Yak milk residue cake production method and fermentation system thereof
By using multi-temperature heating, distributing components and scraping components in the production of yak milk residue, the problems of single milk heating temperature, incomplete additive mixing and milk skin formation are solved, the fermentation efficiency and milk residue generation ratio are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202411924237.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-14
AI Technical Summary
In the existing yak milk residue production methods, the milk heating temperature is single, which affects the fermentation rate; the additives are not mixed completely, resulting in a decrease in fermentation efficiency; the skimming leads to the formation of milk skin, which isolates the reaction of the additives and milk, affecting the milk residue generation ratio.
The skim yak milk is heated with heating plates of various temperatures to improve the fermentation reaction activity through stirring; the placement components are set to place yak milk and additives at intervals to ensure complete mixing; the scraping components are used to scrape the milk skin to prevent it from affecting the fermentation reaction.
The fermentation reaction efficiency is improved, the milk residue generation ratio is increased, the production cost is reduced, and the problem of incomplete additive mixing and milk skin formation is avoided.
Smart Images
Figure CN119605874A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food, and in particular to a production method of yak milk residue cake and a fermentation system thereof. Background Art
[0002] Milk dregs are a fermented product made by fermenting milk protein after removing the whey. Milk dregs are extracted from milk. After the milk is beaten to separate the ghee, the remaining milk is boiled over fire and then cooled to become yogurt water. The milk dregs are the result of filtering the water and leaving it in the bamboo filter.
[0003] The existing milk residue is obtained by fermenting skimmed yak milk and then filtering the yak milk. During the fermentation reaction of yak milk, due to the single heating temperature of the milk, the milk may be heated singlely, and the milk cannot reach the fermentation temperature without direct contact with the reaction tank, which affects the fermentation rate. At the same time, directly adding additives to the reaction tank may cause incomplete mixing of the additives, agglomeration or adhesion in the same area. After the skimmed yak milk is heated, the incompletely skimmed milk will still produce milk skin, which may isolate the mixing reaction of the additives and the milk itself, affecting the fermentation reaction efficiency, easily leading to a reduction in the proportion of milk residue generation and a waste of production resources.
[0004] Therefore, the present application provides a yak milk residue cake production method and a fermentation system to meet the needs. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a yak milk residue cake production method and a fermentation system thereof to solve the problem that the existing milk residue is prepared by fermenting skimmed yak milk and then filtering the yak milk. During the fermentation reaction of yak milk, due to the single heating temperature of the milk, the milk may be heated singlely, and the milk cannot reach the fermentation temperature without direct contact with the reaction tank, which affects the fermentation rate. At the same time, directly adding additives to the reaction tank may cause incomplete mixing of the additives, agglomeration or adhesion in the same area. After the skimmed yak milk is heated, the incompletely skimmed milk will still produce milk skin, which may isolate the mixing reaction of the additives and the milk itself, affecting the fermentation reaction efficiency, and easily leading to a reduced proportion of milk residue generation and a waste of production resources.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A method for producing yak milk residue cake, the method comprising the following steps:
[0008] S1, yak milk residue processing, using a cream separator to defatted yak milk, then using a yak milk residue cake fermentation system to heat the defatted yak milk, and stirring the yak milk in the process, forming yogurt water after cooling, using a filter to filter, collecting the filtered matter in the filter, and obtaining yak milk residue;
[0009] S2, leather processing, add edible vegetable oil, maltose syrup, edible soap water, and preservatives in a leather mixer in sequence and stir and mix, add wheat flour and eggs to the leather mixer and stir evenly to prepare leather for standby use;
[0010] S3, stuffing processing, adding yak milk residue and purified water into a blender and stirring for 30 to 80 seconds, taking out the yak milk residue and putting it into a steamer to exhaust for 10 to 20 minutes;
[0011] S4, adding margarine and preservatives to a filling mixer, stirring and mixing, and adding the steamed yak milk residue thereto, and continuing to stir for 3 to 5 minutes;
[0012] S5, add red bean paste and highland barley flour into a filling mixer and stir for 3 to 5 minutes;
[0013] S6, adding the skin material and the filling material into a cake making machine to make a cake, and then putting the cake into an oven to bake to obtain the yak milk residue cake.
[0014] The present application also provides another technical solution: a fermentation system for a yak milk residue cake production method, wherein a mounting frame is provided at the top of the base, a reduction motor is provided on the inner side of the mounting frame, an input pipe rack is provided on one side of the mounting frame, and further comprises a heating component, wherein the heating component is installed on the inner side of the mounting frame, and the heating component is used to heat yak milk, a delivery component, wherein the delivery component is equidistantly installed on the top of the heating component, and the delivery component is used to deliver production additives, a scraping component, wherein the scraping component is installed at the bottom of the delivery component, and the scraping component is used to scrape the milk skin produced by cooling after heating, and a filtering component, wherein the filtering component is installed on one side of the heating component, and the filtering component is used to filter and collect milk residue.
[0015] Optionally, the heating assembly includes a reaction tank, which is equidistantly installed on the inner side of the mounting frame. The reaction tank is provided in three groups, and the three groups of reaction tanks are respectively connected to the input pipe rack. A transmission shaft is nested and installed on the inner side of the reaction tank, and the transmission shaft rotates on the inner side of the reaction tank. Stirring rods are equidistantly installed on the outer side of the transmission shaft.
[0016] Optionally, the stirring rods are equidistantly arranged in three groups, each group of the stirring rods is respectively arranged on the inner side of the reaction tank, the bottom end of the heating tank is connected to a heating plate, one side of the reaction tank is connected to a discharge valve, a fixing ring is installed on the inner side of the reaction tank, an elastic telescopic rod 1 is installed on the top of the fixing ring, a contact block 1 is installed on the top of the elastic telescopic rod 1, a contact block 2 is installed on the top of the fixing ring, and the contact block 2 is in contact with the contact plate; a rack is installed on the outer side of the telescopic end of the elastic telescopic rod 1, and a reciprocating screw is equidistantly sleeved on the outer side of the transmission shaft, and the reciprocating screw damps and slides on the outer side of the transmission shaft.
[0017] Optionally, the delivery assembly includes a delivery tank, which is nested and installed on the top of the reaction tank. The delivery tank rotates on the inner side of the reaction tank. The inner side of the delivery tank is sleeved on the outer side of the reciprocating screw. A delivery bucket is installed on the top of the delivery tank. A piston plate is nested and installed on the inner side of the delivery tank. The piston plate slides on the inner side of the delivery tank. A connecting pipe is nested and installed on the inner side of the piston plate. The piston plate slides on the outer side of the connecting pipe. The connecting pipe is arranged through the top of the delivery tank.
[0018] Optionally, the connecting pipe is connected to the float valve, and the float valve is connected to the input pipe rack through a pipeline. A fixing frame is symmetrically installed on the inner bottom wall of the delivery tank, and a rubber plug is connected to the bottom end of the fixing frame. A contact block three and a contact plate are respectively installed on the bottom end of the delivery tank. A bevel gear group is installed on the top of the delivery tank, and the end of a bevel gear in the bevel gear group is connected to the pulley group. The output end of a pulley in the pulley group is sleeved on the outside of the reciprocating screw, and a one-way gear is installed on the input end of a bevel gear in the bevel gear group. The one-way gear rotates on the inner side of the top bracket of the fixing ring, and the one-way gear is meshed with the rack.
[0019] Optionally, the scraping assembly includes a delivery tube, which is symmetrically nested and installed at the bottom end of the delivery tank. The delivery tube is symmetrically arranged in two groups, and the two groups of delivery tubes slide on the inner side of the bottom wall of the delivery tank. The bottom ends of the two groups of delivery tubes are connected to a mounting plate, and the delivery tube is connected to the channel on the inner side of the mounting plate.
[0020] Optionally, scraping needles are equidistantly installed on the bottom end of the mounting plate, and a delivery hole is provided on the inner side of the scraping needle. The delivery hole is connected to the channel on the inner side of the mounting plate, and an elastic telescopic rod 2 is installed on the top end of the mounting plate. The elastic telescopic rod 2 is sleeved on the outer side of the transmission shaft, and the top end of the elastic telescopic rod 2 is installed on the bottom end of the delivery tank.
[0021] Optionally, the filter assembly includes a filter tank, which is arranged on one side of the reaction tank, connected to a discharge valve through a pipeline, and three groups of filter plates are equidistantly installed on the inner side of the filter tank.
[0022] Optionally, a sliding frame is provided at the top of each group of filter plates, and the sliding frame slides on the top of the corresponding filter plate, a scraper is connected to the inner side of the sliding frame, a collecting port is equidistantly installed on one side of the filter tank, and a drain port is connected to the bottom end of the filter plate.
[0023] Compared with the prior art, the present invention has at least the following beneficial effects:
[0024] In the above scheme, by setting a heating component, three heating plates with different temperatures of 40-42°C are used to heat the skimmed yak milk in the three reaction tanks respectively. By using different temperatures to ferment the skimmed yak milk, the reaction activity in the fermentation reaction is improved, the fermentation reaction efficiency is improved, the proportion of milk residue generated in the fermentation reaction is increased, and the production cost is reduced.
[0025] By setting up a delivery component, the delivery tube and the rubber stopper are separated through the contact extrusion of the contact plate and the contact block 2, and the pre-mixed yak milk is delivered to the corresponding reaction tank at intervals, so as to avoid adding additives directly into the reaction tank, which cannot be completely stirred and mixed, causing the additives to clump or adhere to the same area, and the fermentation reaction cannot be completed within the specified time.
[0026] By setting up a scraping component, the mounting plate rotates along with the transmission shaft, so that the scraper can pierce and break the coagulated milk skin, thus avoiding the slow fermentation reaction of the yak milk below due to the coagulation on the surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0028] Figure 1 This is a schematic diagram of the three-dimensional structure of the yak milk residue cake fermentation system of the present invention;
[0029] Figure 2 This is a sectional view of the three-dimensional structure of the yak milk residue cake fermentation system of the present invention;
[0030] Figure 3 It is a schematic diagram of the three-dimensional structure of the heating component of the present invention;
[0031] Figure 4 This is a schematic diagram of the three-dimensional structure of the delivery assembly of the present invention;
[0032] Figure 5 For the present invention Figure 4 A is an enlarged schematic diagram of the three-dimensional structure;
[0033] Figure 6 This is a schematic diagram of the three-dimensional structure of the assembly of the delivery tank, the contact block 3 and the contact plate of the present invention;
[0034] Figure 7 It is a schematic diagram of the three-dimensional structure of the scraping component of the present invention;
[0035] Figure 8 For the present invention Figure 7 The enlarged schematic diagram of the three-dimensional structure at B in the middle;
[0036] Fig. 9 This is a schematic diagram of the three-dimensional structure of the filter assembly of the present invention;
[0037] Fig.10 This is a schematic diagram of the three-dimensional structure of the filter tank and the collection port assembly of the present invention.
[0038] Reference numerals:
[0039] 1. Base; 2. Mounting frame; 3. Speed reducer; 4. Input pipe rack; 5. Heating assembly; 51. Reaction tank; 52. Transmission shaft; 53. Stirring rod; 54. Heating plate; 55. Discharge valve; 56. Fixing ring; 57. Elastic telescopic rod 1; 570. Contact block 1; 571. Contact block 2; 58. Rack; 59. Reciprocating screw rod; 6. Delivery assembly; 61. Delivery tank; 62. Delivery bucket; 63. Piston plate; 64. Connecting pipe; 65 , float valve; 66, fixed frame; 67, rubber plug; 68, contact block three; 680, contact plate; 69, pulley group; 610, bevel gear group; 611, one-way gear; 7, scraper assembly; 71, delivery pipe; 72, mounting plate; 73, scraper needle; 74, delivery hole; 75, elastic telescopic rod two; 8, filter assembly; 81, filter tank; 82, filter plate; 83, sliding frame; 84, scraper; 85, collection port; 86, drain port.
[0040] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0041] The following is a detailed description of a yak milk residue cake production method and a fermentation system provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0042] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0043] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0044] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0045] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0046] like Figures 1 to 10 As shown, an embodiment of the present invention provides a method for producing yak milk residue cake, comprising the following steps:
[0047] S1, yak milk residue processing, using a cream separator to defatted yak milk, then using a yak milk residue cake fermentation system to heat the defatted yak milk, and stirring the yak milk in the process, forming yogurt water after cooling, using a filter to filter, collecting the filtered matter in the filter, and obtaining yak milk residue;
[0048] S2, leather processing, add edible vegetable oil, maltose syrup, edible soap water, and preservatives in a leather mixer in sequence and stir and mix, add wheat flour and eggs to the leather mixer and stir evenly to prepare leather for standby use;
[0049] S3, stuffing processing, adding yak milk residue and purified water into a blender and stirring for 30 to 80 seconds, taking out the yak milk residue and putting it into a steamer to exhaust for 10 to 20 minutes;
[0050] S4, adding margarine and preservatives to a filling mixer, stirring and mixing, and adding the steamed yak milk residue thereto, and continuing to stir for 3 to 5 minutes;
[0051] S5, add red bean paste and highland barley flour into a filling mixer and stir for 3 to 5 minutes;
[0052] S6, adding the skin material and the filling material into a cake making machine to make a cake, and then putting the cake into an oven to bake to obtain the yak milk residue cake.
[0053] This application also provides another technical solution: Figures 1 to 10 As shown, a fermentation system for a yak milk residue cake production method, wherein a mounting frame 2 is provided at the top of the base 1, a reduction motor 3 is provided on the inner side of the mounting frame 2, an input pipe rack 4 is provided on one side of the mounting frame 2, and also includes a heating component 5, the heating component 5 is installed on the inner side of the mounting frame 2, the heating component 5 is used to heat yak milk, a delivery component 6, the delivery component 6 is equidistantly installed on the top of the heating component 5, the delivery component 6 is used to deliver production additives, a scraping component 7, the scraping component 7 is installed at the bottom of the delivery component 6, the scraping component 7 is used to scrape the milk skin produced by cooling after heating, and a filtering component 8, the filtering component 8 is installed on one side of the heating component 5, and the filtering component 8 is used to filter and collect milk residue.
[0054] like Figures 3 to 5As shown, the heating assembly 5 includes a reaction tank 51, which is equidistantly installed on the inner side of the mounting frame 2. The reaction tank 51 is provided in three groups, and the three groups of reaction tanks 51 are respectively connected to the input pipe rack 4. A transmission shaft 52 is nested and installed on the inner side of the reaction tank 51, and the transmission shaft 52 rotates on the inner side of the reaction tank 51. Stirring rods 53 are equidistantly installed on the outer side of the transmission shaft 52. The stirring rods 53 are equidistantly provided in three groups, and each group of stirring rods 53 is respectively provided on the inner side of the reaction tank 51. The bottom end of the reaction tank 51 is connected to a heating plate 54. A discharge valve 55 is connected to one side of the reaction tank 51, a fixing ring 56 is installed on the inner side of the reaction tank 51, an elastic telescopic rod 1 57 is installed on the top of the fixing ring 56, a contact block 1 570 is installed on the top of the elastic telescopic rod 1 57, a contact block 2 571 is installed on the top of the fixing ring 56, and the contact block 2 571 is in contact with the contact plate 680. A rack 58 is installed on the outer side of the telescopic end of the elastic telescopic rod 1 57, and a reciprocating screw 59 is equidistantly sleeved on the outer side of the transmission shaft 52, and the reciprocating screw 59 slides on the outer side of the transmission shaft 52 with damping;
[0055] By setting the heating component 5, the operator first connects the cream separator to the input pipe rack 4, and then uses the cream separator to skim the yak milk, and inputs the skimmed yak milk into the three reaction tanks 51 through the pipes in the input pipe rack 4. The operator starts the reduction motor 3 and the heating plates 54 at the bottom of the three reaction tanks 51 through the control module (not marked in the figure). The heating plates 54 at the bottom of the three reaction tanks 51 maintain temperatures of 40° C., 41° C. and 42° C. respectively, and uses the heating plates 54 to heat the skimmed yak milk in the reaction tanks 51. The reduction motor 3 drives the transmission shaft 52 to rotate. The three groups of stirring rods 53 on the outside of the transmission shaft 52 stir the yak milk on the inner side of the corresponding reaction tank 51 respectively, and the additives are added from the addition tank 61 into the reaction tank 51 for fermentation reaction. After the fermentation reaction is completed, the operator opens the discharge valves 55 on one side of the three reaction tanks 51 respectively, so that the fermented milk is input into the filter tank 81 through the pipeline, and the heating plates 54 with three different temperatures of 40 to 42°C are used to heat the skimmed yak milk in the three reaction tanks 51 respectively. By using different temperatures for fermentation reaction of the skimmed yak milk, the reaction activity in the fermentation reaction is improved and the fermentation reaction efficiency is improved.
[0056] like Figures 4 to 6As shown, the delivery assembly 6 includes a delivery tank 61, which is nested and installed on the top of the reaction tank 51. The delivery tank 61 rotates on the inner side of the reaction tank 51, and the inner side of the delivery tank 61 is sleeved on the outer side of the reciprocating screw rod 59. A delivery bucket 62 is installed on the top of the delivery tank 61, and a piston plate 63 is nested and installed on the inner side of the delivery tank 61. The piston plate 63 slides on the inner side of the delivery tank 61. A connecting pipe 64 is nested and installed on the inner side of the piston plate 63. The piston plate 63 slides on the outer side of the connecting pipe 64. The connecting pipe 64 is arranged through the top of the delivery tank 61, and the connecting pipe 64 is connected to a float valve 65. The float valve 65 is connected to the input pipe rack 4 through a pipeline. A fixing frame 66 is symmetrically installed on the inner bottom wall of the delivery tank 61, and a rubber plug 67 is connected to the bottom end of the fixing frame 66. The bottom end of the delivery tank 61 is respectively installed with a contact block 3 68 and a connecting block 69. Touch plate 680, a bevel gear set 610 is installed on the top of the delivery tank 61, the end of a bevel gear in the bevel gear set 610 is connected to the pulley set 69, the output end of a pulley in the pulley set 69 is sleeved on the outside of the reciprocating screw 59, and the input end of a bevel gear in the bevel gear set 610 is installed with a one-way gear 611, the one-way gear 611 rotates on the inner side of the top bracket of the fixed ring 56, the one-way gear 611 is meshed with the rack 58, and the delivery tube 71 and the rubber plug 67 are separated by the contact and extrusion of the contact plate 680 and the contact block 2 571, and the pre-mixed yak milk is delivered into the corresponding reaction tank 51 at intervals to avoid adding additives directly into the reaction tank 51, which cannot be completely stirred and mixed, resulting in the additives agglomerating or adhering to the same area, and the fermentation reaction cannot be completed according to the specified time.
[0057] By setting the delivery assembly 6, when the input pipe rack 4 delivers skim yak milk to the reaction tank 51, the pipeline of the input pipe rack 4 passes through the float valve 65 and delivers skim yak milk to the inside of the delivery tank 61 through the connecting pipe 64. When the delivery in the delivery tank 61 reaches the maximum capacity, the float valve 65 is automatically closed and no skim yak milk is delivered to the delivery tank 61. The remaining yak milk passes through the pipeline of the input pipe rack 4 and enters the interior of the reaction tank 51 respectively. The operator delivers additives from the delivery bucket 62 to the delivery tank 61. The transmission shaft 52 drives the three delivery tanks 61 to rotate on the inner side of the top of the corresponding reaction tank 51. The delivery tank 61 is rotating. The contact block three 68 at the bottom end of the delivery tank 61 contacts the contact block one 570, and the contact block one 570 squeezes the elastic telescopic rod one 57 downward, and the telescopic end of the elastic telescopic rod one 57 drives the rack 58 to move downward, and the rack 58 is meshed with the one-way gear 611, and the one-way gear 611 rotates on the inner side of the bracket of the fixed ring 56, driving the bevel gear set 610 to mesh and transmit, and an output end of a bevel gear in the bevel gear set 610 transmits the top end of the reciprocating screw 59 through the pulley set 69, and the reciprocating screw 59 rotates on the inner side of the delivery tank 61, so that the piston plate 63 squeezes the pre-mixed skimmed yak milk and additives toward the bottom on the inner side of the delivery tank 61.
[0058] like Figures 7 and 8 As shown, the scraping assembly 7 includes a delivery tube 71, which is symmetrically nested and installed at the bottom end of the delivery tank 61. Two groups of delivery tubes 71 are symmetrically arranged, and the two groups of delivery tubes 71 slide on the inner side of the bottom wall of the delivery tank 61. The bottom ends of the two groups of delivery tubes 71 are connected with a mounting plate 72. The delivery tubes 71 are connected to the channel on the inner side of the mounting plate 72. Scraping needles 73 are equidistantly installed at the bottom end of the mounting plate 72. Delivery holes 74 are arranged on the inner side of the scraping needles 73. The delivery holes 74 are connected to the channel on the inner side of the mounting plate 72. An elastic telescopic rod 75 is installed at the top end of the mounting plate 72. The elastic telescopic rod 75 is sleeved on the outer side of the transmission shaft 52, and the top end of the elastic telescopic rod 75 is installed at the bottom end of the delivery tank 61.
[0059] By setting the scraping component 7, when the delivery tank 61 rotates, the contact plate 680 at the bottom end of the delivery tank 61 contacts the contact block 2 571, so that the delivery tank 61 slides upward when passing through the contact block 2 571. Due to the limitation of the mounting plate 72 by the bottom end of the fixing ring 56, the elastic telescopic rod 2 75 is stretched, and the delivery tube 71 slides along the mounting plate 72 at the bottom end of the delivery tank 61. The top end of the delivery tube 71 is separated from the rubber plug 67 at the bottom end of the fixing frame 66. The premixed yak milk solution enters the inner side of the delivery tube 71 through the through hole at the bottom end of the delivery tank 61, enters the inner channel of the mounting plate 72, and is added into the inner side of the reaction tank 51 from the delivery hole 74 on the inner side of the scraping needle 73, so that the additive can be more fully It is mixed with the skimmed yak milk in the reaction tank 51 to produce a reaction, so as to improve the fermentation reaction efficiency, avoid adding additives directly into the reaction tank 51, and fail to stir and mix completely, resulting in the additives agglomerating or adhering to the same area, and failing to complete the fermentation reaction within the specified time. When the heating plate 54 heats the inner side of the reaction tank 51 to above 40°C, the residual fat in the skimmed yak milk will float to the surface of the milk. As the heating continues, the fat globule membrane protein denatures, and the fat without the fat globule membrane is unstable and easily condenses together to form milk skin. The mounting plate 72 rotates with the transmission shaft 52, so that the scraping needle 73 punctures and scrapes the condensed milk skin, so as to avoid the slow fermentation reaction of the yak milk below due to condensation on the surface.
[0060] like Figures 9 and 10 As shown, the filter assembly 8 includes a filter tank 81, which is arranged on one side of the reaction tank 51, and is connected to the discharge valve 55 through a pipeline. Three groups of filter plates 82 are evenly spaced and installed on the inner side of the filter tank 81, and a sliding frame 83 is respectively arranged on the top of each group of filter plates 82, and the sliding frame 83 slides on the top of the corresponding filter plate 82, and a scraper 84 is connected to the inner side of the sliding frame 83. A collection port 85 is evenly spaced and installed on one side of the filter tank 81, and a drain port 86 is connected to the bottom end of the filter tank 81;
[0061] By setting the filtering assembly 8, after the skimmed yak milk has undergone a fermentation reaction, the heating plate 54 is closed, and the operator opens the discharge valve 55 on one side of the reaction tank 51, so that the skimmed yak milk after the fermentation reaction enters the filtering tank 81 through the pipeline, and the milk solutions in the three groups of reaction tanks 51 are filtered through the filter plates 82 close to the pipeline entrances respectively, and the liquid flows to the drainage port 86 at the bottom of the filtering tank 81, and is connected to the pipeline of the subsequent equipment through the drainage port 86 for processing. After the temperature of the filtering tank 81 has cooled down, the operator can open the collecting port 85, use the pushing sliding frame 83, and use the scraper 84 to scrape off the milk residue on the filter plate 82, and collect the milk residue, so as to complete the preparation of the milk residue.
[0062] The working principle of the technical solution provided by the present invention is as follows:
[0063] The operator first connects the cream separator to the input pipe rack 4, and then uses the cream separator to skim the yak milk, and inputs the skimmed yak milk into the three reaction tanks 51 through the pipes in the input pipe rack 4. The operator starts the reduction motor 3 and the heating plates 54 at the bottom of the three reaction tanks 51 through the control module (not marked in the figure). The heating plates 54 at the bottom of the three reaction tanks 51 maintain temperatures of 40° C., 41° C. and 42° C. respectively, and uses the heating plates 54 to heat the skimmed yak milk in the reaction tanks 51. The reduction motor 3 drives the transmission shaft 52 to rotate, and the three groups of stirring rods 53 outside the transmission shaft 52 stir the yak milk on the inner side of the corresponding reaction tank 51 respectively, and the additives are added from the delivery tank 61 into the reaction tank 51 for fermentation reaction. After the fermentation reaction is completed, the operator opens the discharge valves 55 on one side of the three reaction tanks 51 respectively, so that the fermented milk is input into the filter tank 81 through the pipeline;
[0064] When the input pipe rack 4 delivers skimmed yak milk to the reaction tank 51, the pipeline of the input pipe rack 4 passes through the float valve 65 and delivers skimmed yak milk to the inside of the delivery tank 61 through the connecting pipe 64. When the delivery in the delivery tank 61 reaches the maximum capacity, the float valve 65 is automatically closed and no skimmed yak milk is delivered to the delivery tank 61. The remaining yak milk passes through the pipeline of the input pipe rack 4 and enters the interior of the reaction tank 51 respectively. The operator delivers additives to the delivery tank 61 from the delivery bucket 62. The transmission shaft 52 drives the three delivery tanks 61 to rotate on the inner side of the top of the corresponding reaction tank 51. When the delivery tank 61 is rotating, the delivery tank 61 The contact block 3 68 at the bottom is in contact with the contact block 1 570, and the contact block 1 570 presses the elastic telescopic rod 1 57 downward, and the telescopic end of the elastic telescopic rod 1 57 drives the rack 58 to move downward, and the rack 58 is meshed with the one-way gear 611, and the one-way gear 611 rotates inside the bracket of the fixed ring 56, driving the bevel gear set 610 to mesh and transmit, and an output end of a bevel gear in the bevel gear set 610 transmits the top of the reciprocating screw 59 through the pulley set 69, and the reciprocating screw 59 rotates inside the delivery tank 61, so that the piston plate 63 squeezes the pre-mixed skimmed yak milk and additives from the inside of the delivery tank 61 to the bottom;
[0065] When the delivery tank 61 rotates, the contact plate 680 at the bottom of the delivery tank 61 contacts the contact block 571, so that the delivery tank 61 slides upward when passing through the contact block 571. Due to the limitation of the mounting plate 72 by the bottom end of the fixing ring 56, the elastic telescopic rod 75 is stretched, and the delivery tube 71 slides along the mounting plate 72 at the bottom end of the delivery tank 61. The top end of the delivery tube 71 is separated from the rubber plug 67 at the bottom end of the fixing frame 66. The premixed yak milk solution enters the inner side of the delivery tube 71 through the through hole at the bottom end of the delivery tank 61, enters the inner channel of the mounting plate 72, and is added into the inner side of the reaction tank 51 from the delivery hole 74 on the inner side of the scraper needle 73, so that the additive can be more fully mixed with the reaction tank 51. 1 is mixed with the skimmed yak milk in the reaction tank 51 to produce a reaction, thereby improving the fermentation reaction efficiency and avoiding adding additives directly into the reaction tank 51. The additives cannot be completely stirred and mixed, resulting in agglomeration or adhesion of the additives in the same area, and the fermentation reaction cannot be completed within the specified time. When the heating plate 54 heats the inner side of the reaction tank 51 to above 40° C., the residual fat in the skimmed yak milk will float to the surface of the milk. As the heating continues, the fat globule membrane protein denatures, and the fat without the fat globule membrane is unstable and easily condenses together to form milk skin. The mounting plate 72 rotates with the transmission shaft 52, so that the scraping needle 73 punctures and scrapes the condensed milk skin, thereby avoiding the slow fermentation reaction of the yak milk below due to the condensation of the surface layer.
[0066] After the skimmed yak milk has been fermented, the heating plate 54 is turned off, and the operator opens the discharge valve 55 on one side of the reaction tank 51, so that the skimmed yak milk after the fermentation reaction enters the filter tank 81 through the pipeline. The milk solutions in the three groups of reaction tanks 51 are filtered through the filter plates 82 close to the pipeline inlet respectively, and the liquid flows to the discharge port 86 at the bottom of the filter tank 81, and is connected to the subsequent equipment pipeline through the discharge port 86 for processing. After the temperature of the filter tank 81 is cooled, the operator can open the collection port 85, use the push sliding frame 83, and use the scraper 84 to scrape off the milk residue on the filter plate 82, and collect the milk residue to complete the preparation of the milk residue.
[0067] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0068] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A method for producing yak milk residue cake, characterized in that: The method comprises the following steps: S1, yak milk residue processing, using a cream separator to defatted yak milk, then using a yak milk residue cake fermentation system to heat the defatted yak milk, and stirring the yak milk in the process, forming yogurt water after cooling, using a filter to filter, collecting the filtered matter in the filter, and obtaining yak milk residue; S2, leather processing, add edible vegetable oil, maltose syrup, edible soap water, and preservatives in a leather mixer in sequence and stir and mix, add wheat flour and eggs to the leather mixer and stir evenly to prepare leather for standby use; S3, stuffing processing, adding yak milk residue and purified water into a blender and stirring for 30 to 80 seconds, taking out the yak milk residue and putting it into a steamer to exhaust for 10 to 20 minutes; S4, adding margarine and preservatives to a filling mixer, stirring and mixing, and adding the steamed yak milk residue thereto, and continuing to stir for 3 to 5 minutes; S5, add red bean paste and highland barley flour into a filling mixer and stir for 3 to 5 minutes; S6, adding the skin material and the filling material into a cake making machine to make a cake, and then putting the cake into an oven to bake to obtain the yak milk residue cake.
2. The method for producing yak milk residue cake according to claim 1, characterized in that: The yak milk cake fermentation system in the above step S1 comprises a base, a mounting frame is arranged on the top of the base, a reduction motor is arranged on the inner side of the mounting frame, and an input pipe rack is arranged on one side of the mounting frame; It also includes a heating component, which is installed on the inner side of the mounting frame and is used to heat yak milk; A delivery component, which is evenly distributed and installed on the top of the heating component, and is used to deliver the production additive; A scraping component, which is installed at the bottom end of the delivery component and is used to scrape and break the milk skin produced by cooling after heating; A filter assembly is installed on one side of the heating assembly and is used for filtering and collecting milk residue.
3. The method for producing yak milk residue cake according to claim 2, characterized in that: The heating assembly includes a reaction tank, which is equidistantly installed on the inner side of the mounting frame. The reaction tank is provided in three groups, and the three groups of reaction tanks are respectively connected to the input pipe rack. A transmission shaft is nested and installed on the inner side of the reaction tank, and the transmission shaft rotates on the inner side of the reaction tank. Stirring rods are equidistantly installed on the outer side of the transmission shaft.
4. The method for producing yak milk residue cake according to claim 3, characterized in that: The stirring rods are equidistantly arranged in three groups, each group of stirring rods is respectively arranged on the inner side of the reaction tank, the bottom end of the heating tank is connected with a heating plate, one side of the reaction tank is connected with a discharge valve, a fixing ring is installed on the inner side of the reaction tank, an elastic telescopic rod 1 is installed on the top of the fixing ring, a contact block 1 is installed on the top of the elastic telescopic rod 1, a contact block 2 is installed on the top of the fixing ring, and the contact block 2 is in contact with the contact plate. A rack is installed on the outer side of the telescopic end of the elastic telescopic rod 1, and a reciprocating screw is equidistantly sleeved on the outer side of the transmission shaft, and the reciprocating screw damps and slides on the outer side of the transmission shaft.
5. The method for producing yak milk residue cake according to claim 4, characterized in that: The delivery assembly includes a delivery tank, which is nested and installed on the top of the reaction tank. The delivery tank rotates on the inner side of the reaction tank. The inner side of the delivery tank is sleeved on the outer side of the reciprocating screw rod. A delivery bucket is installed on the top of the delivery tank. A piston plate is nested and installed on the inner side of the delivery tank. The piston plate slides on the inner side of the delivery tank. A connecting pipe is nested and installed on the inner side of the piston plate. The piston plate slides on the outer side of the connecting pipe. The connecting pipe is arranged through the top of the delivery tank.
6. The method for producing yak milk residue cake according to claim 5, characterized in that: The connecting pipe is connected to the float valve, and the float valve is connected to the input pipe rack through a pipeline. A fixing frame is symmetrically installed on the inner bottom wall of the delivery tank, and a rubber plug is connected to the bottom end of the fixing frame. A contact block three and a contact plate are respectively installed on the bottom end of the delivery tank. A bevel gear group is installed on the top of the delivery tank. The end of a bevel gear in the bevel gear group is connected to the pulley group. The output end of a pulley in the pulley group is sleeved on the outside of the reciprocating screw rod. A one-way gear is installed on the input end of a bevel gear in the bevel gear group. The one-way gear rotates on the inner side of the top bracket of the fixing ring, and the one-way gear is meshed with the rack.
7. The method for producing yak milk residue cake according to claim 6, characterized in that: The scraping assembly includes a delivery tube, which is symmetrically nested and installed at the bottom end of the delivery tank. Two groups of delivery tubes are symmetrically arranged, and the two groups of delivery tubes slide on the inner side of the bottom wall of the delivery tank. The bottom ends of the two groups of delivery tubes are connected to a mounting plate, and the delivery tubes are connected to the channel on the inner side of the mounting plate.
8. The method for producing yak milk residue cake according to claim 7, characterized in that: The bottom end of the mounting plate is equidistantly provided with scraping needles, the inner side of the scraping needles is provided with delivery holes, the delivery holes are connected with the channel on the inner side of the mounting plate, the top end of the mounting plate is provided with elastic telescopic rod 2, the elastic telescopic rod 2 is sleeved on the outer side of the transmission shaft, and the top end of the elastic telescopic rod 2 is installed at the bottom end of the delivery tank.
9. The method for producing yak milk residue cake according to claim 8, characterized in that: The filter assembly comprises a filter tank, which is arranged on one side of the reaction tank and connected to a discharge valve via a pipeline. Three groups of filter plates are equidistantly installed on the inner side of the filter tank.
10. The method for producing yak milk residue cake according to claim 9, characterized in that: A sliding frame is provided at the top of each group of filter plates, and the sliding frame slides on the top of the corresponding filter plate. A scraper is connected to the inner side of the sliding frame. Collection ports are equidistantly installed on one side of the filter tank, and a drainage port is connected to the bottom end of the filter plate.