Cable and manufacturing process thereof
By designing a cable manufacturing device including a docking frame, a rotating rod, an embedded rod, a winding frame and a lifting disk, the problem of difficulty in controlling the cable winding thickness in the prior art is solved, and precise control of the cable winding thickness is achieved to meet different customer needs.
Patent Information
- Application Number
- CN202411803461.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN119601301A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cable manufacturing, and more particularly to a cable and a manufacturing process thereof. Background Art
[0002] Cable is an electrical transmission line composed of conductors and insulating materials, used to transmit electricity, signals or data. The main function of the cable is to safely and efficiently transmit electrical energy or information, and it is widely used in power systems, communication networks, construction projects, industrial equipment and other fields. In the prior art, in the field of cable production and processing, for example, a cable processing device with application number 202321514318.2 has the advantages of convenient replacement of the take-up wheel and adjustable cable thickness, but it is not suitable for the production and processing of cables. The worker can control the thickness of the cable winding. Summary of the invention
[0003] The object of the present invention is to provide a cable and a manufacturing process thereof, which has the beneficial effect that during the production and processing of the cable, workers can conveniently control the thickness of the cable when winding it.
[0004] The objective of the present invention is achieved through the following technical solutions: a cable manufacturing device, comprising a docking frame and a rotating rod rotatably connected to the middle part of the docking frame, an embedded rod is clamped on the upper side of the rotating rod, a winding frame is fixedly connected to the upper side of the embedded rod, a limit rod is fixedly connected to the front and rear sides of the docking frame respectively, a lifting plate is slidably connected to the two limit rods, a circular hole is provided in the middle of the lifting plate, and the rotating rod is located inside the circular hole.
[0005] The diameter of the circular hole is greater than the diameter of the rotating rod.
[0006] A plurality of grooves are evenly arranged on the upper side of the rotating rod in the circumferential direction, and a plurality of strips corresponding to the plurality of grooves are evenly arranged on the inner side of the embedded rod in the circumferential direction, and the plurality of grooves and the plurality of strips are engaged with each other.
[0007] The upper side of the winding frame is fixedly connected with two rotating rings with annular grooves on the outer sides.
[0008] The middle part of the winding frame is fixedly connected with a concave frame.
[0009] A cable manufacturing process, the process comprising the following steps:
[0010] S1: Connect and circulate the produced cables into the cable manufacturing device;
[0011] S2: Winding the cable by a cable manufacturing device;
[0012] S3: Control the winding thickness of the cable during winding by means of a cable manufacturing device;
[0013] S4: The cable wound on the cable manufacturing device is removed and used directly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a partial structural schematic diagram of the docking frame of the present invention;
[0016] Figure 2 It is a partial structural schematic diagram of the square frame of the present invention;
[0017] Figure 3 It is a partial structural schematic diagram of the lifting plate of the present invention;
[0018] Figure 4 It is a partial structural schematic diagram of the transmission frame of the present invention;
[0019] Figure 5 It is a partial structural schematic diagram of the winding frame of the present invention;
[0020] Figure 6 It is a partial structural schematic diagram of the rotating ring of the present invention;
[0021] Figure 7 It is a partial structural schematic diagram of the slide bar of the present invention;
[0022] Figure 8 It is a partial structural schematic diagram of the pressing frame of the present invention;
[0023] Fig. 9 It is a partial structural schematic diagram of the lifting strip of the present invention;
[0024] Fig.10 and 11 All of them are schematic diagrams of the overall structure of the present invention.
[0025] In the figure: docking frame 101; limiting rod 102; square frame 103; rotating rod 104; lifting plate 201; circular hole 202; transmission frame 203; convex seat 204; two-way push rod 205; winding frame 301; rotating ring 302; concave frame 303; embedded rod 304; sliding rod 305; spring 306; pressing frame 401; lifting strip 501; sliding seat 502; discharge pipe 503; electric push rod 504. DETAILED DESCRIPTION
[0026] A cable manufacturing device includes a docking frame 101 and a rotating rod 104 rotatably connected to the middle part of the docking frame 101, an embedded rod 304 is clamped on the upper side of the rotating rod 104, and a winding frame 301 is fixedly connected to the upper side of the embedded rod 304, and a limiting rod 102 is fixedly connected to the front and rear sides of the docking frame 101 respectively, and a lifting plate 201 is slidably connected to the two limiting rods 102, and a circular hole 202 is provided in the middle of the lifting plate 201, and the rotating rod 104 is inside the circular hole 202.
[0027] This part is based on Figure 1-6 The working process expressed in 10 and 11 is: in the working process of producing and processing cables, in order to facilitate the staff to control the thickness of the cable winding, so as to meet the different needs of customers, when in use, the output shaft of a motor is fixedly connected to the bottom of the rotating rod 104 through a coupling, and the motor is fixedly connected to the bottom of the docking frame 101 through bolts. The driving motor can make the rotating rod 104 rotate, and when the rotating rod 104 rotates, it synchronously drives the embedded rod 304 which is detachably connected to the upper side of the rotating rod 104 to rotate synchronously, so that the docked cable is limited by the winding frame 301 through the embedded rod The rotation of the input rod 304 winds the cable, and then the lifting plate 201 is used to perform lifting and lowering movements using two limit rods 102. The circular hole 202 located in the middle of the lifting plate 201 simultaneously covers the rotating rod 104 and moves upward and close to the middle position of the embedded rod 304. When the embedded rod 304 winds the cable, the lifting plate 201 pushes the cable winding thickness upward, so that the cable is moved upward during winding, and the cable is further limited. In the process of producing and processing cables, the staff can control the cable winding thickness to meet the different needs of customers.
[0028] The diameter of the circular hole 202 is greater than the diameter of the rotating rod 104 .
[0029] This part is based on Figure 1-6 The working process expressed in 10 and 11 is: the diameter of the circular hole 202 is made larger than the diameter of the rotating rod 104, so that when the lifting plate 201 moves upward, it can move upward with the circular hole 202 as the center limit without affecting the rotation of the embedded rod 304, and then push the cable wound on the embedded rod 304 upward to limit the vertical thickness of the cable during winding.
[0030] The rotating rod 104 is provided with a plurality of grooves evenly along the circumferential direction on the upper side, and the embedded rod 304 is provided with a plurality of strips evenly along the circumferential direction, which are arranged one by one in correspondence with the plurality of grooves. The plurality of grooves and the plurality of strips are engaged with each other.
[0031] This part is based on Figure 1-6The working process expressed in 10 and 11 is: a plurality of grooves are evenly arranged on the upper side of the rotating rod 104 in the circumferential direction, and a plurality of long strips corresponding to the plurality of grooves are evenly arranged on the inner side of the embedded rod 304 in the circumferential direction. The plurality of grooves and the plurality of long strips cooperate with each other and are engaged with each other, so that when the rotating rod 104 rotates, the embedded rod 304 can be driven to rotate through the engagement between the long strips and the grooves, and the embedded rod 304 can be subsequently removed from the rotating rod 104, and the cables wound on the embedded rod 304 can be subsequently disassembled and packaged.
[0032] The upper side of the winding frame 301 is fixedly connected to two rotating rings 302 with annular grooves on the outer sides.
[0033] This part is based on Figure 1-6 The working process expressed in 10 and 11 is: two rotating rings 302 with annular grooves on the outer side are fixedly connected to the upper side of the winding frame 301. After the winding frame 301 is removed from the rotating rod 104 by means of the embedded rod 304, the winding frame 301 can be placed vertically, and then rotated and overlapped on the corresponding rollers through the annular grooves on the two rotating rings 302, so that the cable on the embedded rod 304 can be rotated by means of the rotation of the two rotating rings 302 on the rollers, which is suitable for the cable pulling work on the construction site. It is simple and reliable. The rollers are commonly used equipment on the construction site and can be obtained on the market.
[0034] A concave frame 303 is fixedly connected to the middle of the winding frame 301 .
[0035] This part is based on Figure 1-6 The working process expressed in 10 and 11 is: a concave frame 303 is fixedly connected to the middle of the winding frame 301, so that the staff can take out the embedded rod 304 in the middle of the winding frame 301 from the rotating rod 104 by grabbing the concave frame 303.
[0036] The outer surface of the embedded rod 304 is evenly provided with a plurality of deep grooves along the circumferential direction, each deep groove is fixedly connected with a sliding rod 305, each sliding rod 305 is sleeved with a spring 306, each sliding rod 305 is slidably connected with a pressing frame 401, and both sides of each spring 306 are fixedly connected with the upper side of the deep groove and the pressing frame 401, and each spring 306 is a compression spring.
[0037] This part is based on Figure 1-8The working process expressed in 10 and 11 is: when the lifting plate 201 moves upward and limits the winding thickness of the wound cable, in order to prevent the limited cable from sliding downward and provide corresponding support for the cable, when in use, when the lifting plate 201 moves upward, each pressing frame 401 is pressed synchronously, so that each pressing frame 401 can move upward to push the wound cable, and after subsequent winding, the wound cable can be supported and limited by multiple pressing frames 401 along the circumferential direction, and the elastic force of each spring 306 can further provide corresponding support force for the supporting work of the pressing frame 401 to prevent the pressing frame 401 from falling, and subsequently when the embedded rod 304 is flipped in the vertical direction, the elastic force of each spring 306 can synchronously maintain the contact between the pressing frame 401 and the cable winding.
[0038] A plurality of extended arc plates are evenly and fixedly connected to the outer side of each pressing frame 401 .
[0039] This part is based on Figure 1-8 The working process expressed in 10 and 11 is: a plurality of extended arc plates are evenly and fixedly connected to the outer side of each pressing frame 401, so as to expand the range of cable support of each pressing frame 401 and maintain the stability of the cable layer.
[0040] The left and right sides of the lifting plate 201 are rotatably connected to a transmission frame 203 respectively, and the bottom of each transmission frame 203 is rotatably connected to a boss 204 respectively. The two bosses 204 are respectively fixedly connected to the two movable ends of a two-way push rod 205, and the fixed end of the two-way push rod 205 is fixedly connected to the bottom of the docking frame 101.
[0041] This part is based on Figure 1-8 The working process expressed in 10 and 11 is: when the lifting plate 201 is lifting, the two-way push rod 205 is driven so that the protrusions 204 located on the two movable ends of the two-way push rod 205 are contracted toward the middle, and the lifting plate 201 is pushed upward through the two transmission frames 203, providing a movement basis for the limited pushing work of the cable of the lifting plate 201.
[0042] The left side of the docking frame 101 is fixedly connected to a square frame 103, a lifting bar 501 is slidably connected to the square frame 103, a sliding seat 502 is slidably connected to the middle of the lifting bar 501, a discharge pipe 503 is fixedly connected to the middle of the sliding seat 502, the upper side of the lifting bar 501 is fixedly connected to the movable end of the electric push rod 504, and the fixed end of the electric push rod 504 is fixedly connected to the middle of the upper side of the square frame 103.
[0043] This part is based on Figure 1-11The working process expressed therein is: when the produced cable is butt-jointed and wound onto the embedded rod 304, the produced cable is butt-jointed and flows into the discharge pipe 503, so that the flow of the flowing cable is limited by the discharge pipe 503, and the front and rear directions of the flow in the discharge pipe 503 can be controlled by moving the sliding seat 502 forward and backward, and then the electric push rod 504 can be driven to control the lifting and lowering of the lifting bar 501, thereby operating the up and down directions of the cable flowing in the discharge pipe 503, which helps to control the number of winding layers of the cable.
[0044] A cable manufacturing process, the process comprising the following steps:
[0045] S1: Connect and circulate the produced cables into the cable manufacturing device;
[0046] S2: Winding the cable by a cable manufacturing device;
[0047] S3: Control the winding thickness of the cable during winding by means of a cable manufacturing device;
[0048] S4: The cable wound on the cable manufacturing device is removed and used directly.
Claims
1. A cable manufacturing device, comprising a docking frame (101) and a rotating rod (104) rotatably connected to the middle part of the docking frame (101), characterized in that: An embedding rod (304) is mounted on the upper side of the rotating rod (104) in a clamping manner, and a winding frame (301) is fixedly connected to the upper side of the embedding rod (304). A limiting rod (102) is fixedly connected to the front and rear sides of the docking frame (101), and a lifting plate (201) is slidably connected to the two limiting rods (102). A circular hole (202) is provided in the middle of the lifting plate (201), and the rotating rod (104) is located inside the circular hole (202).
2. A cable manufacturing device according to claim 1, characterized in that: The diameter of the circular hole (202) is greater than the diameter of the rotating rod (104).
3. A cable manufacturing device according to claim 1, characterized in that: The upper side of the rotating rod (104) is evenly provided with a plurality of grooves in the circumferential direction, and the inner side of the embedded rod (304) is evenly provided with a plurality of strips corresponding to the plurality of grooves in the circumferential direction, and the plurality of grooves and the plurality of strips are engaged with each other.
4. A cable manufacturing device according to claim 1, characterized in that: The upper side of the winding frame (301) is fixedly connected to two rotating rings (302) with annular grooves on the outer sides.
5. A cable manufacturing device according to claim 4, characterized in that: A concave frame (303) is fixedly connected to the middle of the winding frame (301).
6. A cable manufacturing device according to claim 5, characterized in that: The outer surface of the embedded rod (304) is evenly provided with a plurality of deep grooves along the circumferential direction, each deep groove is fixedly connected to a sliding rod (305), each sliding rod (305) is sleeved with a spring (306), each sliding rod (305) is slidably connected to a pressing frame (401), the two sides of each spring (306) are fixedly connected to the upper side of the deep groove and the pressing frame (401), and each spring (306) is a compression spring.
7. A cable manufacturing device according to claim 6, characterized in that: A plurality of extended arc-shaped plates are evenly and fixedly connected to the outer side of each pressing frame (401).
8. A cable manufacturing device according to claim 1, characterized in that: The left and right sides of the lifting plate (201) are rotatably connected to a transmission frame (203), and the bottom of each transmission frame (203) is rotatably connected to a convex seat (204). The two convex seats (204) are respectively fixedly connected to the two movable ends of a two-way push rod (205), and the fixed end of the two-way push rod (205) is fixedly connected to the bottom of the docking frame (101).
9. A cable manufacturing device according to claim 1, characterized in that: The left side of the docking frame (101) is fixedly connected to a square frame (103), a lifting bar (501) is slidably connected to the square frame (103), a sliding seat (502) is slidably connected to the middle of the lifting bar (501), a discharge pipe (503) is fixedly connected to the middle of the sliding seat (502), the upper side of the lifting bar (501) is fixedly connected to the movable end of the electric push rod (504), and the fixed end of the electric push rod (504) is fixedly connected to the middle of the upper side of the square frame (103).
10. A cable manufacturing process, characterized in that: The process includes the following steps, S1: Connect and circulate the produced cables into the cable manufacturing device; S2: Winding the cable by a cable manufacturing device; S3: Control the winding thickness of the cable during winding by means of a cable manufacturing device; S4: The cable wound on the cable manufacturing device is removed and used directly.
Citation Information
Patent Citations
Cable processing device
CN220364162U