned equipment management system based on data acquisition, on the one hand, it effectively simplifies the data acquisition steps, reduces the complexity of the collected data and the amount of data transmitted at a single time, reduces the system computing burden and data transmission pressure; on the other hand, it can effectively improve the accuracy of the collected data, utilize the relationship between the device ends, verify the collected data, promote the accuracy of the equipment management system's control of the equipment, and effectively promote the economy of the equipment management system application.

[0008] As a supplement to the present application, the multi-layer device data acquisition unit includes a multi-layer shunt acquisition processing module, the input end of the multi-layer shunt acquisition processing module is connected to the bottom-layer device data acquisition module, the middle-layer device data acquisition module and the high-layer device data acquisition module, and the output end of the multi-layer shunt acquisition processing module is connected to the multi-layer data transmission module; The input end of the bottom-level device data acquisition module is connected to the bottom-level device end signal, the input end of the middle-level device data acquisition module is connected to the middle-level device end signal, the input end of the high-level device data acquisition module is connected to the high-level device end signal, and the output end of the multi-layer data transmission module is respectively connected to the device management processing unit and the lower-level device verification unit signal.

[0009] As a supplement to the present application, the bottom-level device data acquisition module can collect and transmit data on the bottom-level device side, the middle-level device data acquisition module can collect and transmit data on the middle-level device side, the high-level device data acquisition module can collect and transmit data on the high-level device side, and the multi-layer diversion acquisition and processing module can perform group diversion processing on the received bottom-level device side data, middle-level device side data and high-level device side data, and perform group diversion packaging, and transmit the grouped diversion packaged data through the multi-layer data transmission module to ensure the independence of data transmission on each device side.

[0010] As a further improvement of the present application, a verification component is provided on the high-level device end, and a real-time data collector and a verification data collector respectively cooperating with the verification component are also provided on the high-level device end, and the input ends of the multi-layer device data collection unit and the lower-level device verification unit are both connected to the real-time data collector signal through the verification component; The input end of the device management processing unit is also connected to a high-level device verification unit, and the input end of the high-level device verification unit is connected to the verification data collector signal through the verification component. The output end of the device management processing unit is also connected to the verification control unit, and the output end of the verification control unit is connected to the verification component signal.

[0011] As a further improvement and supplement to the present application, the verification component includes a verification cylinder, a right trigger base plate is fixedly connected to the right inner wall of the verification cylinder, a right verification guide ring located on the left side of the right trigger base plate is fixedly connected inside the verification cylinder, a right drive sleeve is fixedly connected to the left side of the right trigger base plate, a verification trigger block located on the left side of the right verification guide ring is fixedly connected to the left side of the right drive sleeve, and a right auxiliary elastic member of a sliding sleeve arranged on the outside of the right drive sleeve is fixedly connected between the right trigger base plate and the verification trigger block, a right guide extension block extending to the outside of the verification cylinder is fixedly connected to the lower end of the right verification guide ring, and the right guide extension block is connected to the real-time data collector through a wire.

[0012] As a further improvement and supplement to the present application, a left trigger base plate is fixedly connected to the left inner wall of the verification cylinder, a left verification guide ring located on the right side of the left trigger base plate is fixedly connected inside the verification cylinder, and the left verification guide ring is located on the left side of the verification trigger block, a left drive sleeve is fixedly connected to the right end of the left trigger base plate, and the right end of the left drive sleeve is fixedly connected to the verification trigger block, a left auxiliary elastic member slidingly sleeved on the outside of the left drive sleeve is also fixedly connected between the left trigger base plate and the verification trigger block, a left guide extension block extending to the outside of the verification cylinder is fixedly connected to the lower end of the left verification guide ring, and the left guide extension block is connected to the verification data collector through a wire.

[0013] As a further improvement supplement to the present application, the right end of the right trigger base plate is fixedly connected to a right drive tube connected to the right drive sleeve, and the right end of the right drive tube extends to the outside of the verification cylinder, the left end of the left trigger base plate is fixedly connected to a left drive tube connected to the left drive sleeve, and the left end of the left drive tube extends to the outside of the verification cylinder, a drive structure is arranged between the right drive tube and the left drive tube, and the output end of the verification control unit is connected to the drive structure signal.

[0014] As a further improvement of the present application, the output end of the device management processing unit is also connected to a redundant control unit, and the output end of the redundant control unit is connected to the drive structure signal. After the redundant control unit is started, the input ends of the multi-layer device data acquisition unit and the lower-level device verification unit are both connected to the verification data collector signal through the verification component.

[0015] As a further improvement of the present application, the driving structure includes a balanced driving cylinder arranged at the rear side of the verification cylinder, and the left and right ends of the balanced driving cylinder are fixedly connected with balanced driving pipes connected thereto, the balanced driving pipe located on the right side is sealed and connected to the right driving pipe through a pipeline, and the balanced driving pipe located on the left side is sealed and connected to the left driving pipe through a pipeline; A balanced driving plate is provided in a sealing and sliding manner in the balanced driving cylinder, an electromagnetic driving ring is fixedly connected to the right end of the balanced driving plate and the right inner wall of the balanced driving cylinder, a plurality of evenly distributed isolation elastic parts are fixedly connected between the two electromagnetic driving rings, and a buffer elastic part is fixedly connected between the left end of the balanced driving plate and the left inner wall of the balanced driving cylinder; The output ends of the verification control unit and the redundant control unit are both connected to the electromagnetic drive ring signal.

[0016] In summary, through the cooperation of multi-layer device data acquisition units, lower-level device verification units and each device end, on the one hand, the data acquisition steps are effectively simplified, the complexity of the collected data and the amount of data transmitted at a single time are reduced, and the difficulty and computational burden of processing the collected data by the subsequent device management processing unit are effectively reduced. While improving the operating efficiency of the equipment management system, it can also effectively promote the accuracy of equipment management. On the other hand, it can effectively improve the accuracy of the collected data, and use the relationship between the device ends to verify the collected data, effectively ensuring the accuracy and effectiveness of the collected data. While reducing the cost of setting up the equipment management system, it can also effectively promote the economy of the application of the equipment management system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a control logic diagram of the device management system for the first to third implementation modes of this application; Figure 2 This is a topological diagram of the coordination between the device management system and the device end in the first to third implementation modes of the present application; Figure 3This is a flow chart of data collection and verification of the equipment management system in the first to third implementation modes of this application; Figure 4 Axonometric diagram of optional components of the second and third embodiments of the present application; Figure 5 Exploded diagram of optional components of the second and third embodiments of the present application; Figure 6 This is a front cross-sectional view of the optional components of the second and third embodiments of the present application when the real-time data collector is triggered and turned on; Figure 7 This is a front cross-sectional view of the optional component triggering the conduction verification data collector of the second and third implementation modes of the present application; Figure 8 This is a flow chart of the cooperation between the optional components of the second and third implementation modes of the present application and the verification control unit and the redundant control unit.

[0018] Description of the numbers in the figure: 1 verification cylinder, 11 right verification guide ring, 12 left verification guide ring, 13 right guide extension block, 14 left guide extension block, 2 verification trigger block, 21 right trigger base plate, 22 left trigger base plate, 23 right auxiliary elastic member, 24 left auxiliary elastic member, 3 right drive sleeve, 31 right drive tube, 4 left drive sleeve, 41 left drive tube, 5 balanced drive cylinder, 51 balanced drive tube, 52 balanced drive plate, 6 electromagnetic drive ring, 61 isolation elastic member, 7 buffer elastic member. DETAILED DESCRIPTION

[0019] The following is a detailed description of three implementation methods of the present application in conjunction with the accompanying drawings.

[0020] The first implementation method: Figure 1 - Figure 3 The device management system based on data collection is shown, which includes a device management processing unit and a device end. The input end of the device management processing unit is connected to a device data setting unit, a multi-layer device data collection unit and a lower-level device verification unit. The output end of the device management processing unit is connected to a device control unit, a device data output display unit and an abnormal warning unit. The output end of the multi-layer device data collection unit is also connected to a signal of a lower-level device verification unit. The input end of the device data setting unit is connected to the USB socket signal set on the device management platform, the output end of the device data output display unit is connected to the display signal set on the device management platform, and the output end of the abnormal warning unit is connected to the alarm signal set on the device end and the device management platform respectively; The device end includes a bottom-layer device end, a middle-layer device end and a high-layer device end. The output end of the bottom-layer device end cooperates with the middle-layer device end, and the output end of the middle-layer device end cooperates with the high-layer device end. The input end of the multi-layer device data acquisition unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signal, the input end of the lower-level device verification unit is respectively connected to the middle-layer device end and the high-layer device end signal, and the output end of the device control unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signal. Through the cooperation of the multi-layer device data acquisition unit, the lower-level device verification unit and each device end, on the one hand, the data collection steps are effectively simplified, the complexity of the collected data and the amount of data transmitted at a single time are reduced, and the processing difficulty and calculation burden of the subsequent device management processing unit on the collected data are effectively reduced. While improving the operating efficiency of the equipment management system, it can also effectively promote the accuracy of equipment management. On the other hand, It can effectively improve the accuracy of collected data, verify the collected data by utilizing the relationship between the equipment ends, effectively ensure the accuracy and validity of the collected data, and reduce the cost of setting up the equipment management system while effectively promoting the economy of the equipment management system application. By grouping and managing the equipment ends in advance according to their properties, it can effectively divert and transmit the collected data on the equipment ends, avoiding data disorder and data jams caused by excessive data transmission. At the same time, it can effectively reduce the difficulty of the equipment management system to collect and analyze data on the equipment end, improve the operating efficiency of the equipment management end, and promote the timeliness and effectiveness of its monitoring and protection of the equipment end.

[0021] Figure 1 - Figure 3 The multi-layer device data acquisition unit includes a multi-layer shunt acquisition processing module, the input end of the multi-layer shunt acquisition processing module is connected to the bottom layer device data acquisition module, the middle layer device data acquisition module and the high layer device data acquisition module, and the output end of the multi-layer shunt acquisition processing module is connected to the multi-layer data transmission module; The input end of the bottom-level device data acquisition module is connected to the bottom-level device end signal, the input end of the middle-level device data acquisition module is connected to the middle-level device end signal, the input end of the high-level device data acquisition module is connected to the high-level device end signal, and the output end of the multi-layer data transmission module is respectively connected to the device management processing unit and the lower-level device verification unit signal. Through the setting of the bottom-level device data acquisition module, the middle-level device data acquisition module and the high-level device data acquisition module, the grouping and diversion collection and transmission of device-side data can be effectively realized, the data collection process can be simplified, the difficulty of data collection and the burden of data collection and data transmission can be reduced, and the accuracy and effectiveness of data collection can be effectively guaranteed, thereby effectively reducing the operating burden of the equipment management system, improving the response speed of the equipment management system, reducing the application cost of the equipment management system, and promoting its economy.

[0022] Figure 1 - Figure 3 It is shown that the bottom-level device data acquisition module can collect and transmit data on the bottom-level device side, the middle-level device data acquisition module can collect and transmit data on the middle-level device side, the high-level device data acquisition module can collect and transmit data on the high-level device side, and the multi-layer diversion acquisition and processing module can group and divert the received bottom-level device side data, middle-level device side data and high-level device side data, and perform group diversion packaging. The grouped and diverted data is transmitted through the multi-layer data transmission module to ensure the independence of data transmission on each device side. By grouping and diverting the collected data, while reducing the pressure of data transmission, it can also effectively reduce the burden of data processing on the equipment management system, improve its effectiveness in equipment management, avoid miscontrol, and ensure the stability and safety of equipment side operation.

[0023] Figure 1 - Figure 3 It is shown that in the process of equipment management equipment application, the equipment management technicians group the equipment ends according to the actual situation. For some equipment ends in the initial stage of application, that is, the equipment ends that transmit products to the middle-level equipment ends and have no equipment ends to transmit products to them, they are divided into bottom-level equipment ends; for some equipment ends in the middle stage of application, that is, the equipment ends that receive the products of the bottom-level equipment ends and transmit products to the high-level equipment ends, they are divided into middle-level equipment ends; for some equipment ends in the final stage, that is, the equipment ends that receive the products transmitted by the middle-level equipment ends and no longer continue to transmit products, they are divided into high-level equipment ends; then, the grouped data of the equipment ends is transmitted to the equipment management processing unit through the equipment data setting unit, and the data standard of the products transmitted between the equipment ends is set, so that the subsequent equipment management processing unit can verify and regulate the data of each equipment end, so as to ensure the effectiveness and accuracy of management and promote the application economy of the equipment management system; The bottom-layer device data acquisition module in the multi-layer device data acquisition unit acquires real-time data from the bottom-layer device end, the middle-layer device data acquisition module acquires real-time data from the middle-layer device end, and the high-layer device data acquisition module acquires real-time data from the high-layer device end. Then, after processing and converting the acquired data, the data is transmitted to the multi-layer shunting acquisition processing module, effectively realizing the grouping and shunting of the data from each device end, effectively reducing the transmission burden of the acquired data, and effectively avoiding data disorder, packet loss and jamming. The multi-layer shunting acquisition processing module packages the data transmitted by the grouping and shunting, and then transmits multiple groups of data packets to the device management processing unit through the multi-layer data transmission module. The device management processing unit can process and judge the received real-time data from the bottom-layer device end, the middle-layer device end and the high-layer device end. At the same time, the lower-level device verification unit will collect subsequent data from the middle-level device end and subsequent data from the high-level device end. It should be noted that the subsequent data recorded here is the next-level data of data collection. The multi-layer data transmission module will transmit the data packets of the real-time data of the bottom-level device end and the real-time data of the middle-level device end to the lower-level device verification unit. The lower-level device verification unit verifies the real-time data of the bottom-level device end using the subsequent data of the middle-level device end according to the received data, and verifies the real-time data of the middle-level device end using the subsequent data of the high-level device end, thereby effectively verifying and judging the accuracy of the real-time data of the bottom-level device end and the real-time data of the middle-level device end, reducing errors in the data collection process, and reducing the complexity of verifying the accuracy of the collected data by means of data verification between the device ends, effectively simplifying the device management system, while ensuring the monitoring accuracy and effectiveness of the device management system on the device end, it can effectively promote the economic benefits of the subsequent device management system by reducing the cost of building the device management system; The verified data is then transmitted to the device management processing unit, so that the data management processing unit can effectively judge the status of the device end at this time according to the verification data and the real-time data, and effectively improve the subsequent device management processing unit's control effect on each device end by promoting the accuracy of the collected data, so as to ensure the effectiveness and safety of each device end. After processing the data, the device management processing unit can control the device end that needs to be regulated through the device control unit to ensure the effectiveness and stability of the operation of the device end, and display the data of each device end through the display on the device management platform through the device data output display unit, so that the equipment management technicians can obtain the device end data in real time and effectively, so as to promote the development of automation and intelligence; When the equipment management processing unit determines that the collected data is abnormal based on the real-time data and the verification data, and the data is still abnormal after being invalidated by the adjustment, the equipment management processing unit transmits the abnormal data to the abnormal warning unit. The abnormal warning unit simultaneously activates the alarm located on the device end and the alarm located on the equipment management platform. At the same time, the equipment output display unit displays the abnormal data through the display, so that the equipment management technicians can effectively obtain the abnormal data and reduce the search time for the abnormal equipment end, which effectively promotes the efficiency of the equipment management technicians in generating emergency responses and promotes the application effectiveness of the equipment management system.

[0024] Second implementation method: Figure 1 - Figure 7The device management system based on data collection is shown, a verification component is arranged on the high-level device end, and a real-time data collector and a verification data collector respectively cooperating with the verification component are arranged on the high-level device end, and the input ends of the multi-layer device data collection unit and the lower-level device verification unit are both connected to the real-time data collector signal through the verification component; The input end of the equipment management processing unit is also connected to a high-level equipment verification unit, and the input end of the high-level equipment verification unit is connected to the verification data collector signal through a verification component. The output end of the equipment management processing unit is also connected to a verification control unit, and the output end of the verification control unit is connected to the verification component signal. Through the setting of the verification component, the real-time data collector and the verification data collector, on the one hand, it can effectively guarantee the data collection and verification function of the high-level equipment end, and promote the accuracy and effectiveness of the high-level equipment end data. On the other hand, it can also effectively ensure the stability of the high-level equipment data collection, avoid data collection abnormalities caused by failures of the real-time data collector, and thus effectively ensure the effectiveness of the equipment management system's monitoring of the high-level equipment end, and reduce the economic losses caused by equipment abnormalities.

[0025] Figure 4 - Figure 7 The verification component is shown to include a verification cylinder 1, a right trigger base plate 21 is fixedly connected to the right inner wall of the verification cylinder 1, a right verification guide ring 11 located on the left side of the right trigger base plate 21 is fixedly connected inside the verification cylinder 1, a right driving sleeve 3 is fixedly connected to the left side of the right trigger base plate 21, a verification trigger block 2 located on the left side of the right verification guide ring 11 is fixedly connected to the left side of the right driving sleeve 3, and a right auxiliary elastic member 23 slidingly sleeved on the outside of the right driving sleeve 3 is also fixedly connected between the right trigger base plate 21 and the verification trigger block 2, a right guide extension block 13 extending to the outside of the verification cylinder 1 is fixedly connected to the lower end of the right verification guide ring 11, and the right guide extension block 13 is connected to the real-time data collector through a wire, and the cooperation of the verification trigger block 2 and the right verification guide ring 11 can realize the transmission function to the real-time data collector, and then can perform real-time collection and transmission of data on the high-level device end when the equipment management system is running, thereby ensuring the effectiveness of data collection and transmission.

[0026] Figure 4 - Figure 7It is shown that the left inner wall of the verification cylinder 1 is fixedly connected with a left trigger base plate 22, the verification cylinder 1 is fixedly connected with a left verification guide ring 12 located on the right side of the left trigger base plate 22, and the left verification guide ring 12 is located on the left side of the verification trigger block 2, the right end of the left trigger base plate 22 is fixedly connected with a left drive sleeve 4, the right drive sleeve 3 and the left drive sleeve 4 are both made of elastic material, the deformation direction of the right drive sleeve 3 and the left drive sleeve 4 is along their axial direction, and the right end of the left drive sleeve 4 is fixedly connected to the verification trigger block 2, and a left auxiliary elastic sleeve slidably sleeved on the outside of the left drive sleeve 4 is also fixedly connected between the left trigger base plate 22 and the verification trigger block 2. The right auxiliary elastic member 23 and the left auxiliary elastic member 24 remain in a contracted state when not subjected to external force. The lower end of the left verification guide ring 12 is fixedly connected with a left guide extension block 14 extending to the outside of the verification tube 1. The left guide extension block 14 is connected to the verification data collector through a wire. The cooperation of the verification trigger block 2 and the left verification guide ring 12 can effectively realize the connection effect of the verification data collector, and then can realize the data collection function of the equipment management system through the verification data collector again, realize the data verification function of the high-level equipment end, and effectively ensure the accuracy and effectiveness of data collection.

[0027] Figure 4 - Figure 7 It is shown that the right end of the right trigger base plate 21 is fixedly connected with a right drive tube 31 connected with the right drive sleeve 3, and the right end of the right drive tube 31 extends to the outside of the verification cylinder 1, and the left end of the left trigger base plate 22 is fixedly connected with a left drive tube 41 connected with the left drive sleeve 4, and the left end of the left drive tube 41 extends to the outside of the verification cylinder 1, and a drive structure is arranged between the right drive tube 31 and the left drive tube 41, and the output end of the verification control unit is connected with the drive structure signal. Through the cooperation of the right drive sleeve 3, the left drive sleeve 4 and the verification control unit, the data exchange and transmission between the real-time data collector and the verification data collector arranged on the high-level equipment end can be effectively realized, thereby ensuring the accuracy of the data collection on the high-level equipment end, and effectively performing the autonomous verification on the data on the high-level equipment end, ensuring the effectiveness of the data collection, and then effectively ensuring the control accuracy of the equipment management system, and promoting the application and development of the equipment management system.

[0028] Figure 1 - Figure 7It is shown that the output end of the device management processing unit is also connected to a redundant control unit, and the instruction priority of the redundant control unit is higher than the instruction priority of the verification control unit. The output end of the redundant control unit is connected to the drive structure signal. After the redundant control unit is started, the input ends of the multi-layer device data acquisition unit and the lower-level device verification unit are connected to the verification data collector signal through the verification component. The setting of the redundant control unit can effectively further protect the data acquisition function of the high-level device end. After the real-time data collector is damaged, the verification data collector can be started in time to continue working to avoid data omissions. While ensuring the normal operation of the equipment management system, it can also effectively gain sufficient time for emergency maintenance, avoid management accidents caused by data omissions, and reduce economic losses caused by management accidents.

[0029] Figure 6 and Figure 7 The driving structure is shown to include a balanced driving cylinder 5 arranged at the rear side of the verification cylinder 1, and the left and right ends of the balanced driving cylinder 5 are fixedly connected with balanced driving pipes 51 connected thereto, the balanced driving pipe 51 on the right side is sealedly connected to the right driving pipe 31 through a pipeline, and the balanced driving pipe 51 on the left side is sealedly connected to the left driving pipe 41 through a pipeline; A balanced driving plate 52 is provided in a sealing and sliding manner in the balanced driving cylinder 5, an electromagnetic driving ring 6 is fixedly connected to the right end of the balanced driving plate 52 and the right inner wall of the balanced driving cylinder 5, a plurality of evenly distributed isolation elastic members 61 are fixedly connected between the two electromagnetic driving rings 6, and a buffer elastic member 7 is fixedly connected between the left end of the balanced driving plate 52 and the left inner wall of the balanced driving cylinder 5; The output ends of the verification control unit and the redundant control unit are both connected to the electromagnetic drive ring 6 signal. Through the cooperation of the balanced drive tube 51, the balanced drive board 52 and the electromagnetic drive ring 6, it can meet the function of alternating connection of the real-time data collector and the verification data collector, realize data verification and collection standby, and at the same time, it can also effectively reduce the driving difficulty of the right drive sleeve 3 and the left drive sleeve 4, simplify the driving steps, improve the control efficiency, promote the response efficiency of the alternating connection of the real-time data collector and the verification data collector, effectively ensure the timeliness of the verification data, and ensure the continuity and effectiveness of data collection on the high-level device end.

[0030] Figure 1 - Figure 7It is shown that during the operation of the equipment management system, the equipment management processing unit regulates the electromagnetic drive ring 6 through the verification and control unit, so that the two electromagnetic drive rings 6 produce a repulsive electromagnetic effect, thereby causing the two electromagnetic drive rings 6 to move away from each other, driving the balanced drive plate 52 to move to the left in the balanced drive cylinder 5, and continuously compressing the buffer elastic member 7. The leftward movement of the balanced drive plate 52 can continuously reduce the space on the left side of the balanced drive cylinder 5, so that the gas in the space on the left side passes through the balanced drive tube 51, the pipeline and the left drive tube 41 on the left side into the left drive sleeve 4, so that the left drive sleeve 4 produces an elongation deformation, which has a pushing effect on the verification trigger block 2. In the process of the balanced drive plate 52 on the left side, the space on the right side of the balanced drive cylinder 5 will be released at the same time, so that the gas in the right drive sleeve 3 can pass through the right drive tube 31, the pipeline and the left drive tube 41 on the right side. The balanced driving tube 51 enters the space, so that the right driving sleeve 3 can produce contraction deformation under the push of the left driving sleeve 4 and the verification trigger block 2, and the elongation deformation of the left driving sleeve 4 will pull the left auxiliary elastic member 24 to produce elongation deformation, and the right auxiliary elastic member 23 will produce a contraction auxiliary effect, promoting the right movement of the verification trigger block 2 in the verification cylinder 1, and then the left driving sleeve 4 pushes the verification trigger block 2 to move right to abut against the right verification guide ring 11, and through the action of the right guide extension block 13, the real-time data collector at the high-level device end is kept turned on. At this time, the verification control unit maintains the current size and current direction in the electromagnetic driving ring 6 at this time, ensuring that the real-time data collector can continue to collect data from the high-level device end, and then transmit it to the high-level device data collection module and the lower-level device verification unit to ensure the effectiveness of data collection at the high-level device end and the accuracy of data verification at the middle-level device end; Then, while the device management processing unit continuously receives the real-time data from the high-level device end through the multi-layer data transmission module, in order to ensure the effectiveness of the data monitoring on the high-level device end, the device management processing unit periodically or when data abnormalities occur at the bottom-level device end and the middle-level device end, sends a control instruction to the verification and control unit, so that the verification and control unit exerts a control effect on the electromagnetic drive ring 6, so that an electromagnetic effect of attraction is generated between the two electromagnetic drive rings 6, and then under the action of the electromagnetic attraction, the balanced drive plate 52 is driven to move to the right in the balanced drive cylinder 5, and the buffer elastic member 7 is stretched. As the balanced drive plate 52 moves to the right, the space on the right side of the balanced drive cylinder 5 will be reduced. Through the connection effect of the balanced drive tube 51, the pipeline and the right drive tube 31 on the right side, the gas in the space on the right side of the balanced drive cylinder 5 is passed into the right drive sleeve 3, causing the right drive sleeve 3 to produce elongation deformation, and the right auxiliary elastic member 23 to produce elongation deformation. At the same time, the balanced drive plate 52 is The rightward movement of the balance drive plate 52 will continuously increase the space on the left side of the balance drive cylinder 5, and then through the connection effect of the balance drive tube 51, the pipeline and the left drive tube 41 on the left side, the gas in the left drive sleeve 4 is released and conducted, so that the gas in the left drive sleeve 4 continuously enters the left side of the balance drive cylinder 5, and the supporting effect of the left drive sleeve 4 on the verification trigger block 2 is released. The left auxiliary elastic member 24 produces a recovery contraction deformation, and the right drive sleeve 3 drives the verification trigger block 2 to move left in the verification cylinder 1 until the verification trigger block 2 abuts against the left verification guide ring 12, and the verification data collector is connected through the left guide extension block 14. The verification data collector transmits the verification data collected to the high-level equipment verification unit. After the high-level equipment verification unit processes and converts the data, it is transmitted to the equipment management processing unit, so that the equipment management processing unit can judge the real-time data of the high-level equipment end according to the verification data, or perform abnormal analysis on the data abnormalities at the bottom-level equipment end and the middle-level equipment end; The verification control unit maintains the current size and direction in the electromagnetic drive ring 6 for a period of time. This period of time is the length of time for the verification data collector to obtain high-level device-side data once. Then, the verification control unit re-regulates the electromagnetic drive ring 6 to restore the repulsive electromagnetic effect, causing the left drive sleeve 4 to produce an elongated deformation, and the right drive sleeve 3 is released, and the verification trigger block 2 is kept in contact with the right verification guide ring 11. The real-time data collector is kept turned on through the right guide extension block 13. The device management processing unit analyzes and judges the obtained high-level device-side verification data. When it is judged that the high-level device-side data is normal, or when it returns to normal after regulation, the verification control unit is kept in action at this time; when it is judged that the high-level device-side data is abnormal, or when it is still abnormal after regulation, or when there is no abnormality in the high-level device end and the bottom-level device end and the middle-level device end are still abnormal, an alarm is given through the abnormal warning unit, and the abnormal data is displayed through the device data output display unit; When it is determined that data collection anomalies occur in the real-time data collector, the device management processing unit will issue a control instruction to the redundant control unit, so that the redundant control unit controls the electromagnetic drive ring 6, and iterates the control instruction of the verification control unit, so that the two electromagnetic drive rings 6 produce an electromagnetic effect of attraction, and through the contraction of the left drive sleeve 4 and the extension of the right drive sleeve 3, the verification trigger block 2 is prompted to continuously abut against the left verification guide ring 12, and the verification data collector is turned on through the left guide extension block 14. At this time, the verification data collector is used as a substitute for the real-time data collector, and can transmit real-time data from the high-level device end to the high-level device data acquisition module, and transmit subsequent data from the high-level device end to the lower-level device verification unit, effectively ensuring that the device management processing unit is The collection and processing of data from the high-level device side ensures the accuracy of the real-time data from the middle-level device side verified by the lower-level device verification unit using the subsequent data from the high-level device side, thereby effectively promoting the emergency response of the equipment management system, and buying effective time for subsequent maintenance or replacement of the real-time data collector, avoiding accidents in which the device side stops operating due to damage to the real-time data collector, and reducing economic losses. After the equipment management processing unit starts the redundant control unit, it will also transmit an alarm signal to the abnormal warning unit and the equipment data output display unit, so that the equipment management technicians can detect abnormalities in a timely manner and effectively handle the abnormalities, thereby ensuring the stability and safety of the subsequent equipment management system operation and the accuracy of its monitoring of each device side.

[0031] The third implementation method: Figure 1 - Figure 7 The equipment management system based on data collection is shown as an example of practical application. When the equipment management system is applied in an intelligent production enterprise, the pre-processing equipment can be set as the bottom-level equipment end, the rough processing equipment can be set as the middle-level equipment end, and the fine processing equipment can be set as the high-level equipment end. The pre-processing device at the bottom-level equipment end will transmit the product after pre-processing to the rough processing equipment at the middle-level equipment end for rough processing. The rough processing equipment at the middle-level equipment end will transmit the product after rough processing to the fine processing equipment at the high-level equipment end for fine processing. The bottom-level equipment data acquisition module can collect real-time data of the bottom-level equipment end, including the running state of the pre-processing equipment, the state of the pre-processing product, and the quality of the pre-processing product. The middle-level equipment data acquisition module can collect real-time data of the middle-level equipment end, including the running state of the rough processing equipment, the rough processing state of the pre-processing product, and the quality of the rough processing product. The high-level equipment data acquisition module can collect real-time data of the high-level equipment end, including the running state of the fine processing equipment, the fine processing state of the rough processing product, and the quality of the fine processing product. The equipment management processing unit can analyze the data of the pre-processing equipment as the bottom-level equipment end, the rough processing equipment as the middle-level equipment end, and the fine processing equipment as the high-level equipment end through the packet data transmitted by the multi-layer data transmission module, judge whether they are running normally, whether they are working normally on the product, and judge the operation accuracy of each device according to the corresponding product quality. Then, the equipment management processing unit regulates or maintains each device end through the equipment control unit according to the acquired real-time data, so as to improve the running stability and operation accuracy of the pre-processing equipment as the bottom-level equipment end, the rough processing equipment as the middle-level equipment end, and the fine processing equipment as the high-level equipment end. At the same time, the lower-level equipment verification unit can perform subsequent data collection on the rough processing equipment as the middle-level equipment end and the fine processing equipment as the high-level equipment end. By collecting subsequent data from the rough processing equipment as the middle-level equipment end, the accuracy of the real-time data collection of the pre-processing equipment as the bottom-level equipment end by the bottom-level equipment data collection module is verified, that is, the data of the product in the rough processing equipment is used to judge the operation quality of the pre-processing equipment on the same product, and then the real-time data obtained by the bottom-level equipment data collection module can be effectively judged, so as to avoid the bottom-level equipment data collection module obtaining invalid or real-time data with large errors, so that the equipment management processing unit can judge the validity of the real-time data of the bottom-level equipment end according to the verification data transmitted by the lower-level equipment verification unit, so as to ensure that the subsequent equipment management processing is completed through the equipment The control unit verifies the accuracy and effectiveness of the control of each device end; similarly, the lower-level equipment verification unit verifies the accuracy of the real-time data collection of the rough processing equipment as the middle-level equipment end by the middle-level equipment data collection module through the subsequent data collection of the finishing equipment as the high-level equipment end, that is, using the product data in the finishing equipment to judge the operation quality of the rough processing equipment on the same product, and then can judge the effectiveness of the real-time data obtained by the middle-level equipment collection module, so as to avoid the middle-level equipment data collection module obtaining invalid or real-time data with large errors, so that the equipment management processing unit can judge the effectiveness of the real-time data of the middle-level equipment end according to the verification data transmitted by the lower-level equipment verification unit, and ensure the accuracy and effectiveness of the subsequent equipment management processing unit's control of each device end through the equipment control unit; When the device management processing unit is in a certain application cycle or judges that the real-time data of the bottom-level device end and the middle-level device end are abnormal, the verification control unit acts on the electromagnetic drive ring 6 to prompt the verification data collector to be turned on and replace the real-time data collector. The device management processing unit receives the verification data of the finishing equipment as the high-level device end transmitted by the high-level device verification unit, and uses the verification data to verify and analyze the real-time data transmitted by the real-time data collector to the high-level device data module and the subsequent data of the lower-level device verification unit, so as to judge the validity of the collected data transmitted by the real-time data collector. On the one hand, it can assist the device management unit to verify the accuracy of the data on the high-level device end and ensure the monitoring of the high-level device end. On the other hand, it can assist the device management unit to perform abnormal analysis and self-checking after judging that the real-time data of the bottom-level device end and the middle-level device end are abnormal, so as to improve the economic response efficiency of subsequent equipment management technicians, reduce the economic losses caused by the abnormality, effectively promote the intelligent level of the equipment management system, and ensure the effectiveness and economy of its application; In addition, it can also assist the equipment management processing unit to verify the accuracy of the real-time data collector to ensure its effectiveness in collecting data on high-level equipment. In conjunction with the redundant control unit and the verification of the data collector, it can effectively gain effective maintenance time for the equipment management system after an abnormality occurs in the real-time data collector, effectively ensure the normal operation of each device end, reduce maintenance costs and economic losses, and promote the economy of the equipment management system.

[0032] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A device management system based on data collection, characterized in that: It includes a device management processing unit and a device end, wherein the input end of the device management processing unit is connected to a device data setting unit, a multi-layer device data acquisition unit and a lower-level device verification unit, and the output end of the device management processing unit is connected to a device control unit, a device data output display unit and an abnormal warning unit, and the output end of the multi-layer device data acquisition unit is also connected to a signal of a lower-level device verification unit; The input end of the device data setting unit is connected to the USB socket signal provided on the device management platform, the output end of the device data output display unit is connected to the display signal provided on the device management platform, and the output end of the abnormal warning unit is connected to the alarm signal provided on the device end and the device management platform respectively; The device end includes a bottom-layer device end, a middle-layer device end and a high-layer device end, the output end of the bottom-layer device end cooperates with the middle-layer device end, and the output end of the middle-layer device end cooperates with the high-layer device end; The input end of the multi-layer device data acquisition unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signals, the input end of the lower-level device verification unit is respectively connected to the middle-layer device end and the high-layer device end signals, and the output end of the device control unit is respectively connected to the bottom-layer device end, the middle-layer device end and the high-layer device end signals.

2. The device management system based on data collection according to claim 1 is characterized in that: The multi-layer device data acquisition unit includes a multi-layer shunt acquisition processing module, the input end of the multi-layer shunt acquisition processing module is connected to the bottom layer device data acquisition module, the middle layer device data acquisition module and the high layer device data acquisition module, and the output end of the multi-layer shunt acquisition processing module is connected to the multi-layer data transmission module; The input end of the bottom-level device data acquisition module is connected to the bottom-level device end signal, the input end of the middle-level device data acquisition module is connected to the middle-level device end signal, the input end of the high-level device data acquisition module is connected to the high-level device end signal, and the output end of the multi-layer data transmission module is respectively connected to the device management processing unit and the lower-level device verification unit signal.

3. The device management system based on data collection according to claim 2 is characterized in that: The bottom-level device data acquisition module can collect and transmit data on the bottom-level device side, the middle-level device data acquisition module can collect and transmit data on the middle-level device side, the high-level device data acquisition module can collect and transmit data on the high-level device side, and the multi-layer diversion acquisition processing module can perform group diversion processing on the received bottom-level device side data, middle-level device side data and high-level device side data, and perform group diversion packaging, and transmit the grouped diversion packaged data through the multi-layer data transmission module to ensure the independence of data transmission on each device side.

4. The device management system based on data collection according to claim 1 is characterized in that: The high-level device end is provided with a verification component, and the high-level device end is also provided with a real-time data collector and a verification data collector respectively cooperating with the verification component, and the input ends of the multi-layer device data collection unit and the lower-level device verification unit are both connected to the real-time data collector signal through the verification component; The input end of the device management processing unit is also connected to a high-level device verification unit, and the input end of the high-level device verification unit is connected to the verification data collector signal through the verification component. The output end of the device management processing unit is also connected to the verification control unit, and the output end of the verification control unit is connected to the verification component signal.

5. The device management system based on data collection according to claim 4 is characterized in that: The verification component comprises a verification cylinder (1), a right trigger base plate (21) being fixedly connected to the right inner wall of the verification cylinder (1), a right verification guide ring (11) located on the left side of the right trigger base plate (21) being fixedly connected inside the verification cylinder (1), a right driving sleeve (3) being fixedly connected to the left side of the right trigger base plate (21), a verification trigger block (2) located on the left side of the right verification guide ring (11) being fixedly connected to the left side of the right driving sleeve (3), and a right auxiliary elastic member (23) being slidably sleeved and arranged on the outside of the right driving sleeve (3) being fixedly connected between the right trigger base plate (21) and the verification trigger block (2), a right guide extension block (13) extending to the outside of the verification cylinder (1) being fixedly connected to the lower end of the right verification guide ring (11), and the right guide extension block (13) being connected to a real-time data collector via a wire.

6. The equipment management system based on data collection according to claim 5 is characterized in that: The left inner wall of the verification cylinder (1) is fixedly connected to a left trigger base plate (22); a left verification guide ring (12) located on the right side of the left trigger base plate (22) is fixedly connected inside the verification cylinder (1), and the left verification guide ring (12) is located on the left side of the verification trigger block (2); a left driving sleeve (4) is fixedly connected to the right end of the left trigger base plate (22), and the right end of the left driving sleeve (4) is fixedly connected to the verification trigger block (2); a left auxiliary elastic member (24) slidably sleeved on the outside of the left driving sleeve (4) is also fixedly connected between the left trigger base plate (22) and the verification trigger block (2); a left guide extension block (14) extending to the outside of the verification cylinder (1) is fixedly connected to the lower end of the left verification guide ring (12), and the left guide extension block (14) is connected to a verification data collector via a wire.

7. The equipment management system based on data collection according to claim 6 is characterized in that: The right end of the right trigger base plate (21) is fixedly connected to a right drive tube (31) connected to the right drive sleeve (3), and the right end of the right drive tube (31) extends to the outside of the verification cylinder (1); the left end of the left trigger base plate (22) is fixedly connected to a left drive tube (41) connected to the left drive sleeve (4), and the left end of the left drive tube (41) extends to the outside of the verification cylinder (1); a drive structure is provided between the right drive tube (31) and the left drive tube (41), and the output end of the verification control unit is connected to the drive structure signal.

8. The equipment management system based on data collection according to claim 7 is characterized in that: The output end of the device management processing unit is also connected to a redundant control unit, and the output end of the redundant control unit is connected to the drive structure signal. After the redundant control unit is started, the input ends of the multi-layer device data acquisition unit and the lower-level device verification unit are both connected to the verification data collector signal through the verification component.

9. The equipment management system based on data collection according to claim 8, characterized in that: The driving structure comprises a balancing driving cylinder (5) arranged at the rear side of the verification cylinder (1), and the balancing driving tubes (51) connected thereto are fixedly connected to the left and right ends of the balancing driving cylinder (5), the balancing driving tube (51) located on the right side is sealedly connected to the right driving tube (31) through a pipeline, and the balancing driving tube (51) located on the left side is sealedly connected to the left driving tube (41) through a pipeline; A balancing drive plate (52) is provided in a sealing and sliding manner inside the balancing drive cylinder (5); an electromagnetic drive ring (6) is fixedly connected to the right end of the balancing drive plate (52) and the right inner wall of the balancing drive cylinder (5); a plurality of evenly distributed isolation elastic members (61) are fixedly connected between the two electromagnetic drive rings (6); and a buffer elastic member (7) is fixedly connected between the left end of the balancing drive plate (52) and the left inner wall of the balancing drive cylinder (5); The output ends of the verification control unit and the redundant control unit are both connected to the electromagnetic drive ring (6) by signal.

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