Waste residue filtering device for extracting tea concentrated solution

By designing a waste residue filtration device for tea concentrate, grinding and filtration treatment is performed using the cooperation between the inner filter cartridge and the outer shell, the problems of waste residue sealing and material waste are solved, and efficient waste residue treatment and complete integration of tea materials are achieved.

CN119607704AInactive Publication Date: 2025-03-14JILLION GREEN CHINA BIOLOGY TECH
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Patent Information

Application Number
CN202411961036.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing tea concentrate is filtered, the waste residue is prone to block the filter mesh holes, resulting in the tea material not being completely integrated and material waste.

Method used

A waste residue filtration device for tea concentrate extraction is designed, including an outer shell, a filter inner cylinder and a liquid outlet pipe. By cooperating with the inner filtration cylinder and the outer shell, the tea concentrate is discharged intermittently at the first filter outlet, and is treated again by rolling grinding, and is filtered again through the second filter outlet, and finally discharged through the liquid outlet.

Benefits of technology

It effectively improves the treatment effect of waste residue in tea concentrate, avoids the problem of waste residue blocking the filter net, and ensures the complete integration of tea materials and efficient utilization of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a waste residue filtering device for extracting a tea concentrated solution, and belongs to the technical field of tea concentrated solution production. The filtering inner cylinder is arranged in the outer shell, the middle of the filtering inner cylinder is in rolling contact with the inner wall of the outer shell, and a first filtering outlet is eccentrically formed in one end of the filtering inner cylinder; the liquid outlet pipeline is arranged on one side of the bottom of the outer shell, so that after the tea concentrated solution reaches the outer shell through the first filtering outlet, the tea concentrated solution is discharged through the liquid outlet pipeline after being rolled and ground by the filtering inner cylinder; a second filtering outlet is formed in the end, away from the first filtering outlet, of the outer shell, and the second filtering outlet corresponds to the inlet end of the liquid outlet pipeline. The waste residue filtering device can effectively improve the treatment effect of waste residues in the tea concentrated solution.
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Description

Technical Field

[0001] The invention relates to the technical field of tea concentrate production, in particular to a waste residue filtering device used for extracting tea concentrate. Background Art

[0002] Tea concentrate is a high-concentration tea juice formed by processing, concentration, and spray drying. Tea concentrate waste refers to the tea waste produced by filtering after tea leaves are extracted. In tea concentration technology, tea waste is generally filtered after concentration so that the tea soup flows into the concentration device. In the process of producing tea concentrate, the waste needs to be processed, so waste cleaning devices are often used.

[0003] When the existing tea concentrate is subjected to waste residue filtration, the waste residue in the tea concentrate will block the filter mesh, and the tea material is not completely integrated into the tea concentrate, resulting in a waste of material.

[0004] Based on this, the present invention designs a waste residue filtering device for extracting tea concentrate to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a waste residue filtering device for extracting tea concentrate, so as to solve the problem that when the existing tea concentrate is subjected to waste residue filtering, the waste residue in the tea concentrate will block the filter mesh holes, and the tea material is not completely integrated into the tea concentrate, resulting in material waste.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a waste residue filtering device for extracting tea concentrate, comprising: an outer shell; a filter inner cylinder, the filter inner cylinder is arranged in the outer shell, the middle part of the filter inner cylinder is in rolling contact with the inner wall of the outer shell, and one end of the filter inner cylinder is eccentrically provided with a first filter outlet; and a liquid outlet pipe, the liquid outlet pipe is arranged on one side of the bottom of the outer shell, so that after the tea concentrate reaches the outer shell through the first filter outlet, it is rolled and ground by the filter inner cylinder and discharged through the liquid outlet pipe; a second filter outlet is provided at one end of the outer shell away from the first filter outlet, and the second filter outlet corresponds to the entrance end of the liquid outlet pipe.

[0007] Furthermore, the outer shell includes: a bracket; a shell base, the shell base is movably mounted on the bracket; and an adjustment motor, the adjustment motor is mounted on the bracket, and the power output end of the adjustment motor is connected to the shell base to drive the shell base to be tilted and to re-grind the tea concentrate by rolling the filter inner cylinder in the shell base.

[0008] Furthermore, the filter inner cylinder includes: an inner cylinder body, a curved grinding surface is provided in the middle of the inner cylinder body, the curved grinding surface is in contact with the inner side wall of the outer cylinder body, and the first filter outlet is eccentrically arranged at one end of the inner cylinder body; a first filter screen, the first filter screen is installed on the first filter outlet to perform preliminary filtration on the tea concentrate in the inner cylinder body; and a drive assembly, the drive assembly is installed on the outer cylinder body, and the power output end of the drive assembly is connected to the inner cylinder body so that the first filter outlet and the first filter screen rotate eccentrically.

[0009] Furthermore, the driving assembly includes: a driving shaft, which is a hollow structure, and one end of the driving shaft is connected to the inner cylinder; an input pipe, one end of the input pipe is movably connected to the driving shaft so as to input tea concentrate into the inner cylinder through the driving shaft; and a driving motor, which is installed on the outer shell, and the power output end of the driving motor is connected to the inner cylinder.

[0010] Furthermore, the input pipe includes: a tube body; and a sleeve, one end of the tube body is connected to the sleeve, the sleeve is sleeved on the driving shaft, and the driving shaft is provided with a through hole corresponding to the sleeve.

[0011] Furthermore, the liquid outlet pipeline includes: a liquid outlet pipe; and a valve, wherein the valve is installed on the liquid outlet pipe to control the discharge of the tea concentrate.

[0012] Furthermore, a second filter screen is installed on the second filter outlet to filter the tea concentrate ground by the filter inner cylinder again and then discharge it through the liquid outlet pipe.

[0013] Furthermore, the radial size of the filter holes of the first filter net is greater than the radial size of the filter holes of the second filter net.

[0014] Furthermore, the filtering device further comprises: a hole cleaning component, which is mounted on the outer shell to blow and clean the filter holes of the first filter screen that rotates to a height corresponding to the hole cleaning component.

[0015] Furthermore, the hole cleaning component includes: an air outlet pipe, the size of the outlet end of the air outlet pipe is smaller than the size of the first filter; a driven gear, the driven gear is installed on the air outlet pipe, and the driven gear is inserted into the outer shell; a fan, the fan is installed on the outer shell, and the air outlet of the fan corresponds to the air outlet pipe; and a driving motor, the driving motor is installed on one side of the fan, and the power output end of the driving motor is meshed with the driven gear through a driving gear.

[0016] One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects or advantages: through the mutual cooperation between the filter inner cylinder and the outer shell, the tea concentrate entering the filter inner cylinder will be intermittently discharged into the outer shell through the eccentrically arranged first filter outlet, and the tea concentrate after pre-filtration treatment will be re-grinded by the filter inner cylinder and the outer shell, and after grinding and crushing, it will be filtered again through the second filter outlet on the outer shell and discharged through the liquid outlet pipe, which can effectively improve the treatment effect of waste residue in the tea concentrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the filtering device of the present invention;

[0019] Figure 2 For the present invention Figure 1 A cross-sectional view of

[0020] Figure 3 It is an assembly view of the filter inner cylinder and the outer shell of the present invention;

[0021] Figure 4 It is a schematic structural diagram of the outer shell of the present invention. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] like Figure 1 and 2As shown, a waste residue filtering device for extracting tea concentrate comprises: an outer shell 1; a filter inner cylinder 2, wherein the filter inner cylinder 2 is arranged in the outer shell 1, the middle part of the filter inner cylinder 2 is in rolling contact with the inner wall of the outer shell 1, and one end of the filter inner cylinder 2 is eccentrically provided with a first filter outlet 201; and a liquid outlet pipe 3, wherein the liquid outlet pipe 3 is arranged at one side of the bottom of the outer shell 1, so that after the tea concentrate reaches the outer shell 1 through the first filter outlet 201, it is rolled and ground by the filter inner cylinder 2 and discharged through the liquid outlet pipe 3; a second filter outlet 101 is provided at one end of the outer shell 1 away from the first filter outlet 201, and the second filter outlet 101 corresponds to the entrance end of the liquid outlet pipe 3.

[0024] It should be noted that, in the process of filtering the waste residue of the tea concentrate, the tea concentrate to be filtered can be filled into the filter inner cylinder 2. During the rotation of the filter inner cylinder 2, when the first filter outlet 201 drops to the lowest point, the tea concentrate is filtered into the outer shell 1 through the first filter outlet 201. After the tea concentrate enters the outer shell 1, it will be rolled and ground by the filter inner cylinder 2 rotating in the outer shell 1, so that the tea concentrate is crushed again. After the crushing is completed, it will reach the other side of the outer shell 1, and will be discharged into the liquid outlet pipe 3 through the second filter outlet 101, and discharged from the liquid outlet pipe 3. By filtering the tea concentrate in the above manner, the tea concentrate can be intermittently released from the filter inner cylinder 2 into the outer shell 1 and rolled and ground by the filter inner cylinder 2, thereby improving the crushing effect of the tea concentrate. Moreover, after grinding, it is filtered and processed through the second filter outlet 101 and then discharged, which can effectively improve the treatment effect of the waste residue in the tea concentrate.

[0025] like Figure 1 As shown, the outer shell 1 includes: a bracket 11; a shell base 12, which is movably mounted on the bracket 11; and an adjustment motor 13, which is mounted on the bracket 11, and the power output end of the adjustment motor 13 is connected to the shell base 12 to drive the shell base 12 to be tilted, and the tea concentrate is re-grinded by rolling the filter inner cylinder 2 in the shell base 12.

[0026] In this embodiment, when the tea concentrate is discharged from the first filter outlet 201 in the filter inner cylinder 2, the adjustment motor 13 drives the shell base 12 on the bracket 11 to rotate, so that the tea concentrate in the filter inner cylinder 2 is gradually filtered and discharged into the outer shell 1. Further, the shell base 12 is reversely turned by the reverse rotation of the adjustment motor 13, which is preferably a servo motor, so that the tea concentrate passes through the rolling grinding area between the shell base 12 and the filter inner cylinder 2, and after rolling grinding of the filter inner cylinder 2, reaches the second filter outlet 101 for discharge after waste residue filtration.

[0027] like Figure 2 and Figure 3 As shown, the filtering inner cylinder 2 comprises: an inner cylinder 21, a curved grinding surface 22 is provided in the middle of the inner cylinder 21, the curved grinding surface 22 is in contact with the inner wall of the outer shell 1, and the first filtering outlet 201 is eccentrically arranged at one end of the inner cylinder 21; a first filter screen 23, the first filter screen 23 is installed on the first filtering outlet 201 to perform preliminary filtering on the tea concentrate in the inner cylinder 21; and a driving component 24, the driving component 24 is installed on the outer shell 1, and the power output end of the driving component 24 is connected to the inner cylinder 21, so that the first filtering outlet 201 and the first filter screen 23 rotate eccentrically.

[0028] In this embodiment, when the filter inner cylinder 2 is preliminarily filtering the tea concentrate, the driving assembly 24 can drive the inner cylinder 21 to rotate, so that the tea concentrate that has been preliminarily filtered is ground between the outer arc-shaped grinding surface 22 of the inner cylinder 21 and the inner side wall of the outer shell 1. At the same time, when the first filter outlet 201 and the first filter screen 23, which are eccentrically arranged at one end of the inner cylinder 21, drop to the lowest point, they also correspond to reaching below the liquid level of the tea concentrate in the inner cylinder 21, so that the tea concentrate that is higher than the lowest end of the first filter screen 23 flows out into the outer shell 1 through the first filter screen 23.

[0029] Furthermore, the driving assembly 24 includes: a driving shaft 241, which is a hollow structure, and one end of the driving shaft 241 is connected to the inner cylinder 21; an input pipe 242, one end of the input pipe 242 is movably connected to the driving shaft 241, so as to input tea concentrate into the inner cylinder 21 through the driving shaft 241; and a driving motor 243, the driving motor 243 is installed on the outer shell 1, and the power output end of the driving motor 243 is connected to the inner cylinder 21.

[0030] In this embodiment, when the driving assembly 24 drives the inner cylinder 21 to rotate, the driving motor 243, which is preferably a servo motor, drives the driving shaft 241 to rotate, thereby driving the inner cylinder 21 to rotate together, so that the first filtering outlet 201 is continuously raised and lowered, so as to intermittently complete the preliminary filtering treatment of the tea concentrate. In addition, the tea concentrate can also be input to the driving shaft 241 through the input pipe 242, and then input into the inner cylinder 21 through the driving shaft 241.

[0031] Specifically, the input pipe 242 includes: a tube body 2421; and a sleeve 2422, one end of the tube body 2421 is connected to the sleeve 2422, the sleeve 2422 is sleeved on the driving shaft 241, and the driving shaft 241 is provided with a through hole corresponding to the sleeve 2422.

[0032] In this embodiment, when the input tube 242 inputs the tea concentrate into the driving shaft 241, the tea concentrate passes through the tube body 2421 to the sleeve 2422, and enters the driving shaft 241 through the corresponding through hole on the driving shaft 241, and further enters the inner cylinder 21. When the driving shaft 241 rotates, the sleeve 2422 can seal the through hole.

[0033] like Figure 2 and Figure 4 As shown, the liquid outlet pipeline 3 includes: a liquid outlet pipe 31; and a valve 32, wherein the valve 32 is installed on the liquid outlet pipe 31 to control the discharge of the tea concentrate.

[0034] In this embodiment, when the liquid outlet pipe 3 discharges the tea concentrate, the valve 32 can be used to control the liquid outlet pipe 31 to control the discharge of the tea concentrate and stop the discharge. Specifically, the valve 32 can be a solenoid valve.

[0035] Furthermore, a second filter screen 14 is installed on the second filter outlet 101 to filter the tea concentrate ground by the filter inner cylinder 2 again and then discharge it through the liquid outlet pipe 3 .

[0036] In this embodiment, at the second filter outlet 101, a second filter screen 14 may be provided to filter the ground tea concentrate again and discharge it after filtering.

[0037] Preferably, the radial size of the filtering holes of the first filter net 23 is larger than the radial size of the filtering holes of the second filter net 14 .

[0038] In this embodiment, by designing the radial size of the filter holes of the first filter 23 to be larger than the radial size of the filter holes of the second filter 14, primary filtration before grinding can be achieved through the first filter 23, and secondary filtration after grinding can be achieved through the second filter 14.

[0039] like Figure 2 As shown, the filtering device further comprises: a hole cleaning component 4 , which is mounted on the outer shell 1 to perform air blowing cleaning on the filter holes of the first filter screen 23 that rotates to a height corresponding to the hole cleaning component 4 .

[0040] In this embodiment, when the first filter screen 23 is filtering the tea concentrate, the filter holes of the first filter screen 23 can be cleaned by blowing air through the hole cleaning component 4 to ensure the re-filtering effect of the first filter screen 23 .

[0041] Furthermore, the hole cleaning component 4 includes: an air outlet pipe 41, the size of the outlet end of the air outlet pipe 41 is smaller than the size of the first filter 23; a driven gear, the driven gear is installed on the air outlet pipe 41, and the driven gear is inserted in the outer shell 1; a fan 42, the fan 42 is installed on the outer shell 1, and the air outlet of the fan 42 corresponds to the air outlet pipe 41; and a driving motor 43, the driving motor 43 is installed on one side of the fan 42, and the power output end of the driving motor 43 is meshed with the driven gear through a driving gear.

[0042] In one embodiment of the present invention, when cleaning, the hole cleaning component 4 can drive the air outlet pipe 41 at one end of the air outlet of the fan 42 to rotate through the driving motor 43, which is preferably a servo motor, so that the air outlet pipe 41 whose outlet end size is smaller than the size of the first filter 23 rotates and blows the first filter 23, thereby ensuring all-round cleaning of the first filter 23.

[0043] In summary, the waste residue filtering device for extracting tea concentrate disclosed by the present invention can effectively improve the treatment effect of waste residue in tea concentrate by cooperating between the filter inner cylinder 2 and the outer shell 1. The tea concentrate entering the filter inner cylinder 2 will be intermittently discharged into the outer shell 1 through the eccentrically arranged first filter outlet 201, and the tea concentrate after pre-filtering treatment will be ground again by the filter inner cylinder 2 and the outer shell 1, and after grinding and crushing, it will be filtered again through the second filter outlet 101 on the outer shell 1 and discharged through the liquid outlet pipe 3. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A waste residue filtering device for extracting tea concentrate, characterized in that: include: An outer shell (1); A filter inner cylinder (2), the filter inner cylinder (2) being arranged in the outer shell (1), the middle portion of the filter inner cylinder (2) being in rolling contact with the inner wall of the outer shell (1), and a first filter outlet (201) being eccentrically arranged at one end of the filter inner cylinder (2); as well as a liquid outlet pipe (3), the liquid outlet pipe (3) being arranged at one side of the bottom of the outer shell (1), so that after the tea concentrate reaches the outer shell (1) through the first filtering outlet (201), it is rolled and ground in the filtering inner cylinder (2) and then discharged through the liquid outlet pipe (3); A second filter outlet (101) is provided at one end of the outer shell (1) away from the first filter outlet (201), and the second filter outlet (101) corresponds to the inlet end of the liquid outlet pipe (3).

2. A waste residue filtering device for extracting tea concentrate according to claim 1, characterized in that: The outer shell (1) comprises: Bracket (11); a shell base (12), the shell base (12) being movably mounted on the bracket (11); and An adjusting motor (13) is mounted on the bracket (11), and a power output end of the adjusting motor (13) is connected to the shell base (12) to drive the shell base (12) to be arranged in an inclined manner, and to grind the tea concentrate again by rolling the filter inner cylinder (2) in the shell base (12).

3. The waste residue filtering device for extracting tea concentrate according to claim 1, characterized in that: The filtering inner cylinder (2) comprises: An inner cylinder (21), wherein a curved grinding surface (22) is provided in the middle of the inner cylinder (21), the curved grinding surface (22) is in contact with the inner side wall of the outer cylinder (1), and the first filter outlet (201) is eccentrically arranged at one end of the inner cylinder (21); a first filter screen (23), the first filter screen (23) being installed on the first filter outlet (201) to perform preliminary filtration on the tea concentrate in the inner cylinder (21); and A drive assembly (24), the drive assembly (24) being mounted on the outer shell (1), and a power output end of the drive assembly (24) being connected to the inner cylinder (21) so as to enable the first filter outlet (201) and the first filter screen (23) to rotate eccentrically.

4. The waste residue filtering device for extracting tea concentrate according to claim 3, characterized in that: The drive assembly (24) comprises: A driving shaft (241), wherein the driving shaft (241) is a hollow structure, and one end of the driving shaft (241) is connected to the inner cylinder (21); an input tube (242), one end of which is movably connected to the driving shaft (241) so as to input tea concentrate into the inner cylinder (21) through the driving shaft (241); and A driving motor (243) is mounted on the outer shell (1), and a power output end of the driving motor (243) is connected to the inner cylinder (21).

5. The waste residue filtering device for extracting tea concentrate according to claim 4, characterized in that: The input pipe (242) comprises: a tube body (2421); and A sleeve (2422), one end of the tube body (2421) is connected to the sleeve (2422), the sleeve (2422) is sleeved on the driving shaft (241), and the driving shaft (241) is provided with a through hole corresponding to the sleeve (2422).

6. The waste residue filtering device for extracting tea concentrate according to claim 1, characterized in that: The liquid outlet pipeline (3) comprises: a liquid outlet pipe (31); and A valve (32) is installed on the liquid outlet pipe (31) to control the discharge of the tea concentrate.

7. The waste residue filtering device for extracting tea concentrate according to claim 3, characterized in that: The second filter outlet (101) is provided with a second filter screen (14) for filtering the tea concentrate ground in the filter inner cylinder (2) again and discharging the concentrated tea concentrate through the liquid outlet pipe (3).

8. The waste residue filtering device for extracting tea concentrate according to claim 7, characterized in that: The radial size of the filtering holes of the first filtering net (23) is greater than the radial size of the filtering holes of the second filtering net (14).

9. The waste residue filtering device for extracting tea concentrate according to claim 3, characterized in that: The filtering device also includes: A hole cleaning component (4) is installed on the outer shell (1) to blow and clean the filter holes of the first filter screen (23) that rotates to a height corresponding to the hole cleaning component (4).

10. The waste residue filtering device for extracting tea concentrate according to claim 9, characterized in that: The hole cleaning component (4) comprises: An air outlet pipe (41), wherein the size of the outlet end of the air outlet pipe (41) is smaller than the size of the first filter screen (23); A driven gear, the driven gear being mounted on the air outlet pipe (41), and the driven gear being inserted into the outer shell (1); a fan (42), the fan (42) being mounted on the outer shell (1), and an air outlet of the fan (42) corresponding to the air outlet pipe (41); and A driving motor (43) is installed on one side of the fan (42), and a power output end of the driving motor (43) is meshed with the driven gear through a driving gear.